Casting with high anti-deformation capability
By setting up horizontal and longitudinal anti-deformation mechanisms in the valve castings, the problem of insufficient anti-deformation capability of the existing valve body is solved, and stable use is achieved in special environments.
Patent Information
- Application Number
- CN202421402056.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The valve bodies of existing valves are mostly cast and molded in one piece, with poor anti-deformation ability. When working in special environments, it is easy to deform, which affects the normal use of the valve.
The casting design is adopted that includes a transverse deformation-proof mechanism and a longitudinal deformation-proof mechanism. The transverse deformation-proof mechanism is placed in the casting and casting molding, and the longitudinal deformation-proof mechanism is placed on the outer wall of the casting and welded to mold the casting.
By setting up a horizontal and vertical anti-deformation mechanism, the castings can be prevented in the horizontal and vertical directions, avoid deformation under special environments, and ensure the normal use of the valve.
Smart Images
Figure CN222650657U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of valve bodies, in particular to a casting with strong anti-deformation capability. Background Art
[0002] Valves can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. Valves are control components in pipeline fluid delivery systems. They are used to change the cross-section of the passage and the flow direction of the medium. They have functions such as diversion, cut-off, throttling, non-return, diversion or overflow pressure relief. The nominal diameter of valves ranges from extremely small instrument valves to industrial pipeline valves with a diameter of 10m. Valves can be used to control the flow of various types of fluids such as water, steam, oil, gas, mud, various corrosive media, liquid metal and radioactive fluids.
[0003] The valve bodies of existing valves are mostly integrally cast and have poor anti-deformation capabilities. When working in special environments, they are easily deformed, which affects the normal use of the valve. Utility Model Content
[0004] The technical problem to be solved by the utility model is that the valve bodies of existing valves are mostly integrally cast and have poor anti-deformation capability. When working in special environments, they are easily deformed, thus affecting the normal use of the valve.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a casting with strong anti-deformation ability, including a casting, on which an anti-deformation mechanism is provided, and the anti-deformation mechanism includes a transverse anti-deformation mechanism and a longitudinal anti-deformation mechanism, the transverse anti-deformation mechanism is placed in the casting, and the transverse anti-deformation mechanism and the casting are integrally cast, and the longitudinal anti-deformation mechanism is placed on the outer wall of the casting, and the longitudinal anti-deformation mechanism and the casting are welded.
[0006] Through the above technical solution, the lateral anti-deformation mechanism and the longitudinal anti-deformation mechanism are set up to increase the anti-deformation ability of the casting in the lateral and longitudinal directions, avoid deformation that easily occurs when working in special environments, and ensure the normal use of the valve.
[0007] The utility model is further configured as follows: the lateral anti-deformation mechanism includes a reinforcement ring, a reinforcement plate, a connecting rod and a reinforcement rod, the number of the reinforcement rings is five, and reinforcement rods are arranged at equal angles between the five reinforcement rings, the reinforcement rings are in the shape of a circular ring, and reinforcement plates are arranged between adjacent reinforcement rings and reinforcement rods, the reinforcement plates are fixedly connected to the reinforcement rings and the reinforcement rods through the connecting rods, and the cross-sections of the reinforcement rings and the reinforcement rods are both triangular.
[0008] Through the above technical solution, the reinforcement rings and reinforcement rods can be used to increase the anti-deformation capability of the casting, and by arranging reinforcement plates between adjacent reinforcement rings and reinforcement rods, the anti-deformation capability of the casting can be further increased.
[0009] The utility model is further configured as follows: the longitudinal anti-deformation mechanism includes a mounting plate, a gear rod, a baffle and a baffle block. The mounting plates are in two pieces and are respectively placed at both ends of the casting. A gear rod is provided at equal angles between the two mounting plates, and baffles are provided at equal distances on the gear rod. The side wall of the casting is provided with a baffle block at a position corresponding to the baffle. The cross-section of the baffle block is triangular, and a mounting groove is provided on the baffle block at a position corresponding to the baffle. The baffle is placed in the mounting groove. Reinforcement blocks are provided at equal angles at both ends of the outer wall of the casting. The reinforcement blocks are welded to the mounting plates and the casting. The cross-section of the reinforcement block is triangular, and the reinforcement block is hollowed out.
[0010] Through the above technical solution, the stop block can be used to limit the position of the baffle, the baffle and the baffle rod can be used to increase the anti-deformation ability of the casting, and the reinforcing block can be used to support the mounting plate.
[0011] The beneficial effects of the utility model are as follows:
[0012] 1. The transverse anti-deformation mechanism and the longitudinal anti-deformation mechanism can be used to increase the anti-deformation ability of the casting in the transverse and longitudinal directions, avoid deformation when working in special environments, and ensure the normal use of the valve;
[0013] 2. Reinforcement rings and reinforcement rods can be used to increase the anti-deformation ability of the casting. By arranging reinforcement plates between adjacent reinforcement rings and reinforcement rods, the anti-deformation ability of the casting can be further increased. The position of the baffle can be limited by the block, and the baffle and the baffle rod can be used to increase the anti-deformation ability of the casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a structural diagram of the lateral anti-deformation mechanism of the utility model;
[0016] Figure 3 This is a cross-sectional view of the reinforcing ring of the utility model;
[0017] Figure 4 This is a cross-sectional view of the reinforcement block of the utility model.
[0018] In the figure: 1. casting; 2. transverse anti-deformation mechanism; 21. reinforcement ring; 22. reinforcement plate; 23. connecting rod; 24. reinforcement rod; 3. longitudinal anti-deformation mechanism; 31. mounting plate; 32. stop rod; 33. baffle; 34. block; 5. reinforcement block. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0020] See also Figure 1 and Figure 2 A casting with strong anti-deformation ability includes a casting 1, and an anti-deformation mechanism is provided on the casting 1. The anti-deformation mechanism includes a transverse anti-deformation mechanism 2 and a longitudinal anti-deformation mechanism 3. The transverse anti-deformation mechanism 2 is arranged in the casting 1, and the transverse anti-deformation mechanism 2 and the casting 1 are integrally cast and formed. The longitudinal anti-deformation mechanism 3 is arranged on the outer wall of the casting 1, and the longitudinal anti-deformation mechanism 3 and the casting 1 are welded and formed. The transverse anti-deformation mechanism 2 and the longitudinal anti-deformation mechanism 3 can be used to increase the anti-deformation ability of the casting 1 in the transverse and longitudinal directions, avoid deformation when working in a special environment, and ensure the normal use of the valve.
[0021] like Figure 2 and Figure 3 As shown, the lateral anti-deformation mechanism 2 includes a reinforcement ring 21, a reinforcement plate 22, a connecting rod 23 and a reinforcement rod 24. There are five reinforcement rings 21, and reinforcement rods 24 are arranged at equal angles between the five reinforcement rings 21. The reinforcement ring 21 is annular, and a reinforcement plate 22 is arranged between adjacent reinforcement rings 21 and reinforcement rods 24. The reinforcement plate 22 is fixedly connected to the reinforcement ring 21 and the reinforcement rod 24 through the connecting rod 23. The reinforcement ring 21 and the reinforcement rod 24 can be used to increase the anti-deformation ability of the casting 1. By arranging the reinforcement plate 22 between the adjacent reinforcement rings 21 and the reinforcement rod 24, it can be used to further increase the anti-deformation ability of the casting 1. The cross-sections of the reinforcement ring 21 and the reinforcement rod 24 are both triangular, and the stability of the triangle can be used to further increase the anti-deformation ability of the casting.
[0022] like Figure 1 and Figure 4As shown, the longitudinal anti-deformation mechanism 3 includes a mounting plate 31, a stop rod 32, a baffle 33 and a stop block 34. The mounting plates 31 are divided into two pieces and are respectively placed at both ends of the casting 1. The stop rod 32 is arranged at equal angles between the two mounting plates 31, and the baffles 33 are arranged at equal distances on the stop rod 32. The side wall of the casting 1 is provided with a stop block 34 at a position corresponding to the baffle 33. The cross-section of the stop block 34 is triangular. A mounting groove is provided on the stop block 34 at a position corresponding to the baffle 33. The baffle 33 is placed in the mounting groove. The stop block 34 can be used to limit the position of the baffle 33. The baffle 33 and the stop rod 32 can be used to increase the anti-deformation ability of the casting 1. Reinforcement blocks 5 are arranged at equal angles at both ends of the outer wall of the casting 1. The reinforcement blocks 5 are welded to the mounting plates 31 and the casting 1. The cross-section of the reinforcement block 5 is triangular. The reinforcement block 5 is hollowed out. The reinforcement block 5 can be used to support the mounting plate. The overall mass can be reduced by hollowing out the reinforcement block 5.
[0023] When the utility model is in use, the reinforcing ring 21 and the reinforcing rod 24 can be used to increase the anti-deformation ability of the casting 1. By arranging a reinforcing plate 22 between adjacent reinforcing rings 21 and reinforcing rods 24, the anti-deformation ability of the casting 1 can be further increased. The cross-sections of the reinforcing ring 21 and the reinforcing rod 24 are both triangular. The stability of the triangle can be used to further increase the anti-deformation ability of the casting. The stop block 34 can be used to limit the position of the baffle 33. The baffle 33 and the baffle rod 32 can be used to increase the anti-deformation ability of the casting 1. Reinforcing blocks 5 are provided at equal angles at both ends of the outer wall of the casting 1, so as to increase the anti-deformation ability of the casting 1 in the horizontal and vertical directions, avoid deformation when working in special environments, and ensure the normal use of the valve. The reinforcing block 5 can be used to support the mounting plate, and the overall mass can be reduced by hollowing out the reinforcing block 5.
[0024] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A casting with strong anti-deformation capability, comprising a casting (1), characterized in that; The casting (1) is provided with an anti-deformation mechanism, the anti-deformation mechanism comprising a transverse anti-deformation mechanism (2) and a longitudinal anti-deformation mechanism (3), the transverse anti-deformation mechanism (2) is disposed in the casting (1), the transverse anti-deformation mechanism (2) and the casting (1) are integrally cast, and the longitudinal anti-deformation mechanism (3) is disposed on an outer side wall of the casting (1), the longitudinal anti-deformation mechanism (3) and the casting (1) are welded.
2. The casting with strong anti-deformation ability according to claim 1, characterized in that: The transverse anti-deformation mechanism (2) comprises a reinforcement ring (21), a reinforcement plate (22), a connecting rod (23) and a reinforcement rod (24); the reinforcement rings (21) are five in number, and reinforcement rods (24) are arranged at equal angles between the five reinforcement rings (21); the reinforcement rings (21) are annular in shape, and reinforcement plates (22) are arranged between adjacent reinforcement rings (21) and reinforcement rods (24); the reinforcement plates (22) are fixedly connected to the reinforcement rings (21) and the reinforcement rods (24) via the connecting rod (23).
3. The casting with strong anti-deformation ability according to claim 2, characterized in that: The cross-sections of the reinforcement ring (21) and the reinforcement rod (24) are both triangular.
4. The casting with strong anti-deformation ability according to claim 1, characterized in that: The longitudinal anti-deformation mechanism (3) comprises a mounting plate (31), a stopper rod (32), a baffle plate (33) and a baffle block (34); the mounting plates (31) are two and are respectively placed at two ends of the casting (1); a stopper rod (32) is arranged at an equal angle between the two mounting plates (31); baffle plates (33) are arranged at equal distances on the stopper rod (32); and the baffle blocks (34) are arranged at positions corresponding to the baffle plates (33) on the side walls of the casting (1).
5. The casting with strong anti-deformation ability according to claim 4, characterized in that: The cross section of the stopper (34) is triangular, and a mounting groove is provided at a position on the stopper (34) corresponding to the baffle plate (33), and the baffle plate (33) is placed in the mounting groove.
6. The casting with strong anti-deformation ability according to claim 1, characterized in that: Reinforcement blocks (5) are provided at equal angles at both ends of the outer side wall of the casting (1), and the reinforcement blocks (5) are welded to the mounting plate (31) and the casting (1).
7. The casting with strong anti-deformation ability according to claim 6, characterized in that: The cross section of the reinforcement block (5) is triangular, and the reinforcement block (5) is hollowed out.