Die-casting die with chip removal function
By designing motors, gears, rotating columns and other structures in die-casting molds, combining high-pressure fan and skateboard systems, automatic chip removal of the mold cavity is achieved, solving the problem of manual chip removal of existing molds, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202420954233.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The waste and impurities generated during the extrusion process of existing die-casting molds are caused by the adhesion characteristics of molten impurities, which leads to impurities retention in the inner cavity of the lower mold, requiring manual chip removal, which is inconvenient to use.
A die-casting mold with chip removal function was designed, using motors, gears, rotating columns, limit holes, balls, elastic sheets and high-pressure fans. High-pressure air is blown into high-pressure fans, and the die-casting cavity of the mold is automatically discharged. Combined with the motor and winding wheel drive traction lines and sliders, it drives the high-pressure fans to move and improves the chip removal effect.
Automatic chip removal in the inner cavity of the die-casting mold is achieved, manual intervention is reduced, production efficiency and product quality are improved, and impurities are avoided.
Smart Images

Figure CN222643199U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die casting moulds, in particular to a die casting mould with a chip removal function. Background Art
[0002] As we all know, die casting molds are special molds used to make die castings. Die casting is a process in which molten metal is injected into a mold and rapidly cooled and solidified under high pressure. Die casting molds usually consist of two parts: an upper mold and a lower mold.
[0003] The utility model patent with announcement number CN220311711U discloses a die-casting mold, including: a fixed mold frame; a fixed mold core, which is arranged on the fixed mold frame; a movable mold frame, which cooperates with the fixed mold frame; a movable mold foot, which is arranged on the movable mold frame; a guide column, which is arranged on the movable mold foot; a movable mold core, which is arranged on the movable mold frame; an exhaust block, which is arranged on the movable mold frame: an insert, which cooperates with the fixed mold core; an insert fixing mechanism; a pouring mechanism; and a ejection mechanism. The insert fixing mechanism includes: a fastening pin, which is arranged on the insert; a first elastic member, which is arranged on the fastening pin; a bolt, which is arranged on the end of the first elastic member; and the movable mold core is provided with a tapered hole that cooperates with the insert.
[0004] However, the existing die-casting molds still have certain shortcomings: most of the existing die-casting molds simply use structural functions such as chip removal holes and chip removal grooves, and the waste and impurities generated during the outer extrusion process, due to the adhesion characteristics of the molten impurities, a small amount of impurities will be retained in the inner cavity of the die-casting lower mold, which requires manual chip removal, which is obviously inconvenient to use. Utility Model Content
[0005] The utility model aims to provide a die-casting mold with a chip removal function, which solves the problem that most of the existing die-casting molds simply use chip removal holes, chip removal grooves and other structural functions, and waste and impurities generated during the outer extrusion process, due to the adhesion characteristics of molten impurities, a small amount of impurities will be retained in the inner cavity of the die-casting lower mold, which requires manual chip removal and is inconvenient to use.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a die-casting mold with a chip removal function, comprising a base, a die-casting lower mold is arranged on the upper end of the base, a die-casting upper mold is arranged on the upper end of the die-casting lower mold, a rotating column is installed inside the base through a bearing, a gear is fixedly sleeved on the outer side of the vertical portion of the rotating column, a motor is fixedly installed inside the base, a limiting hole is provided on the vertical portion of the rotating column, a fixed disk is fixedly connected to the upper end of the base and located on the left side of the die-casting lower mold, the fixed disk is rotatably connected to the rotating column, an elastic sheet is welded inside the fixed disk, a clamping ball is welded on the other end of the elastic sheet, the clamping ball is slidably connected to the limiting hole, and a chip removal mechanism is arranged on the rotating column.
[0007] Preferably, a gear 2 is fixedly sleeved on the outer side of the output shaft of the motor 1, and the gear 2 is meshed with the gear 1. Through the meshing relationship, when the gear 2 rotates, it can drive the gear 1 to rotate.
[0008] Preferably, a plurality of the limiting holes are provided, and the plurality of limiting holes are arranged in a ring array on the rotating column. The provision of the limiting holes facilitates the use of the locking ball for locking.
[0009] Preferably, the chip removal mechanism includes a slide groove, the horizontal part of the rotating column is provided with a slide groove, the inner wall of the slide groove is slidably connected with a slide plate, the lower end of the slide plate is fixedly installed with a high-pressure fan, the outer side of the slide plate is fixedly sleeved with a limiting ring, the limiting ring is slidably connected to the horizontal part of the rotating column, the horizontal part of the rotating column is fixedly connected with a fixing plate, the vertical part of the rotating column is fixedly installed with a second motor, the outer side of the output end of the second motor is fixedly sleeved with a winding wheel, the surface of the winding wheel is fixedly connected with a traction line, and the other end of the traction line is connected to The skateboard is fixedly connected, and high-pressure air can be blown into the die-casting lower mold through the high-pressure fan to remove chips from the die-casting lower mold. The output end of the second motor drive is rotated to drive the winding wheel to rotate, and then the traction line is wound up. Under the action of the guide column, the traction line can be guided, and then the skateboard is pulled to move. Under the action of the limit ring, the movement of the skateboard is guaranteed to be stable, and the spring is deformed. When the skateboard moves, it drives the high-pressure fan to move, and the position of the high-pressure fan is adjusted to improve the blowing and chip removal effect of the high-pressure fan.
[0010] Preferably, a spring is welded to the right end of the fixing plate, and the other end of the spring is welded to the slide plate. By setting the spring, the slide plate can be connected for use.
[0011] Preferably, a guide column is fixedly connected to the inner wall of the slide groove, and the guide column is in contact with the traction line. The traction line can be guided by the provision of the guide column.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model can drive the rotating column to rotate and adjust the position of the rotating column through the arrangement of the motor 1, the gear 2 and other structures. Under the action of the limit hole, the card ball and other structures, the rotating column can be limited, and then the position of the rotating column can be finely controlled.
[0014] 2. The utility model can perform air blowing and chip removal on the die-casting mold after mold opening through the setting of the high-pressure fan. Under the action of the motor 2, the winding wheel, the traction line and other structures, the slide plate can be pulled to move to drive the high-pressure fan to move, and the position of the high-pressure fan can be adjusted to improve the effect of air blowing and chip removal. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0016] Figure 2 For the utility model Figure 1 A bottom-up stereogram of
[0017] Figure 3 For the utility model Figure 1 A front cross-sectional view of
[0018] Figure 4 For the utility model Figure 3 A magnified picture of the stuck ball;
[0019] Figure 5 For the utility model Figure 3 Enlarged view of the fixing plate.
[0020] In the figure: 1. base; 2. die-casting lower die; 3. die-casting upper die; 4. rotating column; 5. gear one; 6. motor one; 7. gear two; 8. limiting hole; 9. fixed plate; 10. elastic sheet; 11. cardan ball; 12. chip removal mechanism; 121. slide groove; 122. slide plate; 1221. high-pressure fan; 123. limiting ring; 124. fixed plate; 125. spring; 126. motor two; 127. winding wheel; 128. traction line; 129. guide column. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1 , Figure 2 , Figure 3 , Figure 4A die-casting mold with a chip removal function comprises a base 1, a die-casting lower mold 2 is arranged at the upper end of the base 1, a die-casting upper mold 3 is arranged at the upper end of the die-casting lower mold 2, a rotating column 4 is installed inside the base 1 through a bearing, a gear 1 5 is fixedly sleeved on the outer side of the vertical part of the rotating column 4, a motor 1 6 is fixedly installed inside the base 1, a gear 2 7 is fixedly sleeved on the outer side of the output shaft of the motor 1 6, the gear 2 7 is meshed with the gear 1 5, and through the meshing relationship, when the gear 2 7 rotates, the gear 1 5 can be driven to rotate, a limiting hole 8 is provided on the vertical part of the rotating column 4, and a plurality of limiting holes 8 are provided, and the plurality of limiting holes 8 are arranged in a ring array on the rotating column 4, and the setting of the limiting holes 8 facilitates the use of the clamping ball 11 for clamping, and a fixed plate is fixedly connected to the upper end of the base 1 and located on the left side of the die-casting lower mold 2 9, the fixed disk 9 is rotatably connected with the rotating column 4, an elastic sheet 10 is welded inside the fixed disk 9, and a card ball 11 is welded at the other end of the elastic sheet 10. The card ball 11 is slidably connected with the limiting hole 8, and the output shaft is driven to rotate by the motor 16 to drive the gear 2 7 to rotate. Under the meshing relationship, the gear 2 7 can drive the gear 1 5 to rotate, and then drive the rotating column 4 to rotate. In this process, when the rotating column 4 rotates, the inner wall of the limiting hole 8 squeezes the card ball 11, and the card ball 11 pushes the elastic sheet 10 to deform, and finally makes the card ball 11 disengage from the limiting hole 8. Under the action of force, the card ball 11 slides along the surface of the rotating column 4. When the card ball 11 slides into the next limiting hole 8, the elastic sheet 10 restores its deformation to push the card ball 11 to insert into the limiting hole 8, so as to refine the position of the rotating column 4.
[0023] See also Figure 1 , Figure 2 , Figure 3 , Figure 5, a chip removal mechanism 12 is provided on the rotating column 4, and the chip removal mechanism 12 includes a slide groove 121. The horizontal part of the rotating column 4 is provided with a slide groove 121, and a slide plate 122 is slidably connected to the inner wall of the slide groove 121. A high-pressure fan 1221 is fixedly installed at the lower end of the slide plate 122, and a limit ring 123 is fixedly sleeved on the outer side of the slide plate 122. The limit ring 123 is slidably connected to the horizontal part of the rotating column 4, and a fixed plate 124 is fixedly connected to the horizontal part of the rotating column 4. A spring 125 is welded to the right end of the fixed plate 124, and the other end of the spring 125 is welded to the slide plate 122. Through the setting of the spring 125, the slide plate 122 can be connected and used, and a motor 126 is fixedly installed on the vertical part of the rotating column 4. A winding wheel 127 is fixedly sleeved on the outer side of the output end of the motor 126, and a traction line 128 is fixedly connected to the surface of the winding wheel 127. The other end of the traction line 128 is connected to the slide plate 1 22 is fixedly connected, and a guide column 129 is fixedly connected to the inner wall of the slide groove 121, and the guide column 129 is in contact with the traction line 128. Through the setting of the guide column 129, the traction line 128 can be guided, and through the high-pressure fan 1221, high-pressure air can be blown into the inside of the die-casting lower mold 2 to remove chips from the die-casting lower mold 2. The output end is driven by the motor 126 to rotate, so as to drive the winding wheel 127 to rotate, and then the traction line 128 is wound. Under the action of the guide column 129, the traction line 128 can be guided, and then the slide plate 122 is pulled to move. Under the action of the limit ring 123, the movement of the slide plate 122 is ensured to be stable, and the spring 125 is deformed. When the slide plate 122 moves, it drives the high-pressure fan 1221 to move, and the position of the high-pressure fan 1221 is adjusted to improve the blowing and chip removal effect of the high-pressure fan 1221.
[0024] The specific implementation process of the utility model is as follows: when it is necessary to use the die-casting mold with a chip removal function, start the motor 16 to drive the output shaft to rotate, so as to drive the gear 2 7 to rotate. Under the meshing relationship, the gear 2 7 can drive the gear 15 to rotate, and then drive the rotating column 4 to rotate, so as to drive the high-pressure fan 1221 to rotate, so that the high-pressure fan 1221 is located above the die-casting lower mold 2 after the mold is opened. In this process, when the rotating column 4 rotates, the inner wall of the limiting hole 8 squeezes the card ball 11, and the card ball 11 pushes the elastic sheet 10 to deform, and finally makes the card ball 11 disengage from the limiting hole 8. Under the action of force, the card ball 11 slides along the surface of the rotating column 4. When the card ball 11 slides into the next limiting hole 8, the elastic sheet 10 restores the deformation to push the card ball 11 to insert into the limiting hole 8, limit the rotating column 4, and then refine the position of the high-pressure fan 1221.
[0025] Start the high-pressure fan 1221 to blow high-pressure air into the die-casting lower mold 2 to remove chips from the die-casting lower mold 2. Start the motor 2 126 to drive the output end to rotate, so as to drive the winding wheel 127 to rotate, and then reel the traction line 128. Under the action of the guide column 129, the traction line 128 can be guided, and then the slide plate 122 can be pulled to move. Under the action of the limit ring 123, the movement of the slide plate 122 is ensured to be stable, and the spring 125 is deformed. When the slide plate 122 moves, it drives the high-pressure fan 1221 to move, and the position of the high-pressure fan 1221 is adjusted to improve the blowing and chip removal effect of the high-pressure fan 1221.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A die-casting mold with a chip removal function, comprising a base (1), characterized in that: The upper end of the base (1) is provided with a die-casting lower die (2), the upper end of the die-casting lower die (2) is provided with a die-casting upper die (3), a rotating column (4) is installed inside the base (1) via a bearing, a gear (5) is fixedly sleeved on the outer side of the vertical portion of the rotating column (4), a motor (6) is fixedly installed inside the base (1), a limiting hole (8) is provided on the vertical portion of the rotating column (4), a fixed plate (9) is fixedly connected at the upper end of the base (1) and located on the left side of the die-casting lower die (2), the fixed plate (9) is rotatably connected to the rotating column (4), an elastic sheet (10) is welded inside the fixed plate (9), a clamping ball (11) is welded at the other end of the elastic sheet (10), the clamping ball (11) is slidably connected to the limiting hole (8), and a chip removal mechanism (12) is provided on the rotating column (4); The chip removal mechanism (12) comprises a slide groove (121), the horizontal part of the rotating column (4) is provided with the slide groove (121), the inner wall of the slide groove (121) is slidably connected with a slide plate (122), the lower end of the slide plate (122) is fixedly mounted with a high-pressure fan (1221), the outer side of the slide plate (122) is fixedly sleeved with a limit ring (123), the limit ring (123) is slidably connected with the horizontal part of the rotating column (4), the horizontal part of the rotating column (4) is fixedly connected with a fixed plate (124), the vertical part of the rotating column (4) is fixedly mounted with a second motor (126), the outer side of the output end of the second motor (126) is fixedly sleeved with a winding wheel (127), the surface of the winding wheel (127) is fixedly connected with a traction line (128), and the other end of the traction line (128) is fixedly connected with the slide plate (122).
2. The die-casting mold with chip removal function according to claim 1, characterized in that: A gear 2 (7) is fixedly sleeved on the outer side of the output shaft of the motor 1 (6), and the gear 2 (7) is meshed with the gear 1 (5).
3. The die-casting mold with chip removal function according to claim 1, characterized in that: A plurality of the limiting holes (8) are provided, and the plurality of limiting holes (8) are arranged in a ring array on the rotating column (4).
4. The die-casting mold with chip removal function according to claim 1, characterized in that: A spring (125) is welded to the right end of the fixing plate (124), and the other end of the spring (125) is welded to the sliding plate (122).
5. The die-casting mold with chip removal function according to claim 1, characterized in that: A guide column (129) is fixedly connected to the inner wall of the slide groove (121), and the guide column (129) is in contact with the traction line (128).
Citation Information
Patent Citations
Die-casting die
CN220311711U