Shot blasting device for steel

By designing a steel shot blasting device that includes feeding, shot blasting, guidance, limiting, support and recycling mechanisms, the problem of incomplete projectile projectile in the existing device is solved, and more efficient steel cleaning and scrap recycling is achieved.

CN222644224UActive Publication Date: 2025-03-21LIAONING JINGWU STEEL STRUCTURE ENG CO LTD
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Patent Information

Application Number
CN202420607390.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-21
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The existing shot blasting device for steel cannot make the thrown projectiles be ejected as much as possible onto the surface of the cleaned workpiece, resulting in poor cleaning effect of the workpiece and low working efficiency.

Method used

A shot blasting device for steel is designed, including a shot blasting box, a material conveying mechanism, a shot blasting mechanism, a guide mechanism, a limiting mechanism, a support mechanism and a recycling mechanism. The initial speed of the steel ball is given through the feeding mechanism, and the shot blasting mechanism accelerates the throwing, the guide mechanism ensures that the steel ball is ejected in the correct direction, the limiting and support mechanism improves the accuracy and efficiency of the projection, and collects waste chips through the recycling mechanism.

Benefits of technology

The projectile ejection efficiency on the steel surface is improved, the cleaning effect is enhanced, the working efficiency of the device is improved, and the effective recycling of waste chips is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shot blasting device for steel, and particularly relates to the technical field of shot blasting, the shot blasting device comprises a shot blasting box, the output end of a motor piston rod is fixedly connected with a shot blasting mechanism, and the left side and the right side of the upper part of an inner cavity of the shot blasting box are symmetrically and fixedly connected with material conveying mechanisms; guide mechanisms are symmetrically and fixedly connected to the left wall and the right wall of the middle of an inner cavity of the shot blasting box, a limiting mechanism is fixedly connected to the lower portion of the inner cavity of the shot blasting box, a supporting mechanism is movably connected to the lower portion of the limiting mechanism, and a recycling mechanism is slidably connected to the bottom wall of the inner cavity of the shot blasting box. According to the shot blasting device for the steel disclosed by the utility model, steel shots are discharged at a high speed through acceleration of the shot blasting mechanism, and finally, the steel shots are cast and hit towards an area where the steel is placed as many as possible through the guide function of the guide mechanism; and under the action of a limiting mechanism and a supporting mechanism, the steel can be supported and placed in batches, the steel smashing probability is increased, and the practicability and universality of the device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting, in particular to a shot blasting device for steel. Background Art

[0002] Shot blasting is also the name of a mechanical surface treatment process. Similar processes include sand blasting and shot peening. Shot blasting is a cold treatment process, which is divided into shot blasting cleaning and shot peening strengthening. Shot blasting cleaning is to remove impurities such as surface oxide scale to improve the appearance quality. Shot peening strengthening uses high-speed projectile flow to continuously impact the surface of the workpiece to be strengthened, forcing the target surface and surface layer to change during the cyclic deformation process.

[0003] Chinese patent document CN217097302U discloses a shot blasting device for rust removal of steel, including a processing box, wherein a plurality of shot blasting devices are installed inside the processing box, a partition is fixedly connected to the inner surface of the processing box, two avoidance openings are provided on the partition, two rotating plates are rotatably mounted on the top surface of the partition, and the two rotating plates are respectively arranged opposite to the two avoidance openings, and a turning mechanism and a driving mechanism for cooperating are arranged inside the processing box. The above patent document can realize automatic turning over of steel structures, and can comprehensively process steel structures by cooperating with shot blasting treatment of multiple shot blasting devices, without the need to re-place the workpieces from the output end to the input end for cleaning, thereby reducing the workload and improving the work efficiency; however, the following defects still exist in the specific implementation process:

[0004] The above patent document can realize automatic flipping of the steel structure during implementation, reducing the workload, but it cannot make the thrown projectiles as much as possible projectile onto the surface of the workpiece to be cleaned, resulting in poor cleaning effect of the workpiece and low working efficiency of the device. Utility Model Content

[0005] The main purpose of the utility model is to provide a shot blasting device for steel, which can effectively solve the problem that the projectiles cannot be projected onto the surface of the workpiece to be cleaned as much as possible.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A shot blasting device for steel comprises a shot blasting box, wherein an opening and closing door is symmetrically rotatably connected to the lower front portion of the outer surface of the shot blasting box, and handles are fixedly connected to the front ends of the outer surfaces of the two opening and closing doors, a motor is fixedly connected to the middle portion of the upper end of the outer surface of the shot blasting box, and a shot blasting mechanism is fixedly connected to the output end of the motor piston rod, a feeding mechanism is symmetrically fixedly connected to the left and right sides of the upper inner cavity of the shot blasting box, a guide mechanism is symmetrically fixedly connected to the left and right walls of the middle inner cavity of the shot blasting box, a limiting mechanism is fixedly connected to the lower portion of the inner cavity of the shot blasting box, a supporting mechanism is movably connected to the lower portion of the limiting mechanism, the outer left and right sides of the supporting mechanism are slidably connected to the left and right walls of the inner cavity of the shot blasting box respectively, and a recovery mechanism is slidably connected to the bottom wall of the inner cavity of the shot blasting box.

[0008] Preferably, the feeding mechanism includes a fixed tube, the upper end of the outer surface of the fixed tube is fixedly connected to a feed funnel, the lower end of the outer surface of the fixed tube is fixedly connected to a discharge pipe, and the lower part of the outer surface of the fixed tube is fixedly connected to the upper part of the inner cavity of the shot blasting box.

[0009] Preferably, the shot blasting mechanism comprises a flange, a connecting shaft is fixedly connected to the lower part of the inner cavity of the flange, an impeller is fixedly connected to the lower end of the outer surface of the connecting shaft, and the upper part of the inner cavity of the flange is fixedly connected to the output end of the motor piston rod.

[0010] Preferably, the guide mechanism comprises a plastic fixing plate, and an arc seat is fixedly connected to one end of the outer surface of the plastic fixing plate close to the middle of the inner cavity of the shot blasting box.

[0011] Preferably, the limiting mechanism comprises a connecting column, and a plurality of limiting bars are fixedly connected to a circular array at the lower portion of the outer surface of the connecting column, and ends of the plurality of limiting bars that are away from each other are fixedly connected to the inner surface of the shot blasting box.

[0012] Preferably, the supporting mechanism includes a supporting frame, a plurality of steel wire grooves communicating with the outside are provided in a circular array on the upper outer surface of the supporting frame, a through groove 1 communicating with the outside is provided in the middle of the front end of the outer surface of the supporting frame, a handle 2 is fixedly connected to the bottom wall of the inner cavity of the through groove 1, and the left and right ends of the outer surface of the supporting frame are slidably connected to the lower part of the inner cavity of the shot blasting box.

[0013] Preferably, the recovery mechanism comprises a recovery box, a conical leakage hole communicating with the outside is opened in the middle of the recovery box, and the lower end of the outer surface of the recovery box is slidably connected to the bottom wall of the inner cavity of the shot blasting box.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model firstly feeds steel shots through a feeding mechanism and enables the steel to have a certain initial velocity, then discharges the steel shots at a high speed through the acceleration of the shot blasting mechanism, and finally enables the steel shots to be projected and struck toward the area where the steel is placed as much as possible through the guiding effect of the guide mechanism, thereby improving the practicability of the device and the steel can be supported and placed in batches under the action of the limiting mechanism and the supporting mechanism, thereby increasing the probability of striking the steel, and simultaneously the oxide scale and other waste chips that fall off during the shot blasting process can be collected through the recovery mechanism, thereby improving the practicability and universality of the device.

[0016] After the utility model accelerates and throws out the steel shot through the impeller, the thrown steel shot will be thrown along the arc surface of the arc seat and hit toward the area where the steel is placed with a more accurate throwing angle, thereby improving the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the feeding mechanism, shot blasting mechanism and guide mechanism of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the limiting mechanism and the supporting mechanism of the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the recycling mechanism of the utility model.

[0021] In the figure: 1. Shot blasting box; 2. Opening and closing door; 3. Handle 1; 4. Motor; 5. Feeding mechanism; 51. Fixed pipe; 52. Feeding funnel; 53. Discharging pipe; 6. Shot blasting mechanism; 61. Flange; 62. Connecting shaft; 63. Impeller; 7. Guide mechanism; 71. Plastic fixing plate; 72. Arc seat; 8. Limiting mechanism; 81. Connecting column; 82. Limiting strip; 9. Support mechanism; 91. Support frame; 92. Wire groove; 93. Through groove 1; 94. Handle 2; 10. Recovery mechanism; 101. Recovery box; 102. Conical leakage hole. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1As shown, a shot blasting device for steel includes a shot blasting box 1, an opening and closing door 2 is symmetrically rotatably connected to the lower front side of the outer surface of the shot blasting box 1, and the front ends of the outer surfaces of the two opening and closing doors 2 are fixedly connected to handles 3, a motor 4 is fixedly connected to the middle of the upper end of the outer surface of the shot blasting box 1, and a shot blasting mechanism 6 is fixedly connected to the output end of the piston rod of the motor 4, which can realize the effect of high-speed throwing of steel shots, and a feeding mechanism 5 is symmetrically fixedly connected to the left and right sides of the upper inner cavity of the shot blasting box 1, which can realize the effect of conveying steel shots, and a guide is symmetrically fixedly connected to the left and right walls of the middle inner cavity of the shot blasting box 1. The direction mechanism 7 can change the movement direction of the high-speed thrown steel shots. The lower part of the inner cavity of the shot blasting box 1 is fixedly connected to a limiting mechanism 8, which can place the steel in batches. The lower part of the limiting mechanism 8 is movably connected to a supporting mechanism 9, which can support the steel. The left and right sides of the outer side of the supporting mechanism 9 are respectively slidably connected to the left and right walls of the inner cavity of the shot blasting box 1. The bottom wall of the inner cavity of the shot blasting box 1 is slidably connected to a recovery mechanism 10, which can centrally recover the oxide scale and other waste chips that fall off during the impact on the steel.

[0024] In order to achieve the purpose of conveying steel shots, refer to Figure 2 The feeding mechanism 5 includes a fixed tube 51, the upper end of the outer surface of the fixed tube 51 is fixedly connected to a feeding funnel 52, the lower end of the outer surface of the fixed tube 51 is fixedly connected to a discharge pipe 53, and the lower part of the outer surface of the fixed tube 51 is fixedly connected to the upper part of the inner cavity of the shot blasting box 1.

[0025] After the steel shot is placed in the inner cavity of the feed funnel 52 , the steel shot will perform free fall along the inner cavity of the fixed tube 51 , during which the steel shot will obtain a certain initial velocity and finally rush out of the inner cavity of the discharge pipe 53 to reach the upper part of the impeller 63 .

[0026] In order to achieve the purpose of high-speed throwing of steel shots, refer to Figure 2 The shot blasting mechanism 6 includes a flange 61, which can realize the fixed connection between the connecting shaft 62 and the piston rod output end of the motor 4. The lower part of the inner cavity of the flange 61 is fixedly connected with the connecting shaft 62, and the lower end of the outer surface of the connecting shaft 62 is fixedly connected with the impeller 63, which can realize the effect of throwing the steel shot during high-speed rotation. The upper part of the inner cavity of the flange 61 is fixedly connected to the piston rod output end of the motor 4.

[0027] When the steel shot rushing out of the inner cavity of the discharge pipe 53 falls into the inner cavity at the upper part of the impeller 63, the blades of the impeller 63 rotating at high speed will further accelerate the steel shot and finally eject it at high speed.

[0028] In order to change the direction of motion of the high-speed steel shot, refer to Figure 2The guide mechanism 7 includes a plastic fixing plate 71, which can ensure that when the high-speed projectiles hit the outer surface of the arc seat 72, the arc seat 72 has a certain buffering force, thereby preventing the arc seat 72 from being damaged by the steel shots projected at high speed for many times. The outer surface of the plastic fixing plate 71 is fixedly connected to the arc seat 72 at one end close to the middle of the inner cavity of the shot blasting box 1.

[0029] When the steel shot ejected at high speed by the impeller 63 hits the inner surface of the arc seat 72, the steel shot will quickly move in a circular motion downward along the inner surface of the arc seat 72 until it rolls out of the inner cavity of the arc seat 72 and hits the surface of the steel.

[0030] In order to achieve the purpose of placing steel in batches, refer to Figure 3 The limiting mechanism 8 includes a connecting column 81, and a plurality of limiting strips 82 are fixedly connected in an annular array at the lower portion of the outer surface of the connecting column 81. The ends of the plurality of limiting strips 82 that are away from each other are fixedly connected to the inner surface of the shot blasting box 1.

[0031] When the steel shot impacts the surfaces of multiple steel materials, the multiple steel materials will collide and move with each other. Limiting them to a certain extent by the limit strip 82 can make the impact of the steel shot on each steel material more sufficient and accurate.

[0032] In order to achieve the purpose of supporting the steel, refer to Figure 3 The support mechanism 9 includes a support frame 91. A plurality of steel wire grooves 92 communicating with the outside are provided in a circular array on the upper portion of the outer surface of the support frame 91, which can support the steel while allowing the oxide scale and other waste debris that fall off during the impact process to fall downward into the inner cavity of the conical leak hole 102. A through groove 1 93 communicating with the outside is provided in the middle of the front end of the outer surface of the support frame 91. A handle 2 94 is fixedly connected to the bottom wall of the inner cavity of the through groove 1 93, which can be used to pull out the support frame 91 after the shot blasting work is completed to clean up the impurities remaining in the inner cavity of the steel wire groove 92. The left and right ends of the outer surface of the support frame 91 are slidably connected to the lower part of the inner cavity of the shot blasting box 1.

[0033] In order to realize the purpose of centralized recovery of the scale and other waste chips that fall off during the impact of steel, refer to Figure 4 The recovery mechanism 10 includes a recovery box 101, and a conical leakage hole 102 communicating with the outside is opened in the middle of the recovery box 101, which can realize the function of waste chips falling from the inner cavity of the wire groove 92 sliding down along the outer surface of the conical leakage hole 102 to the inner cavity for collection, and the lower end of the outer surface of the recovery box 101 is slidably connected with the bottom wall of the inner cavity of the shot blasting box 1.

[0034] It should be noted that the specific installation method of the motor 4, the circuit connection method and the control method in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0035] The working principle of the utility model is as follows: first, steel materials are placed in batches in the inner cavities of several steel wire grooves 92, the power supply of the motor 4 is turned on, and then steel shots are placed in the inner cavity of the feed funnel 52. The steel shots will perform free fall along the inner cavity of the fixed tube 51, during which the steel shots will obtain a certain initial velocity, and finally rush out of the inner cavity of the discharge pipe 53 to reach the upper part of the impeller 63. At this time, the blades of the impeller 63 rotating at high speed will further accelerate the steel shots, and finally eject them at high speed. When the steel shots ejected at high speed hit the inner surface of the arc seat 72, the steel shots will quickly perform circular motion downward along the inner surface of the arc seat 72 until the steel shots are ejected. Until it rolls out of the inner cavity of the arc seat 72 and hits the surface of the steel. At the same time, when the steel shot impacts the surfaces of multiple steels, multiple steels will collide and move with each other, and the limit strip 82 can limit it, so that the steel shot can hit all the placed steels more fully and accurately. During this period, the waste chips falling from the inner cavity of the steel wire groove 92 will slide down along the outer surface of the conical leakage hole 102 to the inner cavity for collection. After completing the shot blasting work, the corresponding opening and closing door 2 is opened through the two handles 1 3, and then the support frame 91 is pulled out of the inner cavity of the shot blasting box 1 through the handle 2 94, and the impurities remaining in the inner cavities of several steel wire grooves 92 are cleaned.

[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A shot blasting device for steel, comprising a shot blasting box (1), characterized in that: The lower front part of the outer surface of the shot blasting box (1) is symmetrically connected to an opening and closing door (2) for rotation, and the front ends of the outer surfaces of the two opening and closing doors (2) are fixedly connected to a handle (3). The middle part of the upper end of the outer surface of the shot blasting box (1) is fixedly connected to a motor (4), and the output end of the piston rod of the motor (4) is fixedly connected to a shot blasting mechanism (6). The left and right sides of the upper inner cavity of the shot blasting box (1) are symmetrically fixedly connected to a feeding mechanism (5). The left and right walls of the middle inner cavity of the shot blasting box (1) are symmetrically fixedly connected to a guide mechanism (7). The lower part of the inner cavity of the shot blasting box (1) is fixedly connected to a limiting mechanism (8), and the lower part of the limiting mechanism (8) is movably connected to a supporting mechanism (9). The left and right sides of the outer part of the supporting mechanism (9) are respectively slidably connected to the left and right walls of the inner cavity of the shot blasting box (1), and the bottom wall of the inner cavity of the shot blasting box (1) is slidably connected to a recovery mechanism (10).

2. A shot blasting device for steel according to claim 1, characterized in that: The feeding mechanism (5) comprises a fixed tube (51), the upper end of the outer surface of the fixed tube (51) being fixedly connected to a feeding funnel (52), the lower end of the outer surface of the fixed tube (51) being fixedly connected to a discharging tube (53), and the lower part of the outer surface of the fixed tube (51) being fixedly connected to the upper part of the inner cavity of the shot blasting box (1).

3. A shot blasting device for steel according to claim 1, characterized in that: The shot blasting mechanism (6) comprises a flange (61), a connecting shaft (62) is fixedly connected to the lower portion of the inner cavity of the flange (61), an impeller (63) is fixedly connected to the lower end of the outer surface of the connecting shaft (62), and the upper portion of the inner cavity of the flange (61) is fixedly connected to the output end of the piston rod of the motor (4).

4. A shot blasting device for steel according to claim 1, characterized in that: The guide mechanism (7) comprises a plastic fixing plate (71), and an arc seat (72) is fixedly connected to one end of the outer surface of the plastic fixing plate (71) close to the middle of the inner cavity of the shot blasting box (1).

5. A shot blasting device for steel according to claim 1, characterized in that: The limiting mechanism (8) comprises a connecting column (81), a plurality of limiting strips (82) being fixedly connected in a circular array at the lower portion of the outer surface of the connecting column (81), and ends of the plurality of limiting strips (82) that are away from each other are fixedly connected to the inner surface of the shot blasting box (1).

6. A shot blasting device for steel according to claim 1, characterized in that: The support mechanism (9) comprises a support frame (91), a plurality of steel wire grooves (92) communicating with the outside are provided in a circular array on the upper portion of the outer surface of the support frame (91), a through groove (93) communicating with the outside is provided in the middle portion of the front end of the outer surface of the support frame (91), a handle (94) is fixedly connected to the bottom wall of the inner cavity of the through groove (93), and the left and right ends of the outer surface of the support frame (91) are slidably connected to the lower portion of the inner cavity of the shot blasting box (1).

7. A shot blasting device for steel according to claim 1, characterized in that: The recovery mechanism (10) comprises a recovery box (101), a conical leakage hole (102) communicating with the outside is provided in the middle of the recovery box (101), and the lower end of the outer surface of the recovery box (101) is slidably connected to the bottom wall of the inner cavity of the shot blasting box (1).

Citation Information

Patent Citations

  • Shot blasting device for steel rust removal

    CN217097302U