Coating equipment for power tower structural member
By setting up a stirring structure in the solution pool of the plating equipment and achieving linkage cooperation, the problem of uneven plating in the prior art is solved, and the uniform plating effect of structural parts is achieved.
Patent Information
- Application Number
- CN202420585915.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing plating equipment cannot obtain uniform plating of the power tower structural parts, resulting in poor plating effect.
A coating equipment is designed, including a solution tank, a stirring structure, a lifting feed assembly and a linkage assembly. The stirring structure makes the solution fluid by mixing the stirring treatment solution in the solution pool; the linkage component realizes the linkage coordination between the stirring structure and the lifting and feeding component to ensure that the structural parts are evenly soaked during the plating process.
By setting up a stirring structure in the solution pool and achieving linkage coordination, the coating effect of the structural parts can be effectively improved and a uniform coating can be obtained.
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Figure CN222648144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating equipment, in particular to coating equipment used for power tower structural parts. Background Art
[0002] The tower of an overhead transmission line is a supporting structure used to support conductors and lightning conductors, so that the conductors meet the distance requirements from the ground and objects, and can withstand the loads of the conductors, lightning conductors, their own loads, and external loads.
[0003] In order to improve the wear resistance and corrosion resistance of the working surfaces of various components, most of them will use physical or chemical methods to cover the metal surface with a strengthening film layer with different material properties to improve the wear resistance, fatigue resistance, corrosion resistance and self-lubrication properties of the component surface. However, most of the existing coating equipment places the structural parts statically in the solution, and cannot make the structural parts obtain a uniform coating. Therefore, further improvements are needed on this basis. Utility Model Content
[0004] The purpose of the utility model is to provide a coating device for a power tower structure to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A coating device for a power tower structure, the coating device for a power tower structure comprising:
[0007] A solution pool, wherein a fixing frame is fixedly installed at one end of the solution pool away from the ground, and a stirring structure is rotatably installed inside the solution pool, and the stirring structure is used to mix and stir the solution inside the solution pool to make it fluid;
[0008] A lifting and feeding assembly, which is installed in the middle of the fixed frame and slidingly cooperates with the fixed frame, and is used to place the structural parts in the solution inside the solution pool for plating treatment;
[0009] A linkage component is rotatably connected to one end of the outside of the solution pool and is transmission-connected to the stirring structure and the lifting and feeding component, so as to realize the linkage coordination between the stirring structure and the lifting and feeding component.
[0010] As a further solution of the utility model: the stirring structure includes:
[0011] An installation shaft, the installation shaft is rotatably connected to the inside of the solution tank, and one end of the installation shaft located inside the solution tank is fixedly connected to a stirring blade;
[0012] The linkage gear is fixedly connected to one end of the mounting shaft located outside the solution pool, and two adjacent linkage gears are meshed for transmission.
[0013] As another solution of the utility model: the lifting and feeding assembly includes:
[0014] A reciprocating screw rod, wherein the reciprocating screw rod is rotatably connected to the middle part of the fixed frame, and one end of the middle part of the fixed frame away from the reciprocating screw rod is rotatably connected to a rotating shaft, and a convex straight groove is arranged on the outer side of the rotating shaft, and the reciprocating screw rod and the end of the rotating shaft away from the ground are both fixedly connected to a transmission wheel five, and the two transmission wheels five are connected through a transmission member four;
[0015] A mounting plate, wherein the mounting plate is slidably connected to the middle of the fixing frame, one end of the mounting plate is threadedly matched with the reciprocating screw rod, a connecting sleeve is rotatably installed at the middle of the other end of the mounting plate, the connecting sleeve slides along the convex straight groove path, and one end of the connecting sleeve located inside the mounting plate is fixedly connected to a transmission wheel three;
[0016] A connecting rod is rotatably connected to one end of the mounting plate located at the solution pool, a hook is provided at the bottom end of the connecting rod, and a transmission wheel four is fixedly connected to one end of the connecting rod located inside the mounting plate, the transmission wheel three is connected to the transmission wheel four closest thereto through a transmission member two, and two adjacent transmission wheels four are connected through a transmission member three.
[0017] As another solution of the utility model: the linkage assembly includes:
[0018] A transmission shaft, the transmission shaft is rotatably connected to the middle of the fixed frame, one end of the transmission shaft located inside the fixed frame is fixedly connected to a second transmission gear, and one end of the transmission shaft located outside the fixed frame is fixedly connected to a first transmission wheel;
[0019] Transmission gear 1, the transmission gear 1 is fixedly connected to the rotating shaft and located at one end of the transmission wheel 5, and the transmission gear 1 is meshed with the transmission gear 2 for transmission;
[0020] Transmission wheel 2, the transmission wheel 2 is located outside the solution pool and is fixedly connected to one of the mounting shafts, and the transmission wheel 2 is connected to the transmission wheel 1 through a transmission member 1.
[0021] As a further solution of the utility model: a control panel is fixedly installed outside the solution pool, and the output end of the control panel is connected with the input end of the reciprocating screw rod through PLC control.
[0022] Compared with the prior art, the beneficial effects of the utility model are:
[0023] Compared with the prior art, by setting a stirring structure in the solution pool, the solution in the solution pool can be made fluid, and the linkage coordination between the stirring structure and the lifting and feeding assembly is realized through the linkage assembly, which can effectively improve the coating effect of the structural parts and enable them to obtain a uniform coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 The utility model is a schematic structural diagram of a coating device for a power tower structure.
[0025] Figure 2 The utility model is a schematic diagram of the internal structure of a solution pool in a coating device for a power tower structure.
[0026] Figure 3 The utility model is a schematic diagram of the internal structure of the mounting plate in the coating equipment for the power tower structure.
[0027] Figure 4 The utility model is a coating device for power tower structural parts Figure 2 Schematic diagram of the local enlarged structure at point A in the middle.
[0028] Figure 5 The utility model is a coating device for power tower structural parts Figure 2 Schematic diagram of the local enlarged structure at point B in the middle.
[0029] In the figure: 1-solution tank, 2-installation shaft, 3-control panel, 4-fixed frame, 5-installation plate, 6-connecting rod, 7-hook, 8-transmission shaft, 9-transmission wheel one, 10-transmission member one, 11-transmission wheel two, 12-linkage gear, 13-reciprocating screw rod, 14-rotation shaft, 15-convex straight groove, 16-stirring blade, 17-connecting sleeve, 18-transmission wheel three, 19-transmission member two, 20-transmission wheel four, 21-transmission member three, 22-transmission wheel five, 23-transmission member four, 24-transmission gear one, 25-transmission gear two. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figure 1-Figure 5 This embodiment provides a coating device for a power tower structure, and the coating device for a power tower structure includes:
[0032] A solution pool 1, wherein a fixing frame 4 is fixedly installed at one end of the solution pool 1 away from the ground, and a stirring structure is rotatably installed inside the solution pool 1, wherein the stirring structure is used to mix and stir the solution inside the solution pool 1 and make it fluid;
[0033] A lifting and feeding assembly, which is installed in the middle of the fixed frame and slidingly cooperates with the fixed frame, and is used to place the structural parts in the solution inside the solution pool 1 for plating treatment;
[0034] A linkage assembly, which is rotatably connected to one end of the outside of the solution pool 1 and is transmission-connected to the stirring structure and the lifting and feeding assembly, so as to realize the linkage coordination between the stirring structure and the lifting and feeding assembly;
[0035] Compared with the prior art, by setting a stirring structure in the solution pool 1, the solution in the solution pool 1 can be made fluid, and the linkage between the stirring structure and the lifting and feeding assembly is realized through the linkage assembly, which can effectively improve the coating effect of the structural parts and enable them to obtain a uniform coating.
[0036] See also Figure 1-Figure 2 In one embodiment, the stirring structure comprises:
[0037] An installation shaft 2, the installation shaft 2 is rotatably connected to the solution tank 1, and one end of the installation shaft 2 located inside the solution tank 1 is fixedly connected to a stirring blade 16;
[0038] A linkage gear 12, wherein the linkage gear 12 is fixedly connected to one end of the mounting shaft 2 located outside the solution pool 1, and two adjacent linkage gears 12 are meshed and transmitted;
[0039] See also Figure 1-Figure 4 In one embodiment, the lifting and feeding assembly comprises:
[0040] A reciprocating screw rod 13, the reciprocating screw rod 13 is rotatably connected to the middle of the fixed frame 4, one end of the middle of the fixed frame 4 away from the reciprocating screw rod 13 is rotatably connected to a rotating shaft 14, a convex straight groove 15 is provided on the outer side of the rotating shaft 14, and the reciprocating screw rod 13 and the rotating shaft 14 are both fixedly connected to a transmission wheel 5 22 at one end away from the ground, and the two transmission wheels 5 22 are connected through a transmission member 4 23;
[0041] The mounting plate 5 is slidably connected to the middle of the fixing frame 4, one end of the mounting plate 5 is threadedly matched with the reciprocating screw rod 13, and a connecting sleeve 17 is rotatably installed in the middle of the other end of the mounting plate 5, and the connecting sleeve 17 slides along the convex straight groove 15. One end of the connecting sleeve 17 located inside the mounting plate 5 is fixedly connected to a transmission wheel 3 18;
[0042] A connecting rod 6, wherein the connecting rod 6 is rotatably connected to one end of the mounting plate 5 located at the solution pool 1, a hook 7 is provided at the bottom end of the connecting rod 6, and a transmission wheel 4 20 is fixedly connected to one end of the connecting rod 6 located inside the mounting plate 5, and a transmission wheel 3 18 is connected to the transmission wheel 4 20 closest thereto through a transmission member 2 19, and two adjacent transmission wheels 4 20 are connected through a transmission member 3 21;
[0043] The structural part that needs to be plated is hung on the hook 7 at one end of the connecting rod 6, and the reciprocating screw 13 in the middle of the fixing frame 4 is controlled to rotate through the control panel 3. Due to the threaded cooperation between one end of the mounting plate 5 and the reciprocating screw 13, the mounting plate 5 can slide vertically downward along the middle of the fixing frame 4 through the rotation of the reciprocating screw 13. While the mounting plate 5 slides vertically along the middle of the fixing frame 4, the connecting sleeve 17 forms a sliding cooperation with the convex straight groove 15 on the outer side of the rotating shaft 14, so that the connecting sleeve 17 can slide along the path of the convex straight groove 15. As the mounting plate 5 slides vertically downward, the structural part at the hook 7 position can be driven to move together, so that the structural part is immersed in the solution inside the solution pool 1.
[0044] See also Figure 1 and Figure 4 In one embodiment, the linkage component includes:
[0045] A transmission shaft 8, wherein the transmission shaft 8 is rotatably connected to the middle of the fixed frame 4, one end of the transmission shaft 8 located inside the fixed frame 4 is fixedly connected to a transmission gear 25, and one end of the transmission shaft 8 located outside the fixed frame 4 is fixedly connected to a transmission wheel 1 9;
[0046] Transmission gear 1 24, the transmission gear 1 24 is fixedly connected to the rotating shaft 14 and located at one end of the transmission wheel 5 22, and the transmission gear 1 24 is meshed with the transmission gear 2 25 for transmission;
[0047] The second transmission wheel 11 is located outside the solution pool 1 and is fixedly connected to one of the mounting shafts 2. The second transmission wheel 11 is connected to the first transmission wheel 9 through a transmission member 10.
[0048] See also Figure 1 A control panel 3 is fixedly installed outside the solution pool 1, and the output end of the control panel 3 is connected to the input end of the reciprocating screw rod 13 through PLC control;
[0049] As the reciprocating screw 13 rotates, the transmission wheel 5 22 at one end of the reciprocating screw 13 also rotates accordingly. Since the two transmission wheels 5 22 are connected by the transmission member 4 23, the rotating shaft 14 can be further driven to rotate. The rotating shaft 14 then drives the connecting sleeve 17 to rotate, and the connecting sleeve 17 then drives the transmission wheel 3 18 to rotate. Since the transmission wheel 3 18 is connected to the transmission wheel 4 20 closest to it by the transmission member 2 19, the connecting rod 6 can be driven to rotate. Since the two adjacent transmission wheels 4 20 are connected by the transmission member 3 21, multiple connecting rods 6 can be driven to rotate at the same time. The connecting rod 6 then drives the structural parts at the position of the hook 7 to rotate accordingly, so that the structural parts can be evenly distributed in the solution pool. 1 is evenly immersed, and as the rotating shaft 14 drives the transmission wheel five 22 to rotate, the transmission gear one 24 also rotates accordingly. Due to the meshing transmission between the transmission gear one 24 and the transmission gear two 25, the transmission shaft 8 can be further driven to rotate, and the transmission shaft 8 then drives the transmission wheel one 9 to rotate. Since the transmission wheel one 9 and the transmission wheel two 11 are connected through the transmission member one 10, one of the installation shafts 2 can be driven to rotate, and the installation shaft 2 then drives the stirring blade 16 to rotate. The meshing transmission between the two adjacent linkage gears 12 at one end of the installation shaft 2 can drive multiple installation shafts 2 to rotate at the same time, and then drive the stirring blade 16 to rotate, so that the structural parts can obtain a uniform coating during the immersion in the solution pool 1.
[0050] The working principle of the utility model is:
[0051] In this embodiment, the structural part to be plated is hung at the hook 7 at one end of the connecting rod 6, and the reciprocating screw 13 in the middle of the fixing frame 4 is controlled to rotate by the control panel 3. Since one end of the mounting plate 5 is threadedly matched with the reciprocating screw 13, the mounting plate 5 can slide vertically downward along the middle of the fixing frame 4 through the rotation of the reciprocating screw 13. While the mounting plate 5 slides vertically along the middle of the fixing frame 4, the connecting sleeve 17 and the convex straight groove 15 on the outer side of the rotating shaft 14 form a sliding fit, which can make the connecting sleeve 1 7 slides along the convex straight groove 15, and as the mounting plate 5 slides vertically downward, it can drive the structural member at the position of the hook 7 to move together, so that the structural member is immersed in the solution inside the solution pool 1. As the reciprocating screw rod 13 rotates, the transmission wheel 5 22 at one end of the reciprocating screw rod 13 also rotates accordingly. Since the two transmission wheels 5 22 are connected by the transmission member 4 23, they can further drive the rotation shaft 14 to rotate, and the rotation shaft 14 further drives the connecting sleeve 17 to rotate, and the connecting sleeve 17 further drives the transmission wheel 3 18 to rotate. The third 18 is connected to the transmission wheel four 20 closest to it through the transmission member two 19, which can drive the connecting rod 6 to rotate. Since the two adjacent transmission wheels four 20 are connected through the transmission member three 21, multiple connecting rods 6 can be driven to rotate at the same time, and the connecting rod 6 then drives the structural parts at the hook 7 position to rotate, so that the structural parts can be evenly immersed in the solution pool 1. As the rotating shaft 14 drives the transmission wheel five 22 to rotate, the transmission gear one 24 also rotates. Due to the meshing transmission between the transmission gear one 24 and the transmission gear two 25, the transmission shaft 8 can be further driven to rotate, and the transmission shaft 8 then drives the transmission wheel one 9 to rotate. Since the transmission wheel one 9 and the transmission wheel two 11 are connected through the transmission member one 10, one of the installation shafts 2 can be driven to rotate, and the installation shaft 2 then drives the stirring blade 16 to rotate. The meshing transmission between the two adjacent linkage gears 12 at one end of the installation shaft 2 can drive multiple installation shafts 2 to rotate at the same time, and then drive the stirring blade 16 to rotate, so that the structural parts can obtain a uniform coating during the immersion in the solution pool 1.
[0052] Of course, it is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, but also includes the same or similar structures that can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numerals in the claims should not be regarded as limiting the claims involved.
[0053] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
[0054] The techniques, shapes, and structural parts not described in detail in the present invention are all well-known techniques.
Claims
1. A coating device for power tower structural parts, characterized in that: The coating equipment for power tower structural parts includes: A solution pool, wherein a fixing frame is fixedly installed at one end of the solution pool away from the ground, and a stirring structure is rotatably installed inside the solution pool, and the stirring structure is used to mix and stir the solution inside the solution pool to make it fluid; A lifting and feeding assembly, which is installed in the middle of the fixed frame and slidingly cooperates with the fixed frame, and is used to place the structural parts in the solution inside the solution pool for plating treatment; A linkage component is rotatably connected to one end of the outside of the solution pool and is transmission-connected to the stirring structure and the lifting and feeding component, so as to realize the linkage coordination between the stirring structure and the lifting and feeding component.
2. The coating equipment for power tower structural parts according to claim 1, characterized in that: The stirring structure comprises: An installation shaft, the installation shaft is rotatably connected to the inside of the solution tank, and one end of the installation shaft located inside the solution tank is fixedly connected to a stirring blade; The linkage gear is fixedly connected to one end of the mounting shaft located outside the solution pool, and two adjacent linkage gears are meshed for transmission.
3. The coating equipment for power tower structural parts according to claim 2, characterized in that: The lifting and feeding assembly comprises: A reciprocating screw rod, wherein the reciprocating screw rod is rotatably connected to the middle part of the fixed frame, and one end of the middle part of the fixed frame away from the reciprocating screw rod is rotatably connected to a rotating shaft, and a convex straight groove is arranged on the outer side of the rotating shaft, and the reciprocating screw rod and the end of the rotating shaft away from the ground are both fixedly connected to a transmission wheel five, and the two transmission wheels five are connected through a transmission member four; A mounting plate, wherein the mounting plate is slidably connected to the middle of the fixing frame, one end of the mounting plate is threadedly matched with the reciprocating screw rod, a connecting sleeve is rotatably installed at the middle of the other end of the mounting plate, the connecting sleeve slides along the convex straight groove path, and one end of the connecting sleeve located inside the mounting plate is fixedly connected to a transmission wheel three; A connecting rod is rotatably connected to one end of the mounting plate located at the solution pool, a hook is provided at the bottom end of the connecting rod, and a transmission wheel four is fixedly connected to one end of the connecting rod located inside the mounting plate, the transmission wheel three is connected to the transmission wheel four closest thereto through a transmission member two, and two adjacent transmission wheels four are connected through a transmission member three.
4. The coating equipment for power tower structural parts according to claim 3 is characterized in that: The linkage components include: A transmission shaft, the transmission shaft is rotatably connected to the middle of the fixed frame, one end of the transmission shaft located inside the fixed frame is fixedly connected to a second transmission gear, and one end of the transmission shaft located outside the fixed frame is fixedly connected to a first transmission wheel; Transmission gear 1, the transmission gear 1 is fixedly connected to the rotating shaft and located at one end of the transmission wheel 5, and the transmission gear 1 is meshed with the transmission gear 2 for transmission; Transmission wheel 2, the transmission wheel 2 is located outside the solution pool and is fixedly connected to one of the mounting shafts, and the transmission wheel 2 is connected to the transmission wheel 1 through a transmission member 1.
5. The coating equipment for power tower structural parts according to claim 3 or 4, characterized in that: A control panel is fixedly installed outside the solution pool, and the output end of the control panel is connected to the input end of the reciprocating screw rod through PLC control.