Precise center cutting saw capable of achieving drilling, milling and polishing in original point center division mode
By designing a precision cut saw with a middle part of the origin, combined with the coagulation base, side beam, cross beam and middle frame structure, the fully automatic four-sided cutting and drilling and milling functions are realized, solving the problems of cumbersome and low efficiency of the existing cut saw, and improving the processing efficiency and equipment functionality.
Patent Information
- Application Number
- CN202421398385.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing cutting saw cannot realize fully automatic four-sided cutting, drilling, milling and throwing functions, and the operation is cumbersome and inefficient, and it relies on manual operation.
Design a precision cut saw with a middle part of the origin that can be drilled, milled and thrown, adopting a concrete base, side beam, cross beam and middle frame structure, combining guide columns, mounting plates, spindle saws and drilled and milled sliding pillows to achieve fully automatic four-sided cutting and drilled, milling and throwing functions.
It realizes fully automatic four-sided cutting, drilling, milling and throwing functions, reduces manual operation, improves processing efficiency and equipment functionality, and reduces equipment costs.
Smart Images

Figure CN222643765U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of numerical control cutting machine equipment, in particular to a precision center-cutting saw capable of drilling, milling and polishing with a center-divided origin. Background Art
[0002] The existing center-cut saw cannot achieve fully automatic four-sided cutting. For example, the turntable needs to be manually turned four times to cut four sides, and the origin needs to be re-determined each time. The operation is cumbersome and complicated, prone to errors, and highly dependent on manual labor. The existing center-cut saw cannot achieve drilling, milling and polishing functions, and the workpiece needs to be manually moved to other machine tools for subsequent processing. The transportation is time-consuming, labor-intensive and inefficient. Utility Model Content
[0003] In view of the technical problems existing in the use of the above-mentioned center-cut saw, the utility model proposes a center-cut saw with reasonable design, simple structure, convenient processing and the ability to integrate drilling, milling and polishing functions on the center-cut saw, which fully improves the functionality of the device and ensures the use needs. At the same time, it can realize fully automatic four-sided cutting of the workpiece to a certain extent, improve the work progress, and effectively meet the use needs. A precision center-cut saw with center-cutting origin, drilling, milling and polishing.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is a precision center-cutting saw with a center-point division that can be drilled, milled and polished, comprising a center-cutting saw body, the center-cutting saw body comprising a concrete base, a side beam is arranged above the concrete base, a cross beam is arranged across the side beam, and the utility model is characterized in that a middle frame is arranged on the cross beam, a guide column is arranged in the middle frame, and mounting plates are arranged at both upper and lower ends of the four guide columns, a spindle saw is arranged on the mounting plate located at the bottom, a spindle saw motor is also arranged on one side of the mounting plate located at the top, a saw blade is arranged at one end of the spindle saw, a back cross plate is arranged on one side of the mounting plate, one side of the back cross plate is slidably connected to a drilling, milling and polishing slide, and a drilling, milling and polishing power head is arranged on the other side of the drilling, milling and polishing slide.
[0005] Preferably, a middle frame anti-sway guide rail is provided at the lower corner of the outer side of the middle frame, and a middle frame anti-sway sliding block is provided on the inner side of the middle frame corresponding to the middle frame anti-sway guide rail.
[0006] Preferably, a turntable is arranged between the two concrete bases, a steel plate flat plate is arranged above the turntable, and a marble plate flat plate is arranged above the steel plate flat plate.
[0007] Preferably, a drilling and milling slide rail is provided at one side corner of the drilling and milling slide, a drilling and milling slide screw is provided between the two drilling and milling slide rails, a drilling and milling slide slider is provided on the back cross plate corresponding to the drilling and milling slide rail, a drilling and milling slide nut is provided on the back cross plate corresponding to the drilling and milling slide screw, and a drilling and milling power head is provided on the other side of the drilling and milling slide.
[0008] Preferably, a beam rack is provided in the beam, beam V-rails are provided on both sides of the beam rack, a middle frame driving reducer is also provided above the middle frame, a sawing slide screw is provided above the middle frame and passes through the upper mounting plate, and a sawing slide reducer is provided on the upper mounting plate.
[0009] Preferably, cross beam locking beam blocks are provided on both sides of the middle frame, and side beam sliding plates are provided below the cross beam locking beam blocks and are slidably connected to the top of the side beams.
[0010] Preferably, mechanical origin switch sensing sheets are provided on the outer sides of the side beams and the outer sides of the cross beams at positions corresponding to the geometric center of the turntable, and mechanical origin switches are provided on the outer sides of the side beam slide plates at positions corresponding to the side beams and in the middle frame at positions corresponding to the cross beams.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] 1. The utility model provides a precision center-cut saw with a center-point split and capable of drilling, milling and polishing. The turntable is set up as a matching structure of a steel plate flat plate and a marble plate. The steel plate is fixedly connected under the marble platform, which increases the toughness of the marble platform while retaining the high precision and non-deformation characteristics of the marble platform. The marble platform can also be made thinner, which indirectly increases the load capacity of the 360-degree turntable workpiece; the origin is placed at the turntable geometric center position of the side beam and the cross beam, and the origin remains unchanged after each 90-degree rotation of the turntable. When cutting on four sides, it can automatically rotate 90 degrees to cut the next side after cutting one side, and there is no need to re-determine the origin, so full-automatic four-side cutting can be achieved without manual intervention, thereby improving efficiency; the structure of the middle frame guide column is adopted, and the rotating part of the four-side cutting abandons the five-axis structure, and adopts the structure of a 360-degree hydraulic motor turntable. The spindle saw can be equipped with a large saw blade, and the spindle saw motor The installation space is large and the power is large, ensuring the effective cutting depth of the sawing work; the side beams use guide rails and screws, and the Z-axis of the saw uses a screw with high precision; a new cross plate is added to the rear side of the middle frame, and the back cross plate is slidably connected to the drilling, milling and polishing slide to realize drilling, milling and polishing. The workpiece can be formed at one time without manual movement to other machine tools to complete subsequent processing, reducing the number of transports, improving efficiency and reducing equipment costs; a guide rail is fixed on the front and back sides of the cross beam, and the middle frame is fixed with a slider. The guide rail is used to avoid the upward force during the processing of the middle frame, reducing the up and down swing error of the middle frame, and high-precision processing can be achieved; the device has a reasonable design, simple structure, and convenient processing, and can be integrated with drilling, milling and polishing functions on the center cutting saw, fully improving the functionality of the device and equipment, and ensuring the use needs. At the same time, it can realize fully automatic four-sided cutting of the workpiece to a certain extent, improve the work process, and effectively meet the use needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0014] Figure 1 It is a structural front view of a precision center-cut saw capable of drilling, milling and polishing with a center-partitioned origin;
[0015] Figure 2 It is a structural schematic diagram of a precision center-cut saw capable of drilling, milling and polishing at the origin center;
[0016] Figure 3 It is a rear view of the structure of a precision center-cut saw capable of drilling, milling and polishing with a center-partitioned origin;
[0017] Figure 4 It is a rear view schematic diagram of the structure of a precision center-cut saw capable of drilling, milling and polishing with a center-partitioned origin;
[0018] Figure 5 This is the structural front view of the beam;
[0019] Figure 6 is a structural diagram of the beam;
[0020] Figure 7 It is a structural diagram of the middle frame;
[0021] Figure 8 It is a structural diagram of the middle frame from another perspective;
[0022] Fig. 9 is a schematic diagram of the structure of the guide column;
[0023] Fig.10 It is a structural schematic diagram of the guide column from another perspective;
[0024] Fig.11 It is a structural diagram of the drilling, milling and throwing ram;
[0025] Fig.12 It is a structural schematic diagram of the drilling, milling and throwing ram from another perspective;
[0026] Fig.13 It is the structural front view of the turntable;
[0027] Fig.14 It is a structural schematic diagram of the turntable;
[0028] In the above figures, 1. concrete base; 2. side beam; 3. side beam slide plate; 4. cross beam lock beam block; 5. cross beam; 6. turntable; 7. marble slab; 8. middle frame; 9. saw blade; 10. back cross plate; 11. drilling, milling and polishing ram; 12. middle frame anti-sway guide rail; 13. middle frame anti-sway slider; 14. cutting and sawing ram lead screw; 15. guide column; 16. mounting plate; 17. sawing and cutting ram reducer; 18. drilling, milling and polishing ram slider; 19. drilling, milling and polishing ram nut; 20. drilling, milling and polishing ram lead screw; 21. drilling, milling and polishing ram guide rail; 22. drilling, milling and polishing power head; 23. cross beam V rail; 24. cross beam rack; 25. steel plate; 26. spindle saw; 27. mechanical origin switch; 28. mechanical origin switch sensor; 29. spindle saw motor. DETAILED DESCRIPTION
[0029] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0031] Examples, such as Figure 1 to Figure 14As shown, a precision center-cut saw with a center-point splitting function and capable of drilling, milling and polishing comprises a center-cut saw body, and the center-cut saw body comprises a concrete base 1. The concrete base 1 is placed on the ground. On the one hand, it is used to ensure the stability of the device and equipment, and on the other hand, it provides good support for each established device to ensure the effective structure of the entire device and meet subsequent use requirements; further, a side beam 2 is arranged above the concrete base 1. It should be further explained that a lead screw support rod and a nut are arranged above the concrete base 1 to support the side beam 2, so that the side beam 2 can be fine-tuned in the up and down directions by adjusting the nut on the lead screw support rod for fine-tuning movement. A cross beam 5 is arranged across the side beam 2, and a middle frame is arranged on the cross beam 5, and a guide The guide column 15 and the two ends of the four guide columns 15 are respectively provided with mounting plates 16. A saw slide screw rod 14 is arranged above the middle frame and passes through the mounting plate 16 above. A saw slide reducer 17 is arranged on the mounting plate 16 above. The specific description is as follows: the structure of the guide column 15 and the mounting plate 16 greatly improves the rigidity of the spindle saw 26. The spindle saw 26 moves along the crossbeam 5. The saw blade 9 has a large processing space. The large space above the mounting plate 16 can be used to install a high-power motor, which provides convenient conditions for hanging a large saw blade 9 on the spindle saw 26, thereby increasing the cutting depth. Furthermore, the saw slide reducer 17 drives the sliding cooperation between the guide column 15 and the middle frame through the spiral cooperation of the fixedly connected nut and the saw slide screw rod 14, and the middle frame adopts a screw Drive, eliminates the positioning error of hydraulic drive, and improves the accuracy of four-sided cutting and drilling, milling and polishing; a spindle saw 26 is arranged on the mounting plate 16 at the bottom, and a spindle saw motor 29 is also arranged on one side of the mounting plate 16 at the top, a saw blade 9 is arranged at one end of the spindle saw 26, a back cross plate 10 is arranged on one side of the mounting plate 16, and a drilling, milling and polishing mechanism is arranged on one side of the back cross plate 10, and the drilling, milling and polishing mechanism includes a drilling, milling and polishing slide 11, and a drilling, milling and polishing slide guide rail 21 is arranged at one side corner of the drilling, milling and polishing slide 11, a drilling, milling and polishing slide screw is arranged between the two drilling, milling and polishing slide guide rails 21, a drilling, milling and polishing slide slider 18 is arranged on the back cross plate 10 corresponding to the drilling, milling and polishing slide guide rail 21, and a back cross plate corresponding to the drilling, milling and polishing slide screw is arranged. 10 is provided with a drilling, milling and polishing slide nut 19, and a drilling, milling and polishing power head 22 is provided on the other side of the drilling, milling and polishing slide 11. The specific description is: for the established drilling, milling and polishing power head 22, it is an existing mature technology and has good drilling, milling and polishing functions. It is established together with the center cutting saw. Under the premise of not affecting the use of the center cutting saw, it effectively improves the functionality of the device and equipment and ensures the working progress. By utilizing the cooperation between the established drilling, milling and polishing slide screw and the drilling, milling and polishing slide nut 19, it can drive the drilling, milling and polishing slide 11 to be lifted and moved in the vertical direction. In this way, when using the drilling, milling and polishing function, the drilling, milling and polishing power head 22 can be adjusted to the bottom of the center cutting saw blade 9 to ensure the normal use of the drilling, milling and polishing function and meet the use requirements.
[0032] In order to further ensure that the device has good practicality and effectively ensure the stability of the middle frame during movement, a middle frame anti-sway guide rail 12 is provided at the lower corner of the outer side of the middle frame, and a middle frame anti-sway slider 13 is provided on the inner side of the middle frame corresponding to the middle frame anti-sway guide rail 12, that is to say: the middle frame anti-sway slider 13 is mounted on the middle frame anti-sway guide rail 12, and the two are slidably connected. This design reduces the sliding gap between the two, which can offset the upward force generated during the sawing process, reduce the up and down swing error of the middle frame, and thus improve the processing accuracy.
[0033] In order to ensure that the middle frame can move laterally along the crossbeam 5, a crossbeam rack 24 is arranged inside the crossbeam 5, and crossbeam V-rails 23 are arranged on both sides of the crossbeam rack 24. A middle frame driving reducer is also arranged above the middle frame. Specifically, a V-shaped slider matched with the crossbeam V-rail 23 is set at the lower inner side of the middle frame to ensure the coordination effect between the two and improve the operation stability. At the same time, a driving gear is arranged at the output end of the hollow driving reducer and meshed with the crossbeam rack 24 to ensure the effective transmission of driving power and meet the functionality.
[0034] In order to further improve the rationality of the device, cross beam locking beam blocks 4 are arranged on both sides of the middle frame, and side beam slide plates 3 are arranged below the cross beam locking beam blocks 4, and are slidably connected with the top of the side beam 2. The specific description is: a screw guide drive is arranged above the side beam 2 to drive the cross beam locking beam block 4 to move and adjust in the longitudinal direction. This design eliminates the backlash of the existing conventional rack drive and improves the processing accuracy of four-sided cutting and drilling, milling and polishing. At the same time, this design also effectively improves the rigidity and stability of the device and equipment, ensures the effective progress of production and processing, and meets the use requirements.
[0035] In order to effectively improve the practicality of the device and relatively extend its service life, a turntable 6 is arranged between the two concrete bases 1. The selected turntable 6 can rotate 360 degrees in the circumferential direction to drive the workpiece to complete different cutting tasks and ensure the work progress. A steel plate 25 is arranged above the turntable 6, and a marble plate 7 is arranged above the steel plate 25. It is specifically described as follows: the marble plate 7 used has the advantages of high hardness, not easy to deform and high adjustment accuracy, which is convenient for manual rapid adjustment of its flatness during installation. Furthermore, in order to ensure that the marble plate 7 is not easy to bend, the steel plate 25 is set under the marble plate 7, which increases the overall toughness and anti-bending ability of the platform to a certain extent, and increases the load capacity of the workpiece, effectively meeting the use requirements.
[0036] In order to ensure that the device has good functionality, especially to ensure that the turntable 6 can still maintain the uniformity of the mechanical origin after driving the workpiece to rotate, mechanical origin switch sensing sheets 28 are provided on the outer sides of the side beams 2 and the outer sides of the cross beams 5 and at the geometric center of the turntable, a first mechanical origin switch 27 corresponding to the side beams 2 is provided on the outer sides of the side beam slide plates 3, and a second mechanical origin switch 27 corresponding to the cross beams 5 is provided in the middle frame. Specifically, the mechanical origin switch sensing sheets 28 are installed on the side beams 2 and the cross beams 5, and the mechanical origin switches 27 are provided on the side beam slide plates 3 and the middle frame. When the mechanical origin switch 27 senses the mechanical origin switch sensing sheets 28, the mechanical origin can be set on the side beams 2 and the cross beams 5. The mechanical origin coincides with the geometric center of the turntable 6, so that the origin remains unchanged after each 90-degree rotation of the turntable 6. Therefore, when four-sided cutting is performed, the next side can be automatically cut by turning 90 degrees after cutting one side, without the need to redefine the origin. Therefore, four-sided cutting can be fully automated without manual intervention, thereby improving efficiency. Furthermore, the workpiece is placed on the turntable 6, cut once, then turned 180 degrees and cut again. The middle position of the two knife marks is the mechanical origin of the side beam 2. After turning 90 degrees and cutting once, turn 180 degrees and cut again. The middle position of the two knife marks is the mechanical origin of the crossbeam 5. After determining the mechanical origin, the mechanical origin switch sensor 28 is placed to record the centered mechanical origin, thereby ensuring that the mechanical origin is absolutely centered on the geometric origin of the turntable and that the mechanical origin is unique each time.
[0037] In the above process: the turntable 6 is set up as a matching structure of a steel plate 25 and a marble plate 7, and the steel plate is fixedly connected under the marble platform, which increases the toughness of the marble platform while retaining the high precision and non-deformation characteristics of the marble platform. The marble platform can also be made thin, which indirectly increases the load capacity of the workpiece of the 360-degree turntable 6; the origin is placed in the geometric middle position of the turntable between the side beam 2 and the cross beam 5, and the origin remains unchanged after each 90-degree rotation of the turntable 6. When cutting on four sides, it can automatically rotate 90 degrees to cut the next side after cutting one side, and there is no need to re-determine the origin, so that fully automatic four-side cutting can be achieved without manual intervention, thereby improving efficiency; the structure of the middle frame guide column 15 is adopted, and the four-side cutting rotating part abandons the five-axis structure, and adopts the structure of the 360-degree hydraulic motor turntable 6, so that the spindle saw can be installed with a large saw blade, and the spindle saw motor has a large installation space and high power. , ensuring the effective cutting depth of the sawing work; the side beam 2 adopts a guide rail screw, and the Z-axis of the saw adopts a screw with high precision; a new cross plate is added to the rear side of the middle frame, and the back cross plate 10 is slidably connected to the drilling, milling and polishing slide 11, which can realize drilling, milling and polishing, and the workpiece can be formed at one time without manual movement to other machine tools to complete subsequent processing, reducing the number of transportation times, improving efficiency and reducing equipment costs; a guide rail is fixed on the front and back sides of the cross beam 5, and the middle frame fixes the slider. The guide rail is used to avoid the upward force during the processing of the middle frame, reducing the up and down swinging error of the middle frame, and high-precision processing can be achieved; the device has a reasonable design, simple structure, and convenient processing, and can be integrated with the drilling, milling and polishing functions on the middle cutting saw, which fully improves the functionality of the device and equipment and guarantees the use needs. At the same time, it can realize fully automatic four-sided cutting of the workpiece to a certain extent, improve the work progress, and effectively meet the use needs.
[0038] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A precision center-cut saw capable of drilling, milling and polishing at the origin, comprising a center-cut saw body, the center-cut saw body comprising a concrete base, a side beam is arranged above the concrete base, a cross beam is arranged across the side beam, and the center-cut saw body comprises a concrete base, a side beam is arranged above the side beam, and the center-cut saw body comprises a concrete base, a side beam is arranged across ... A middle frame is provided on the cross beam, and guide columns are provided in the middle frame. Mounting plates are provided at both upper and lower ends of the four guide columns. A spindle saw is provided on the mounting plate located at the bottom, and a spindle saw motor is also provided on one side of the mounting plate located at the top. A saw blade is provided at one end of the spindle saw, and a back cross plate is provided on one side of the mounting plate. One side of the back cross plate is slidably connected to a drilling, milling and polishing ram, and a drilling, milling and polishing power head is provided on the other side of the drilling, milling and polishing ram.
2. The precision center-cut saw capable of drilling, milling and polishing at the origin according to claim 1, characterized in that: A middle frame anti-sway guide rail is arranged at the lower corner of the outer side of the middle frame, and a middle frame anti-sway sliding block is arranged at the inner side of the middle frame corresponding to the middle frame anti-sway guide rail.
3. The precision center-cut saw capable of drilling, milling and polishing at the origin center according to claim 1, characterized in that: A turntable is arranged between the two concrete bases, a steel plate flat plate is arranged above the turntable, and a marble plate flat plate is arranged above the steel plate flat plate.
4. The precision center-cut saw capable of drilling, milling and polishing at the origin according to claim 1, characterized in that: A drilling and milling slide rail is arranged at one side corner of the drilling and milling slide, a drilling and milling slide screw is arranged between the two drilling and milling slide rails, a drilling and milling slide slider is arranged on the back cross plate corresponding to the drilling and milling slide rail, a drilling and milling slide nut is arranged on the back cross plate corresponding to the drilling and milling slide screw, and a drilling and milling power head is arranged on the other side of the drilling and milling slide.
5. The precision center-cut saw capable of drilling, milling and polishing at the origin center according to claim 2, characterized in that: A beam rack is arranged on the beam, beam V-rails are arranged on both sides of the beam rack, a middle frame driving reducer is also arranged above the middle frame, a sawing slide screw is arranged above the middle frame and passes through the upper mounting plate, and a sawing slide reducer is arranged on the upper mounting plate.
6. The precision center-cut saw capable of drilling, milling and polishing at the origin center according to claim 5, characterized in that: Cross beam locking beam blocks are arranged on both sides of the middle frame, and side beam sliding plates are arranged below the cross beam locking beam blocks and are slidably connected with the upper part of the side beams.
7. The precision center-cut saw capable of drilling, milling and polishing with a center-cut origin according to claim 3, characterized in that: Mechanical origin switch sensing sheets are arranged on the outer sides of the side beams and the outer sides of the cross beams at positions corresponding to the geometric center of the turntable, and mechanical origin switches are arranged on the outer sides of the side beam slide plates at positions corresponding to the side beams and at positions inside the middle frame at positions corresponding to the cross beams.