Mold mechanism for foamed plastic molding processing equipment

By designing a simplified foam mold mechanism, including the connecting structure of the concave and the mould and the semispherical mold wall, the problem of complex and difficult installation of the traditional mold structure is solved, and more efficient heat utilization and a simplified assembly process is achieved.

CN222645172UActive Publication Date: 2025-03-21东莞市巴赫精密机械有限公司
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Patent Information

Application Number
CN202420438080.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-03-21
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

Traditional foam plastic molds have complex structures and are difficult to manufacture and install.

Method used

A mold mechanism including a die and a bolt is designed to simplify the assembly process by connecting the first mounting plate and the second mounting plate, and the mold wall is arranged in a hemispherical shape to reduce the steam chamber space.

Benefits of technology

The mold production and assembly process is simplified, and the steam chamber space is reduced to improve heat utilization efficiency, avoiding steam waste and energy loss.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mold equipment, and particularly relates to a mold mechanism for foamed plastic molding processing equipment, which comprises a female mold, a male mold, a female mold, a female mold, a male mold, a female mold, a male mold, a female mold and a male mold, and the female mold comprises a first mold wall, a second mold wall and a first mounting plate, and a first steam chamber is defined by the first mold wall, the second mold wall and the first mounting plate; the male die comprises a third die wall, a fourth die wall and a second mounting plate, a second steam chamber is defined by the third die wall, the fourth die wall and the second mounting plate, a die cavity is defined by the second die wall and the fourth die wall, and the first mounting plate is used for being connected with the second mounting plate. Only two structures of the female die and the male die need to be prepared, so that the manufacturing process is simplified; and meanwhile, the female die and the male die can be connected through connection of the first mounting plate and the second mounting plate, and the assembling technology of the die structure of the foam plastic forming machine can be simplified.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mold equipment, in particular to a mold mechanism for foam plastic molding processing equipment. Background Art

[0002] The foam plastic mold is made by filling the closed mold cavity with matured EPS (polystyrene foam) and EPP (polypropylene plastic foam material) beads, and passing hot steam through the mold cavity to heat the EPS and EPP beads in a relatively short period of time. During heating, the EPS and EPP beads soften and expand due to the heat to form a foam plastic product.

[0003] However, the conventional foam plastic mold includes a mold frame, a mold core, a sealing plate and other structures. When assembling, the mold core is assembled to the mold frame by screws, and then the mold frame is sealed with a sealing plate to form a steam chamber. Its structure is relatively complex and it is not easy to manufacture and install the mold. Utility Model Content

[0004] The utility model aims at the problem that the mold is difficult to manufacture and install in the prior art, and proposes the following technical solutions:

[0005] A mold mechanism for foam plastic molding processing equipment, comprising:

[0006] A concave mold, the concave mold comprising a first mold wall, a second mold wall and a first mounting plate, the second mold wall is located on the inner side of the first mold wall, and the first mold wall, the second mold wall and the first mounting plate together form a first steam chamber;

[0007] The punch comprises a third mold wall, a fourth mold wall and a second mounting plate, the fourth mold wall is located on the inner side of the third mold wall, the third mold wall, the fourth mold wall and the second mounting plate together form a second steam chamber, the second mold wall and the fourth mold wall together form a mold cavity, and the first mounting plate is used to connect with the second mounting plate.

[0008] As a preferred embodiment of the above technical solution, the first mold wall and the second mold wall are both configured as hemispherical structures, and the third mold wall and the fourth mold wall are both configured as hemispherical structures.

[0009] As a preferred embodiment of the above technical solution, a first steam port is opened at the upper end of the first mold wall, and the first steam port is connected to the first steam chamber. A second steam port is opened at the upper end of the second mold wall, and the second steam port is connected to the second steam chamber.

[0010] As a preferred embodiment of the above technical solution, a first exhaust port is opened at the upper end of the first mold wall, and the first exhaust port is connected to the first steam chamber. A second exhaust port is opened at the upper end of the second mold wall, and the second exhaust port is connected to the second steam chamber.

[0011] As a preferred embodiment of the above technical solution, a feed inlet is provided in the middle of the first mold wall, and the feed inlet is connected to the mold cavity.

[0012] As a preferred embodiment of the above technical solution, a first cooling water inlet is opened at the lower end of the first mold wall, and the first cooling water inlet is connected to the first steam chamber. A second cooling water inlet is opened at the lower end of the second mold wall, and the second cooling water inlet is connected to the second steam chamber.

[0013] As a preferred embodiment of the above technical solution, a first drain outlet is provided at the lower end of the first mold wall, and a second drain outlet is provided at the lower end of the second mold wall.

[0014] As a preferred embodiment of the above technical solution, a top outlet is provided at the lower end of the first mold wall.

[0015] The beneficial effects of the utility model are:

[0016] (1) The present application only requires the preparation of two structures, namely, the concave mold and the punch, which is conducive to simplifying the manufacturing process; at the same time, by connecting the first mounting plate and the second mounting plate, the concave mold and the punch can be connected, which is conducive to simplifying the assembly process of the mold structure of the foam plastic molding machine.

[0017] (2) When the first steam chamber and the second steam chamber are hemispherical structures, the space between the first steam chamber and the second steam chamber can be reduced, which is beneficial to ensure that the steam acts on the foam plastic material filled in the mold cavity to a greater extent, avoid steam waste, and reduce energy loss.

[0018] (3) The first steam chamber and the second steam chamber can be inflated through the first steam port and the second steam port at the same time, which is beneficial to quickly heating the foam plastic material filled in the mold cavity. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 What is shown is a schematic diagram of the structure of the mold mechanism for the foam plastic molding processing equipment in the embodiment;

[0020] Figure 2 Shown is a cross-sectional view of a mold mechanism for a foam plastic molding processing apparatus in an embodiment.

[0021] In the figure: 1. die; 11. first die wall; 12. second die wall; 13. first mounting plate; 2. punch; 21. third die wall; 22. fourth die wall; 23. second mounting plate; 31. first steam chamber; 32. second steam chamber; 33. mold cavity; 41. first steam port; 42. second steam port; 43. first exhaust port; 44. second exhaust port; 5. feed port; 61. first cooling water port; 62. second cooling water port; 63. first drain port; 64. second drain port; 7. top outlet. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution of the present utility model will be clearly and completely described below in conjunction with the embodiments.

[0023] like Figure 1 and Figure 2 As shown, the mold mechanism for foam plastic molding processing equipment of the embodiment of the utility model comprises:

[0024] The die 1 comprises a first die wall 11, a second die wall 12 and a first mounting plate 13. The second die wall 12 is located inside the first die wall 11. The first die wall 11, the second die wall 12 and the first mounting plate 13 together form a first steam chamber 31.

[0025] The punch 2 includes a third mold wall 21, a fourth mold wall 22 and a second mounting plate 23. The fourth mold wall 22 is located on the inner side of the third mold wall 21. The third mold wall 21, the fourth mold wall 22 and the second mounting plate 23 together form a second steam chamber 32. The second mold wall 12 and the fourth mold wall 22 together form a mold cavity 33. The first mounting plate 13 is used to connect with the second mounting plate 23.

[0026] Specifically, the first mounting plate 13 is fitted with the opposite side of the second mounting plate 23, and the first mounting plate 13 and the second mounting plate 23 are connected by bolts. At the same time, the thickness of the first mold wall 11, the second mold wall 12, the third mold wall 21 and the fourth mold wall 22 is less than 4 mm, which is conducive to reducing the weight of the mold structure of the foam plastic molding machine.

[0027] In this embodiment, the mold structure is set to include a die 1 and a punch 2, the die 1 is set to include a first mold wall 11, a second mold wall 12 and a first mounting plate 13, and the punch 2 is set to include a third mold wall 21, a fourth mold wall 22 and a second mounting plate 23. Compared with the traditional foam plastic molding machine mold structure including a mold frame, a mold core, a sealing plate and other structures, only two structures, the die 1 and the punch 2, need to be prepared, which is conducive to simplifying the manufacturing process; at the same time, compared with the traditional foam plastic molding machine mold structure, which needs to assemble the mold core, the mold frame and the sealing plate in sequence, the die 1 and the punch 2 can be connected by connecting the first mounting plate 13 and the second mounting plate 23, which is conducive to simplifying the assembly process of the foam plastic molding machine mold structure.

[0028] In addition, filling the first steam chamber 31 and the second steam chamber 32 with steam is beneficial for applying the heat in the steam to the foam plastic material filled in the mold cavity 33, which is beneficial for ensuring the effect of the mold structure of the foam plastic molding machine.

[0029] Alternatively, if Figure 1 and Figure 2 As shown, the first mold wall 11 and the second mold wall 12 are both configured as hemispherical structures, and the third mold wall 21 and the fourth mold wall 22 are both configured as hemispherical structures.

[0030] Specifically, the first mold wall 11 , the second mold wall 12 , the third mold wall 21 , and the fourth mold wall 22 are concentrically arranged.

[0031] In this embodiment, the first mold wall 11, the second mold wall 12, the third mold wall 21 and the fourth mold wall 22 are all set to a hemispherical structure. Since the second mold wall 12 is set inside the first mold wall 11, the first steam chamber 31 is a hemispherical structure. Similarly, the fourth mold wall 22 is set inside the third mold wall 21, and the second steam chamber 32 is a hemispherical structure. Therefore, when the first steam chamber 31 and the second steam chamber 32 are hemispherical structures, it can be ensured that the steam in the first steam chamber 31 and the second steam chamber 32 can act on the foam plastic material filled in the mold cavity 33, and the space between the first steam chamber 31 and the second steam chamber 32 can be reduced, which is conducive to ensuring that the steam acts on the foam plastic material filled in the mold cavity 33 to a greater extent, avoiding steam waste and reducing energy loss.

[0032] Alternatively, if Figure 2 As shown, a first steam port 41 is opened at the upper end of the first mold wall 11 , and the first steam port 41 is connected to the first steam chamber 31 . A second steam port 42 is opened at the upper end of the second mold wall 12 , and the second steam port 42 is connected to the second steam chamber 32 .

[0033] In this embodiment, a first steam port 41 is opened at the upper end of the first mold wall 11, and steam is filled into the first steam chamber 31 through the first steam port 41. A second steam port 42 is opened at the upper end of the second mold wall 12, and steam is filled into the second steam chamber 32 through the second steam port 42. That is, the first steam chamber 31 and the second steam chamber 32 can be inflated through the first steam port 41 and the second steam port 42 at the same time, which is beneficial to quickly heating the foam plastic material filled in the mold cavity 33.

[0034] Alternatively, if Figure 2 As shown, a first exhaust port 43 is formed at the upper end of the first mold wall 11 , and the first exhaust port 43 is connected to the first steam chamber 31 . A second exhaust port 44 is formed at the upper end of the second mold wall 12 , and the second exhaust port 44 is connected to the second steam chamber 32 .

[0035] In this embodiment, a first exhaust port 43 is provided on the first mold wall 11 , and a second exhaust port 44 is provided on the second mold wall 12 , which is beneficial for depressurizing the first steam chamber 31 and the second steam chamber 32 .

[0036] Alternatively, if Figure 2 As shown, a feed inlet 5 is opened in the middle of the first mold wall 11 , and the feed inlet 5 is connected to the mold cavity 33 .

[0037] In this embodiment, a feed inlet 5 is provided in the middle of the first mold wall 11 , and EPS or EPP foam plastic materials can be filled into the mold cavity 33 through the feed inlet 5 .

[0038] Alternatively, if Figure 2 As shown, a first cooling water inlet 61 is opened at the lower end of the first mold wall 11 , and the first cooling water inlet 61 is connected to the first steam chamber 31 . A second cooling water inlet 62 is opened at the lower end of the second mold wall 12 , and the second cooling water inlet 62 is connected to the second steam chamber 32 .

[0039] In this embodiment, a first cooling water inlet 61 is provided on the first mold wall 11, and cooling water is injected into the first steam chamber 31 through the first cooling water inlet 61, so that the product in the mold cavity 33 can be cooled. Similarly, a second cooling water inlet 62 is provided on the second mold wall 12, and cooling water is injected into the second steam chamber 32 through the second cooling water inlet 62, so that the product in the mold cavity 33 can also be cooled. Therefore, by providing the first cooling water inlet 61 at the lower end of the first mold wall 11 and the second cooling water inlet 62 at the lower end of the second mold wall 12, cooling water can be injected into the first steam chamber 31 and the second steam chamber 32 at the same time to cool the product in the mold cavity 33, which is conducive to improving the cooling efficiency.

[0040] Alternatively, if Figure 2As shown, a first drain port 63 is formed at the lower end of the first mold wall 11 , and a second drain port 64 is formed at the lower end of the second mold wall 12 .

[0041] In this embodiment, a first drain port 63 is opened at the lower end of the first mold wall 11, and a second drain port 64 is opened at the lower end of the second mold wall 12. On the one hand, it is beneficial for water to flow in the first steam chamber 31 and the second steam chamber 32 to quickly cool down the product in the mold cavity 33.

[0042] Alternatively, if Figure 2 As shown, a top outlet 7 is provided at the lower end of the first mold wall 11 .

[0043] In this embodiment, an ejection outlet 7 is provided at the lower end of the first mold wall 11. After the foam plastic product is formed, the product can be ejected through the ejection outlet 7, which is conducive to removing the product from the mold structure.

[0044] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.

Claims

1. A mold mechanism for foam plastic molding processing equipment, characterized in that: include: A concave mold (1), the concave mold (1) comprising a first mold wall (11), a second mold wall (12) and a first mounting plate (13), the second mold wall (12) being located on the inner side of the first mold wall (11), the first mold wall (11), the second mold wall (12) and the first mounting plate (13) together forming a first steam chamber (31); A punch (2), the punch (2) comprising a third mold wall (21), a fourth mold wall (22) and a second mounting plate (23), the fourth mold wall (22) being located on the inner side of the third mold wall (21), the third mold wall (21), the fourth mold wall (22) and the second mounting plate (23) together form a second steam chamber (32), the second mold wall (12) and the fourth mold wall (22) together form a mold cavity (33), and the first mounting plate (13) is used to connect with the second mounting plate (23).

2. The mold mechanism for foam plastic molding processing equipment according to claim 1, characterized in that: The first mold wall (11) and the second mold wall (12) are both configured as hemispherical structures, and the third mold wall (21) and the fourth mold wall (22) are both configured as hemispherical structures.

3. The mold mechanism for foam plastic molding processing equipment according to claim 1, characterized in that: A first steam port (41) is provided at the upper end of the first mold wall (11), and the first steam port (41) is communicated with the first steam chamber (31); a second steam port (42) is provided at the upper end of the second mold wall (12), and the second steam port (42) is communicated with the second steam chamber (32).

4. The mold mechanism for foam plastic molding processing equipment according to claim 3, characterized in that: A first exhaust port (43) is provided at the upper end of the first mold wall (11), and the first exhaust port (43) is connected to the first steam chamber (31); a second exhaust port (44) is provided at the upper end of the second mold wall (12), and the second exhaust port (44) is connected to the second steam chamber (32).

5. The mold mechanism for foam plastic molding processing equipment according to claim 1, characterized in that: A material inlet (5) is provided in the middle of the first mold wall (11), and the material inlet (5) is communicated with the mold cavity (33).

6. The mold mechanism for foam plastic molding processing equipment according to claim 1, characterized in that: A first cooling water inlet (61) is provided at the lower end of the first mold wall (11), and the first cooling water inlet (61) is connected to the first steam chamber (31). A second cooling water inlet (62) is provided at the lower end of the second mold wall (12), and the second cooling water inlet (62) is connected to the second steam chamber (32).

7. The mold mechanism for foam plastic molding processing equipment according to claim 6, characterized in that: A first drain port (63) is provided at the lower end of the first mold wall (11), and a second drain port (64) is provided at the lower end of the second mold wall (12).

8. The mold mechanism for foam plastic molding processing equipment according to claim 1, characterized in that: A top outlet (7) is provided at the lower end of the first mold wall (11).