Card body collecting device
By designing a card body collection device including a transportation mechanism and a collection mechanism, the problem of card body falling and flipping during the production process is solved, and efficient storage and production efficiency of card body are achieved.
Patent Information
- Application Number
- CN202420242548.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-01-31
AI Technical Summary
During the production process of the card body, the height difference between the container and the output end of the production equipment causes the card body to be easily flipped when it falls, resulting in scrapping and equipment damage.
A card body collection device is designed, including a transport mechanism and a collection mechanism. The transport mechanism is used to transport the card body horizontally, and the collection mechanism is located on the output side of the transport mechanism, including a storage groove, a support plate and an elastic assembly. The support plate reciprocates along the axial direction of the storage groove through the elastic assembly to ensure that the card body does not flip when entering the storage groove.
It effectively avoids the card body flip during the drop, protects the equipment structural parts, improves production efficiency, and adapts to the storage of different numbers of card bodies through the role of elastic components.
Smart Images

Figure CN222647207U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of card body collection, in particular to a card body collection device. Background Art
[0002] During the production process of the card bodies, a container is usually provided at the tail end of the production equipment to collect the unprocessed cards. In order to accommodate more card bodies, the container for collecting the card bodies usually has a higher height, resulting in a large height difference between the container and the output end of the production equipment.
[0003] As a result, when the card body is sent into the slot, it will collide and flip over and stack together due to the high height of the fall. When the operator takes out this part of the card body for reprocessing, it is difficult to ensure that the collected card bodies are placed in the same direction. If the flipped card body is processed for production, it will not only cause the card body to be scrapped, but also damage the operating structure of the processing station of the equipment. Utility Model Content
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a card body collection device, which can ensure that the card body will not turn over during the collection process, thereby achieving efficient storage of the card body and improving production efficiency.
[0005] According to the card body collection device of the embodiment of the utility model, it includes a transport mechanism, which is used to horizontally transport the card body; a collection mechanism, which is located on the output end side of the transport mechanism, and the collection mechanism includes a storage groove, a support plate and an elastic component, the storage groove, the support plate and the elastic component are coaxially arranged, the support plate is inserted into the storage groove, the elastic component is connected to the support plate, the elastic component is connected to the storage groove, and the support plate can be reciprocated along the axial direction of the storage groove through the elastic component.
[0006] The card body collection device according to the embodiment of the utility model has at least the following beneficial effects: the transport mechanism sends the card body forward, the front end of the card body first tilts downward and contacts the support plate, and at the same time, the card body continues to slide forward until it completely enters the card receiving slot, thereby preventing the card body from flipping over during the falling process, so as to protect the equipment-related structural parts and improve production efficiency. At the same time, as the number of card bodies increases, the support plate gradually descends under the action of the elastic component to meet the basic storage capacity of the storage slot.
[0007] According to some embodiments of the utility model, the elastic component includes: a sliding sleeve, which is coaxially arranged with the storage groove and fixedly arranged at the bottom of the storage groove; a sliding rod, which is coaxially arranged with the sliding sleeve, one end of the sliding rod is fixedly connected to the support plate, and the other end is movably inserted into the sliding sleeve; a compression spring, which is sleeved on the sliding rod, one end of the compression spring is fixedly arranged on the support plate, and the other end is fixedly arranged on the sliding sleeve; a gasket, which is arranged at the end of the sliding rod opposite to the support plate, and the gasket is used to limit the maximum height to which the sliding rod can rise.
[0008] According to some embodiments of the utility model, a first bending portion is provided at the input end of the storage slot, one end of the first bending portion is provided on the storage slot, and the other end is bent toward one side of the transportation mechanism, the height of the first bending portion close to one end of the transportation mechanism is higher than the other end of the first bending portion, and the first bending portion is connected to the output end of the transportation mechanism to guide the card body into the storage slot.
[0009] According to some embodiments of the utility model, two second bending portions are symmetrically arranged at the input end of the storage slot in the horizontal direction. The two second bending portions are respectively located on the side walls of the storage slot. The second bending portions are bent toward a side away from the storage slot. The second bending portions are used to prevent the card body from escaping from the storage slot.
[0010] According to some embodiments of the utility model, a clearance groove is provided on the side wall of the storage groove, the clearance groove is provided along the axial direction of the storage groove and extends horizontally to the bottom of the storage groove, and the clearance groove can facilitate the operator to remove the card body.
[0011] According to some embodiments of the present invention, a sensor is provided on the side wall of the storage slot, and the sensor is used to detect the filling status of the storage slot.
[0012] According to some embodiments of the present invention, the width of the receiving slot is slightly greater than the width of the support plate, and the width of the support plate is slightly greater than the width of the card body.
[0013] According to some embodiments of the utility model, the transport mechanism includes a slide rail, which is provided with a limit groove for accommodating the card body to pass through, and two limit bars are symmetrically arranged on both sides of the limit groove. The limit bars extend along the length direction of the slide rail, and the limit bars are used to reduce the friction resistance encountered by the card body during movement.
[0014] According to some embodiments of the utility model, the limiting groove is provided with a transition portion, the transition portion is located at one end of the limiting groove close to the receiving groove, and the cross-sectional area of the transition portion gradually decreases in a direction close to the receiving groove.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0017] Figure 1 This is a structural diagram of a card body collecting device according to an embodiment of the utility model;
[0018] Figure 2 for Figure 1 A top view of the
[0019] Figure 3 for Figure 1 A schematic diagram of the structure of the middle storage slot;
[0020] Figure 4 for Figure 3 Bottom diagram of the middle storage slot;
[0021] Figure 5 for Figure 1 Schematic diagram of the structure of the transport mechanism.
[0022] Reference numerals:
[0023] Transport mechanism 100, slide rail 110, limiting groove 111, limiting strip 112, transition part 113;
[0024] The collecting mechanism 200, the receiving groove 210, the first bending portion 211, the second bending portion 212, the giving groove 213, the sensor 214, the supporting plate 220, the elastic component 230, the sliding sleeve 231, the sliding rod 232, the compression spring 233, and the gasket 234;
[0025] Card body 10. DETAILED DESCRIPTION
[0026] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0027] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a first or second description, it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0029] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0030] refer to Figures 1 to 5 A card body collecting device according to an embodiment of the utility model is described.
[0031] like Figures 1 to 5 As shown, the card body collection device includes a transport mechanism 100, which is used to horizontally transport the card body 10; a collection mechanism 200, which is located on the output end side of the transport mechanism 100, and the collection mechanism 200 includes a receiving groove 210, a support plate 220 and an elastic component 230, the receiving groove 210, the support plate 220 and the elastic component 230 are coaxially arranged, the support plate 220 is inserted into the receiving groove 210, the elastic component 230 is connected to the support plate 220, the elastic component 230 is connected to the receiving groove 210, and the support plate 220 can reciprocate along the axial direction of the receiving groove 210 through the elastic component 230.
[0032] like Figure 1 As shown, the collecting mechanism 200 is located at the front side of the transport mechanism 100 and is connected to the output end of the transport mechanism 100, wherein the storage groove 210 is located at the front side of the transport mechanism 100, and a support plate 220 is coaxially penetrated in the storage groove 210, the support plate 220 is horizontally arranged, and an elastic component 230 is coaxially connected to the lower end surface of the support plate 220, and the elastic component 230 is connected to the bottom of the storage groove 210, and the support plate 220 can move in the storage groove 210 in the up and down directions through the elastic component 230. When there is no card body 10 stored in the storage slot 210, under the action of the elastic component 230, the distance between the support plate 220 and the card body 10 is relatively close, so that the transportation mechanism 100 sends the card body 10 forward, and the front end of the card body 10 first tilts downward and contacts the support plate 220. At the same time, the card body 10 continues to slide forward until it completely enters the card receiving slot, thereby preventing the card body 10 from flipping over during the falling process, so as to protect the equipment-related structural parts and improve production efficiency. At the same time, as the card body 10 increases, the support plate 220 gradually descends under the action of the elastic component 230 to meet the basic storage capacity of the storage slot 210.
[0033] In some specific embodiments of the utility model, the elastic component 230 includes: a sliding sleeve 231, which is coaxially arranged with the storage groove 210 and fixedly arranged at the bottom of the storage groove 210; a sliding rod 232, which is coaxially arranged with the sliding sleeve 231, one end of the sliding rod 232 is fixedly connected with the support plate 220, and the other end is movably inserted into the sliding sleeve 231; a compression spring 233, which is sleeved on the sliding rod 232, one end of the compression spring 233 is fixedly arranged on the support plate 220, and the other end is fixedly arranged on the sliding sleeve 231; a gasket 234, which is arranged at the end of the sliding rod 232 opposite to the support plate 220, and the gasket 234 is used to limit the maximum height of the sliding rod 232.
[0034] like Figure 1 As shown, the sliding sleeve 231 is fixedly arranged at the bottom of the receiving groove 210, the sliding rod 232 is inserted into the sliding sleeve 231, the upper end of the sliding rod 232 is fixedly arranged with the lower end of the support plate 220, and a gasket 234 is fixedly arranged at the lower end. A compression spring 233 is sleeved on the sliding rod 232, and the upper end of the compression spring 233 is fixedly connected with the support plate 220, and the lower end is fixedly connected with the receiving groove 210. Specifically, the horizontal cross-sectional area of the gasket 234 is larger than the horizontal cross-sectional area of the sliding sleeve 231. In this specific embodiment, the gasket 234 is a circular gasket 234, and the sliding sleeve 231 is a columnar structure with a circular ring cross section. The diameter of the gasket 234 is larger than the outer diameter of the sliding sleeve 231. Therefore, when the compression spring 233 pushes the support plate 220 upward, the gasket 234 pushes against the sliding sleeve 231 to limit the maximum height of the sliding rod 232.
[0035] In this specific embodiment, the sliding sleeve 231 is passed through the bottom of the storage groove 210. Specifically, the sliding sleeve 231 extends from the bottom of the storage groove 210 to the upper and lower ends respectively, wherein the length of the downward extending portion is greater than the upward extending portion, so that the connection between the sliding sleeve 231 and the storage groove 210 is more stable.
[0036] In some specific embodiments of the utility model, a first bending portion 211 is provided at the input end of the storage slot 210, one end of the first bending portion 211 is provided on the storage slot 210, and the other end is bent toward one side of the transportation mechanism 100, and the height of the first bending portion 211 close to one end of the transportation mechanism 100 is higher than that of the other end of the first bending portion 211, and the first bending portion 211 is connected to the output end of the transportation mechanism 100 to guide the card body 10 into the storage slot 210.
[0037] In some specific embodiments of the utility model, two second bending portions 212 are symmetrically arranged at the input end of the storage slot 210 in the horizontal direction. The two second bending portions 212 are respectively located on the side walls of the storage slot 210. The second bending portions 212 are bent toward the side away from the storage slot 210. The second bending portions 212 are used to prevent the card body 10 from escaping from the storage slot 210.
[0038] like Figure 2 , Figure 3 and Figure 4 As shown, the input end of the storage groove 210 is located at the rear end of the upper part of the storage groove 210. Specifically, the input end of the storage groove 210 is a rectangular opening, and a first bending portion 211 is arranged on the horizontal bottom edge of the rectangular opening, and second bending portions 212 are symmetrically arranged on the vertical side edges on both sides of the rectangular opening. Specifically, and coaxially arranged with the transport mechanism 100 in the horizontal direction, the first bending portion 211 is horizontally arranged, and its lower end is arranged on the storage slot 210, and its upper end is bent backward and connected with the output end of the transport mechanism 100; the second bending portion 212 is vertically arranged, and its front end is arranged on the storage slot 210, and its rear end is bent outward in the direction away from the storage slot 210. Therefore, when the transport mechanism 100 sends the card body 10 forward, the card body 10 accurately enters the area of the storage slot 210 under the correction of the second bending portion 212, and then contacts the first bending portion 211, and smoothly enters the storage slot 210 under the guidance of the first bending portion 211, so as to ensure that all card bodies 10 can accurately fall into the storage slot 210 to avoid the card body 10 from falling or losing.
[0039] In some specific embodiments of the present invention, a clearance groove 213 is provided on the side wall of the storage groove 210. The clearance groove 213 is arranged along the axial direction of the storage groove 210 and extends horizontally to the bottom of the storage groove 210. The clearance groove 213 can facilitate the operator to remove the card body 10.
[0040] like Figure 1 As shown, the give way groove 213 is arranged on the front end surface of the storage groove 210. The give way groove 213 is arranged in the up and down direction and is located in the middle of the front end surface of the storage groove 210. Specifically, after the give way groove 213 extends downward to the bottom of the storage groove 210, it extends backward along the bottom of the storage groove 210 to form an L-shaped opening. When the operator needs to take out the card body 10 in the storage groove 210, all the card bodies 10 in the storage groove 210 can be taken out as a whole through the give way groove 213.
[0041] In some specific embodiments of the present invention, a sensor 214 is disposed on the side wall of the storage tank 210 , and the sensor 214 is used to detect the filling status of the storage tank 210 .
[0042] like Figure 3As shown, a rectangular opening is provided on the side wall of the storage slot 210, and a sensor 214 is arranged on the rectangular opening. In the process of the card body 10 continuously entering the storage slot 210, the support plate 220 gradually descends under the action of the compression spring 233 until the compression spring 233 is completely compressed. At this time, when the card body 10 enters the storage slot 210 again, since the support plate 220 is already located at the lowest point of the storage slot 210, as the card body 10 increases, its overall height gradually increases. When the card body 10 rises to the set height, the sensor 214 located at the set height can detect that the card body 10 in the storage slot 210 is full. Therefore, the sensor 214 will send a signal to the production equipment, causing the production equipment to enter a suspended production state to indicate to the operator that the storage slot 210 is full.
[0043] In some specific embodiments of the present invention, the width of the storage groove 210 is slightly larger than the width of the support plate 220, and the width of the support plate 220 is slightly larger than the width of the card body 10, so as to avoid the support plate 220 and the card body 10 on the support plate 220 from contacting the inner wall of the storage groove 210 during the lifting process, reduce sliding friction, and thus ensure that the support plate 220 can move smoothly.
[0044] In some specific embodiments of the present utility model, the transport mechanism 100 includes a slide rail 110, on which a limit groove 111 is provided for accommodating the card body 10 to pass through, and two limit bars 112 are symmetrically provided on both sides of the limit groove 111, and the limit bars 112 extend along the length direction of the slide rail 110, and the limit bars 112 are used to reduce the friction resistance encountered by the card body 10 during movement.
[0045] In some specific embodiments of the present invention, the limiting groove 111 is provided with a transition portion 113 , which is located at one end of the limiting groove 111 close to the receiving groove 210 , and the cross-sectional area of the transition portion 113 gradually decreases in a direction close to the receiving groove 210 .
[0046] like Figure 5 As shown, the slide rail 110 is horizontally arranged along the front-to-back direction, and the first bending portion 211 is coaxially arranged with the slide rail 110, wherein the slide rail 110 has a limit groove 111 extending along the front-to-back direction, and two limit bars 112 are symmetrically arranged at the left and right ends of the limit groove 111 along the length direction. When the card body 10 enters the slide rail 110, only the left and right ends of the card body 10 are respectively placed on the limit bars 112, thereby avoiding large-area contact between the card body 10 and the bottom of the limit groove 111, and reducing the friction resistance encountered by the card body 10 during movement.
[0047] Furthermore, a transition portion 113 is provided at the front end of the limit strip 112, and the transition portion 113 is inclined and tilts downward from back to front. When the card body 10 slides to the front end of the limit strip 112, it can tilt downward under the guidance of the transition portion 113 and naturally connect with the first bending portion 211, thereby further optimizing the movement route of the card body 10.
[0048] In some specific embodiments of the present invention, the card body 10 slides out of the limiting groove 111, tilts downward under the guidance of the transition portion 113 and naturally connects with the first bending portion 211, and continues to slide forward under the correction of the second bending portion 212, and finally completely enters the card receiving slot and accurately falls on the support plate 220. As the card body 10 increases, the support plate 220 gradually descends under the action of the compression spring 233. When the card body 10 is stored to the set height, the sensor 214 sends a signal to the production equipment, causing the production equipment to enter a suspended production state to indicate to the operator that the storage slot 210 is full.
[0049] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A card collection device, characterized in that: include: A transport mechanism (100), wherein the transport mechanism (100) is used to horizontally transport the card body (10); A collecting mechanism (200), the collecting mechanism (200) is located at one side of the output end of the transport mechanism (100), the collecting mechanism (200) comprises a receiving groove (210), a support plate (220) and an elastic component (230), the receiving groove (210), the support plate (220) and the elastic component (230) are coaxially arranged, the support plate (220) is inserted into the receiving groove (210), the elastic component (230) is connected to the support plate (220), the elastic component (230) is connected to the receiving groove (210), and the support plate (220) can reciprocate along the axial direction of the receiving groove (210) through the elastic component (230).
2. The card collection device according to claim 1, characterized in that: The elastic component (230) comprises: A sliding sleeve (231), the sliding sleeve (231) being coaxially arranged with the receiving groove (210), and the sliding sleeve (231) being fixedly arranged at the bottom of the receiving groove (210); A sliding rod (232), wherein the sliding rod (232) is coaxially arranged with the sliding sleeve (231), one end of the sliding rod (232) is fixedly connected to the support plate (220), and the other end is movably inserted into the sliding sleeve (231); A compression spring (233), wherein the compression spring (233) is sleeved on the sliding rod (232), one end of the compression spring (233) is fixedly arranged on the support plate (220), and the other end is fixedly arranged on the sliding sleeve (231); A gasket (234) is arranged at an end of the sliding rod (232) opposite to the support plate (220), and the gasket (234) is used to limit the maximum height of the sliding rod (232) when it rises.
3. The card collection device according to claim 2, characterized in that: The input end of the storage slot (210) is provided with a first bending portion (211), one end of the first bending portion (211) is provided on the storage slot (210), and the other end is bent toward one side of the transport mechanism (100), the height of the first bending portion (211) close to one end of the transport mechanism (100) is higher than the other end of the first bending portion (211), and the first bending portion (211) is connected to the output end of the transport mechanism (100) to guide the card body (10) into the storage slot (210).
4. The card collection device according to claim 3, characterized in that: The input end of the receiving slot (210) is symmetrically provided with two second bending portions (212) in the horizontal direction, the two second bending portions (212) are respectively located on the side walls of the receiving slot (210), the second bending portions (212) are bent towards a side away from the receiving slot (210), and the second bending portions (212) are used to prevent the card body (10) from escaping from the receiving slot (210).
5. The card collection device according to claim 1, characterized in that: A clearance groove (213) is provided on the side wall of the receiving groove (210); the clearance groove (213) is arranged along the axial direction of the receiving groove (210) and extends horizontally to the bottom of the receiving groove (210); the clearance groove (213) can facilitate an operator to remove the card body (10).
6. The card collection device according to claim 1, characterized in that: A sensor (214) is provided on the side wall of the storage groove (210), and the sensor (214) is used to detect the filling state of the storage groove (210).
7. The card collection device according to claim 1, characterized in that: The width of the receiving groove (210) is slightly greater than the width of the support plate (220), and the width of the support plate (220) is slightly greater than the width of the card body (10).
8. The card collection device according to claim 1, characterized in that: The transport mechanism (100) comprises a slide rail (110), the slide rail (110) being provided with a limit groove (111) capable of accommodating the card body (10) to pass through, two limit bars (112) being symmetrically provided on both sides of the limit groove (111), the limit bars (112) extending along the length direction of the slide rail (110), and the limit bars (112) being used to reduce the friction resistance encountered by the card body (10) during movement.
9. The card collection device according to claim 8, characterized in that: The limiting groove (111) is provided with a transition portion (113), the transition portion (113) is located at one end of the limiting groove (111) close to the receiving groove (210), and the cross-sectional area of the transition portion (113) gradually decreases in a direction close to the receiving groove (210).