Quick-release flange cover

By designing a quick-removal flange cover, using a split-combined housing and spring buckle connection, the existing flange cover is solved, and the problem of cumbersome installation and disassembly and high cost is achieved, and the rapid disassembly and assembly and replacement is achieved, which is suitable for efficient pipeline laying needs in the semiconductor industry.

CN222650788UActive Publication Date: 2025-03-21SHANGHAI YAHENG HANYANG SEMICON TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421554141.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-03-21
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The installation and disassembly of existing flange covers is complicated and expensive, making it difficult to meet the efficient demand of the semiconductor industry for pipeline laying and connecting.

Method used

A quick-removal flange cover is designed, using two separate housings and spring buckles that can be connected with upper and lower parts, simplifying the installation and disassembly process, and reducing production costs through the PVC plate bending forming process.

Benefits of technology

It realizes rapid disassembly and assembly and replacement of flange covers, improves the efficiency of pipeline laying, reduces the cost of the device, and is suitable for high-demand environments in the semiconductor industry.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222650788U_ABST
    Figure CN222650788U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of installation and protection devices of pipelines in the chemical industry, and discloses a quick-release flange cover which comprises a flange outer cover, the flange outer cover comprises an upper cover shell and a lower cover shell, the upper cover shell and the lower cover shell are connected in a clamped mode through two spring hasps, one side of the flange outer cover is provided with an outer sleeve tooth connector in a clamped mode, and the other side of the flange outer cover is provided with an inner sleeve tooth connector in a clamped mode. A first flange is arranged on the other side of the flange outer cover in a clamped mode. A second flange is connected to one side of the first flange through a plurality of connecting bolts, tail end connectors are formed in the midpoints of one sides of the upper cover shell and the lower cover shell, and a flange adapter is embedded into the flange outer cover. According to the flange cover, the problems that an existing flange cover is tedious to mount and dismount and high in price are solved, the pipeline laying and mounting efficiency is improved, and the cost of the flange cover is saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of installation and protection devices for pipelines in the chemical industry, in particular to a quick-release flange cover. Background Art

[0002] In the international market, many well-known companies are committed to the research and development of piping technology inside chemical supply equipment in the semiconductor industry. These companies have advanced production processes, high-quality materials and strict quality control systems to meet the high requirements and rapid development of the semiconductor industry.

[0003] In China, the semiconductor industry has also developed rapidly in recent years, which has promoted the research and development of internal piping technology for chemical supply equipment. Some domestic companies have begun to get involved in this field and have achieved certain results. However, compared with leading international companies, domestic companies still have a certain gap in technology, materials and equipment. In order to narrow this gap, the government and enterprises have increased their investment in the research and development of semiconductor industry-related technologies, striving to achieve independent innovation and localization.

[0004] With the advancement of semiconductor process technology and the improvement of the industry's development level, the requirements for pipeline laying and connection level in semiconductor factories are getting higher and higher. When laying pipelines in factories, many connections between pipelines need to be connected by flanges, and the pipelines for transporting chemicals need to be covered with outer sleeves for protection. Flange covers are needed at these connections. When laying pipelines, it is found that the existing flange covers on the market have the disadvantages of cumbersome installation and disassembly and high prices.

[0005] Therefore, the utility model provides a quick-release flange cover to solve the problems raised in the above background technology. Utility Model Content

[0006] The purpose of the utility model is to solve the shortcomings of the prior art, and the proposed quick-release flange cover solves the problems of cumbersome installation and disassembly and high price of the existing flange cover, improves the efficiency of pipeline laying and installation, and saves the cost of the flange cover device.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A quick-release flange cover, comprising a flange cover, the flange cover comprising an upper cover shell and a lower cover shell, the upper cover shell and the lower cover shell being connected by two spring buckles, one side of the flange cover being connected by an outer sleeve thread joint, and the other side of the flange cover being connected by a No. 1 flange;

[0009] One side of the No. 1 flange is connected to the No. 2 flange via a plurality of connecting bolts, an end interface is provided at the midpoint of one side of the upper cover shell and the lower cover shell, and a flange adapter is embedded in the flange outer cover;

[0010] Through the above technical solution, the flange cover is designed to be two separable and assembled cover shells, and the installation, disassembly and use of multiple components can be quickly completed by using the separable and assembled cover shells.

[0011] Furthermore, the upper cover shell and the lower cover shell are both provided with inner cavities, and the flange adapter is embedded in the inner cavities;

[0012] Through the above technical solution, the flange adapter is wrapped and protected.

[0013] Further, one end of the flange adapter is connected to the outer sleeve thread joint, and the other end of the flange adapter is connected to the second flange;

[0014] Through the above technical solution, the flange adapter, the outer sleeve thread joint and the flange can be connected so that the two ends can be connected for use.

[0015] Furthermore, a connecting pipe is fixedly provided at the midpoint of one side of the No. 1 flange;

[0016] Through the above technical solution, the setting of the connecting pipe can provide a connection point for the subsequent connection of the pipeline, thereby facilitating the positioning and installation operation of the pipeline.

[0017] Furthermore, an outer sleeve is clamped and provided at one end of the outer sleeve thread joint away from the outer sleeve thread joint, and an inner tube is embedded in the outer sleeve;

[0018] Through the above technical solution, the outer tube can be quickly installed and the inner tube can be protected.

[0019] Furthermore, the upper cover shell and the lower cover shell are both made of PVC sheet;

[0020] Through the above technical solution, according to the characteristics of PVC material, PVC sheet bending and forming technology can be adopted for processing and manufacturing.

[0021] Further, the two spring buckles include hooks and spring buckles, and the two hooks and spring buckles are respectively arranged at the midpoints of the front and rear ends of the upper cover shell and the lower cover shell;

[0022] The above technical solution is conducive to quickly completing the connection and combination of the upper cover shell and the lower cover shell, and is convenient for disassembly and assembly, has a simple structure, and is convenient and quick to use.

[0023] The utility model has the following beneficial effects:

[0024] 1. Compared with the existing flange cover, which is connected by thread and at least 4 screws, the quick-release flange cover proposed in the present invention is connected by spring buckle, which is convenient for quick disassembly and assembly;

[0025] Compared with the existing integrated flange cover, when the flange cover is partially damaged or the accessories are damaged, the damaged part cannot be replaced, resulting in the scrapping of the entire device. All accessories of the flange cover proposed in this application can be quickly replaced, and the versatility is strong;

[0026] Compared with the existing flange cover using a mold forming process, the flange cover of the present application uses a PVC sheet bending forming process using PVC material, which does not require mold making and has lower costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the shaft side structure of the utility model;

[0028] Figure 2 It is a partial structural schematic diagram of the utility model;

[0029] Figure 3 It is another schematic diagram of the expanded structure of the utility model.

[0030] Legend:

[0031] 1. Upper cover; 2. Flange No. 1; 3. Connecting pipe; 4. Lower cover; 5. Spring buckle; 6. Outer sleeve thread joint; 7. Outer sleeve; 8. Inner cavity; 9. End interface; 10. Connecting bolt; 11. Flange No. 2; 12. Flange adapter; 13. Inner pipe; 14. Flange cover. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Example

[0034] Reference Figure 1-3 The utility model provides an embodiment: a quick-release flange cover, including a flange outer cover 14, the flange outer cover 14 includes an upper cover shell 1 and a lower cover shell 4, the upper cover shell 1 and the lower cover shell 4 are connected by two spring buckles 5, one side of the flange outer cover 14 is connected with an outer sleeve thread joint 6, and the other side of the flange outer cover 14 is connected with a No. 1 flange 2;

[0035] One side of the No. 1 flange 2 is connected to the No. 2 flange 11 through a plurality of connecting bolts 10 , an end interface 9 is provided at the midpoint of one side of the upper cover shell 1 and the lower cover shell 4 , and a flange adapter 12 is embedded in the flange outer cover 14 .

[0036] Specifically, according to the above-mentioned embodiment, since the inner cavity 8 is provided inside the upper cover shell 1 and the lower cover shell 4, and the flange adapter 12 is embedded in the inner cavity 8, it can be known that when it is necessary to disassemble and replace the damaged parts installed on the flange outer cover 14, it is only necessary to disengage the spring buckle 5 from the clamping state, that is, the two spring buckles 5 include a hook and a spring buckle, and the two hooks and the spring buckle are respectively arranged at the midpoint of the front and rear ends of the upper cover shell 1 and the lower cover shell 4. It can be known that the upper cover shell 1 and the lower cover shell 4 can be separated after the hook and the spring buckle are separated, so that the flange adapter 12 arranged inside, the outer sleeve tooth joint 6 clamped at both ends, and the connected and installed flange can be quickly disassembled and replaced, which solves the disadvantage that the damaged parts of the traditional one-piece flange cover cannot be disassembled separately and need to be replaced as a whole;

[0037] Specifically, according to the above implementation, one end of the flange adapter 12 is connected to the outer sleeve thread joint 6, and the other end of the flange adapter 12 is connected to the No. 2 flange 11. It can be seen that the flange adapter 12 and the No. 2 flange 11 can be disassembled and replaced, and the No. 2 flange 11 and the No. 1 flange 2 can also be disassembled and replaced separately, that is, all accessories can be quickly replaced, and the versatility is stronger.

[0038] Specifically, according to the above embodiment, a connecting pipe 3 is fixedly provided at the midpoint of one side of the No. 1 flange 2, an outer sleeve 7 is clamped on one end of the outer sleeve thread joint 6 away from the outer sleeve thread joint 6, and an inner tube 13 is embedded inside the outer sleeve 7. It can be seen that when the No. 1 flange 2 is disassembled, the connecting pipe 3 is also disassembled together, and the outer sleeve thread joint 6 has the characteristic of being removable from the flange cover 14, so it can be quickly replaced and used according to the model of the outer sleeve 7.

[0039] Specifically, according to the above embodiment, the upper cover shell 1 and the lower cover shell 4 are both made of PVC sheets, that is, according to the characteristics of the PVC sheets themselves, the bending coefficient of the sheets is obtained through repeated tests, and the relevant bending process parameters of the PVC sheets are designed according to the bending coefficient, and the relevant drawings are designed, the sheets are engraved, and the bending and welding are carried out.

[0040] Working principle: When using the flange cover, select outer sleeve thread joints 6 of different calibers according to the specifications and models of the outer sleeve 7, and then clamp it on one side of the lower cover shell 4 and connect it with the outer sleeve 7. Then connect the flange adapter 12 in the inner cavity 8 of the lower cover shell 4 to the other end of the outer sleeve thread joint 6, and then combine the flange composed of the No. 1 flange 2 and the No. 2 flange 11 with the other end of the flange adapter 12, and then use the spring buckle 5 to complete the clamping combination of the upper cover shell 1 and the lower cover shell 4.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A quick-release flange cover, comprising a flange cover (14), characterized in that: The flange outer cover (14) comprises an upper cover shell (1) and a lower cover shell (4), the upper cover shell (1) and the lower cover shell (4) are connected by two spring buckles (5), one side of the flange outer cover (14) is connected by an outer sleeve thread joint (6), and the other side of the flange outer cover (14) is connected by a No. 1 flange (2); One side of the first flange (2) is connected to the second flange (11) via a plurality of connecting bolts (10); an end interface (9) is provided at the midpoint of one side of the upper cover shell (1) and the lower cover shell (4); and a flange adapter (12) is embedded inside the flange outer cover (14).

2. The quick-release flange cover according to claim 1, characterized in that: An inner cavity (8) is provided inside the upper cover shell (1) and the lower cover shell (4), and the flange adapter (12) is embedded in the inner cavity (8).

3. The quick-release flange cover according to claim 1, characterized in that: One end of the flange adapter (12) is connected to the outer sleeve thread joint (6), and the other end of the flange adapter (12) is connected to the No. 2 flange (11).

4. The quick-release flange cover according to claim 1, characterized in that: A connecting pipe (3) is fixedly arranged at the midpoint of one side of the No. 1 flange (2).

5. The quick-release flange cover according to claim 3, characterized in that: An outer sleeve (7) is clamped and arranged at one end of the outer sleeve thread joint (6) away from the outer sleeve thread joint (6), and an inner tube (13) is embedded in the outer sleeve (7).

6. The quick-release flange cover according to claim 1, characterized in that: The upper cover shell (1) and the lower cover shell (4) are both made of PVC sheet materials.

7. The quick-release flange cover according to claim 1, characterized in that: The two spring buckles (5) comprise a hook and a spring buckle, and the two hooks and the spring buckle are respectively arranged at the midpoints of the front and rear ends of the upper cover shell (1) and the lower cover shell (4).