Rapid charging device for high-energy expanding agent construction

By designing a fast charging device for high-energy expansion agent construction, and using servo motors and pumps to automatically inject the expansion agent, the problems of long construction time, high labor intensity and waste of materials caused by manual infusion in the prior art are solved, and rapid construction, automation, energy-saving and environmentally friendly construction is achieved.

CN222652051UActive Publication Date: 2025-03-21SHANXI LEYUANMEI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420757229.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-21
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

In the prior art, manual infusion is required during the construction process of high-energy expansion agent, resulting in a long construction time and a high labor intensity, and it is easy to cause the expansion agent to leak and waste materials.

Method used

A fast charging device for high-energy expansion agent construction is designed, including a base plate, support column, roof plate, discharge barrel and adjustment and filling mechanism. The expansion agent is automatically filled with servo motor and pump to reduce manual operation.

Benefits of technology

The rapid and automated infusion of expansion agent is achieved, which reduces the construction cycle and labor intensity, avoids the spilling of expansion agent and saves materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fast charging device for high-energy expanding agent construction in the field of high-energy expanding agent charging, which comprises a bottom plate, supporting columns, a top plate, a discharging barrel and an adjusting pouring mechanism, the supporting columns are fixedly connected to the four corners of the top of the bottom plate, the top plate is fixedly connected to the tops of the supporting columns, and the discharging barrel is fixedly connected to the top of the bottom plate. According to the rapid charging device for high-energy expanding agent construction, a servo motor is started, a threaded rod is driven to rotate, by means of limitation of a limiting rod, a sliding block is made to move, a movable plate is driven to descend, an injection pipe is made to move into a hole needing charging, a pump machine is started, and the charging barrel is driven to rotate; the high-energy expanding agent is conveyed into the injection pipe for charging, so that manual charging is avoided, charging is quick, time and labor are saved, the labor amount is reduced, the construction period is shortened, the expanding agent is prevented from spilling and leaking in the charging process, and materials are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-energy expansion agent charging, in particular to a fast charging device for high-energy expansion agent construction. Background Art

[0002] Although conventional controlled blasting technology has made great progress, it still cannot guarantee the safety of adjacent buildings and facilities. The dust, vibration, noise and flying rocks generated during the blasting process are difficult to control. In particular, the huge shock wave poses a hidden danger to the surrounding densely populated buildings. The flying rocks from the blasting endanger the safety of pedestrians and vehicles on the road, and the dust brings troubles to the lives of nearby residents. In this case, the static blasting construction method is used, which can crush and cut hard rocks under construction conditions without flying rocks, noise, vibration and pollution. The traditional process of using expansion agents is: using a rock drill to drill a hole, the worker puts the expansion agent powder in the mixing bucket, then adds water, and then stirs it manually or uses a mortar mixer to make it into a paste, and then pours it into the air hole with a spoon. Under the action of the expansion agent, the rock expands or cracks, and tools such as jackhammers are used to break it up to achieve the excavation purpose.

[0003] At present, most construction processes use manual pouring, which requires manual work to locate the air holes in advance and to pour the air holes one by one manually. This is time-consuming and labor-intensive, and the labor intensity of the workers is very high, which also leads to a long overall construction period. For this reason, we have proposed a fast high-energy expansion agent construction charging device. Utility Model Content

[0004] The purpose of the utility model is to provide a fast high-energy expansion agent charging device for construction, so as to solve the problem raised in the above background technology that most of the current construction is carried out by manual pouring, which requires manual pouring of air holes one by one, is time-consuming and labor-intensive, the labor intensity of workers is very high, and the overall construction period is too long.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fast high-energy expansion agent construction charging device, comprising a bottom plate, a support column, a top plate, a discharge barrel and an adjustment and injection mechanism, wherein the support column is fixedly connected to the top four corners of the bottom plate, the top plate is fixedly connected to the top of the support column, the discharge barrel is fixedly connected to the top middle of the top of the top plate, the adjustment and injection mechanism is fixedly connected to the top of the bottom plate, the adjustment and injection mechanism comprises a pump, an inlet pipe, a discharge pipe, a support frame, a slide, a slider, a movable plate, an injection pipe, a limit rod, a threaded rod and a servo motor, and the middle of the top rear of the bottom plate is fixed. A pump is connected, the inlet end of the pump is fixedly connected to an inlet pipe, the outlet end of the pump is fixedly connected to a discharge pipe, the middle of the left and right sides of the top of the base plate is fixedly connected to a support frame, a slide groove is provided in the middle of the left and right sides of the support frame, a slider is slidably connected inside the slide groove, a movable plate is fixedly connected between the opposite sides of the left and right sliders, an injection pipe is fixedly connected to the top middle of the movable plate, a limiting rod is fixedly connected to the middle between the top and bottom of the left slide groove, a threaded rod is rotatably connected to the middle between the top and bottom of the right slide groove, and a servo motor is fixedly connected to the top right part of the support frame.

[0006] As a further description of the above technical solution:

[0007] Universal wheels are rotatably connected to the four corners of the bottom of the bottom plate, and push handles are fixedly connected to the left and right sides of the top of the top plate.

[0008] As a further description of the above technical solution:

[0009] The inlet end of the inlet pipe is fixedly connected to the middle of the bottom of the discharge barrel, the left slider is slidably connected to the outside of the limit rod, the right slider is screwed to the outside of the threaded rod through a thread, and the outlet end of the discharge pipe is fixedly connected to the outer top of the injection pipe, and the discharge pipe is a hose.

[0010] As a further description of the above technical solution:

[0011] The input ends of the pump and the servo motor are electrically connected to the output end of the external power supply, and the output shaft end of the servo motor is fixedly connected to the top end of the threaded rod.

[0012] As a further description of the above technical solution:

[0013] The interior of the discharge barrel is fixedly connected with a stirring mechanism, and the stirring mechanism includes a fixed plate, a driving motor, a connecting plate, a rotating rod, a first stirring rod, a rotating shaft, a second stirring rod, a transmission gear and an inner gear ring. The top of the discharge barrel is fixedly connected with a fixed plate, the top middle part of the fixed plate is fixedly connected with the driving motor, the output shaft end of the driving motor passes through the bottom of the fixed plate, and the output shaft end of the driving motor is fixedly connected with the connecting plate, the bottom middle part of the connecting plate is fixedly connected with the rotating rod, the outer side wall of the rotating rod is evenly fixedly connected with the first stirring rod, the left and right sides of the bottom of the connecting plate pass through the rotating shaft for rotation, the outer side wall of the rotating shaft is evenly fixedly connected with the second stirring rod, the top of the rotating shaft is fixedly connected with the transmission gear, and the top of the inner side wall of the discharge barrel is fixedly connected with the inner gear ring.

[0014] As a further description of the above technical solution:

[0015] The first stirring rod and the second stirring rod are installed in a staggered manner, the input end of the drive motor is electrically connected to the output end of the external power supply, and the outer wall of the transmission gear is meshed with the inner wall of the inner gear ring through teeth.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. The rapid high-energy expansion agent construction charging device, when charging, moves the device to the location where injection is required, starts the servo motor to drive the threaded rod to rotate, uses the limit rod to limit the slider to move, drives the movable plate to descend, moves the injection pipe into the hole where injection is required, starts the pump to transport the high-energy expansion agent into the injection pipe, and then charges the agent, thereby avoiding manual charging, making charging faster, saving time and effort, reducing labor and construction period, and avoiding leakage of expansion agent during charging, saving materials.

[0018] 2. The fast high-energy expansion agent construction charging device starts the driving motor to drive the connecting plate to rotate, so that the rotating rod rotates and the first stirring rod rotates. When the connecting plate rotates, the rotating shaft deflects, thereby deflecting the transmission gear, and the transmission gear engages with the inner gear ring, so that the transmission gear drives the rotating shaft to rotate, and drives the second stirring rod to rotate, thereby achieving multi-directional stirring of the expansion agent, making the mixing between materials more complete, saving mixing time, and improving the quality of the expansion agent. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of a rapid high-energy expansion agent construction charging device proposed by the utility model;

[0020] Figure 2This is a schematic diagram of the structure of the regulating and pouring mechanism of a charging device for high-energy expansion agent construction proposed by the utility model;

[0021] Figure 3 This is a schematic diagram of the stirring mechanism structure of a charging device for high-energy expansion agent construction proposed by the utility model;

[0022] Figure 4 This is a schematic diagram of the main cross-sectional structure of a rapid high-energy expansion agent construction charging device proposed by the utility model.

[0023] In the figure: 100, bottom plate; 110, universal wheel; 200, support column; 300, top plate; 310, push handle; 400, discharge barrel; 500, adjustment and perfusion mechanism; 510, pump; 511, inlet pipe; 512, outlet pipe; 520, support frame; 530, slide; 540, slider; 550, movable plate; 560, injection pipe; 570, limit rod; 580, threaded rod; 590, servo motor; 600, stirring mechanism; 610, fixed plate; 620, drive motor; 630, connecting plate; 640, rotating rod; 650, first stirring rod; 660, rotating shaft; 670, second stirring rod; 680, transmission gear; 690, inner ring gear. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] The utility model provides a fast high-energy expansion agent construction charging device, which avoids the use of manual charging, makes charging fast, saves time and effort, reduces labor, shortens construction period, and avoids the expansion agent from leaking during the charging process, saving materials. Figure 1-4 , including a bottom plate 100, a support column 200, a top plate 300, a discharge barrel 400 and an adjusting and pouring mechanism 500;

[0028] Please refer again Figure 1 The bottom plate 100 is used to install the support column 200, the top plate 300, the discharge barrel 400 and the adjustment and pouring mechanism 500;

[0029] Please refer again Figure 1 The support column 200 is fixedly connected to the four corners of the top edge of the bottom plate 100 for mounting the top plate 300. The top plate 300 is fixedly connected to the top of the support column 200 for mounting the discharge barrel 400. The discharge barrel 400 passes through and is fixedly connected to the middle of the top of the top plate 300. The adjusting pouring mechanism 500 is fixedly connected to the top of the bottom plate 100.

[0030] Please refer again Figure 2 The regulating and perfusion mechanism 500 includes a pump 510, an inlet pipe 511, an outlet pipe 512, a support frame 520, a slide 530, a slider 540, a movable plate 550, an injection pipe 560, a limiting rod 570, a threaded rod 580 and a servo motor 590;

[0031] Please refer again Figure 2 A pump 510 is fixedly connected to the middle of the top rear portion of the bottom plate 100. An inlet pipe 511 is fixedly connected to the inlet end of the pump 510, and a discharge pipe 512 is fixedly connected to the outlet end of the pump 510. Support frames 520 are fixedly connected to the middle of the left and right sides of the top of the bottom plate 100. Slide grooves 530 are formed through the middle of the left and right sides of the support frames 520. Slide blocks 540 are slidably connected to the inside of the slide grooves 530. A movable plate 550 is fixedly connected between the opposite sides of the left and right slide blocks 540.

[0032] Please refer again Figure 2An injection pipe 560 is fixedly connected to the middle of the top of the movable plate 550, a limiting rod 570 is fixedly connected to the middle between the top and bottom of the left slide 530, a threaded rod 580 is rotatably connected to the middle between the top and bottom of the right slide 530, and a servo motor 590 is fixedly connected to the top right of the support frame 520.

[0033] To sum up, when loading, the device is moved to the location where injection is required, the servo motor 590 is started, the threaded rod 580 is driven to rotate, and the limit rod 570 is used to limit the slider 540 to move, drive the movable plate 550 to descend, and move the injection pipe 560 into the hole where the medicine needs to be loaded. The pump 510 is started to transport the high-energy expansion agent into the injection pipe 560 for loading, thereby avoiding manual loading, making loading quick, saving time and effort, reducing labor, shortening construction period, and avoiding leakage of expansion agent during the loading process, saving materials.

[0034] Please refer again Figure 1 The four corners of the bottom of the bottom plate 100 are rotatably connected to universal wheels 110, and the left and right sides of the top of the top plate 300 are fixedly connected to push handles 310.

[0035] Please refer again Figure 2 The inlet end of the inlet pipe 511 is fixedly connected to the bottom middle of the discharge barrel 400, the left slider 540 is slidably connected to the outside of the limit rod 570, the right slider 540 is screwed to the outside of the threaded rod 580 through a thread, and the outlet end of the discharge pipe 512 is fixedly connected to the outer top of the injection pipe 560, and the discharge pipe 512 is a hose.

[0036] Please refer again Figure 2 The input ends of the pump 510 and the servo motor 590 are electrically connected to the output end of the external power supply, and the output shaft end of the servo motor 590 is fixedly connected to the top end of the threaded rod 580.

[0037] Please refer again Figure 3The interior of the discharge barrel 400 is fixedly connected to a stirring mechanism 600, which includes a fixed plate 610, a drive motor 620, a connecting plate 630, a rotating rod 640, a first stirring rod 650, a rotating shaft 660, a second stirring rod 670, a transmission gear 680 and an inner gear ring 690. The top of the discharge barrel 400 is fixedly connected to the fixed plate 610, and the middle of the top of the fixed plate 610 is fixedly connected to the drive motor 620. The output shaft end of the drive motor 620 passes through the bottom of the fixed plate 610. The output shaft end of the driving motor 620 is fixedly connected to the connecting plate 630, the middle part of the bottom of the connecting plate 630 is fixedly connected to the rotating rod 640, the outer wall of the rotating rod 640 is evenly fixedly connected to the first stirring rod 650, the left and right sides of the bottom of the connecting plate 630 are rotatably connected with the rotating shaft 660, the outer wall of the rotating shaft 660 is evenly fixedly connected to the second stirring rod 670, the top of the rotating shaft 660 is fixedly connected to the transmission gear 680, and the top of the inner wall of the discharge barrel 400 is fixedly connected to the inner ring gear 690.

[0038] Please refer again Figure 3 The first stirring rod 650 and the second stirring rod 670 are staggered, the input end of the drive motor 620 is electrically connected to the output end of the external power supply, and the outer wall of the transmission gear 680 is meshed with the inner wall of the inner gear ring 690 through the tooth pattern.

[0039] To sum up, by starting the drive motor 620, the connecting plate 630 is driven to rotate, the rotating rod 640 is rotated, and the first stirring rod 650 is driven to rotate. When the connecting plate 630 rotates, the rotating shaft 660 is deflected, thereby causing the transmission gear 680 to deflect, and the transmission gear 680 is engaged with the inner ring gear 690, so that the transmission gear 680 drives the rotating shaft 660 to rotate, and drives the second stirring rod 670 to rotate, thereby realizing multi-directional stirring of the expansion agent, making the mixing between materials more sufficient, saving mixing time, and improving the quality of the expansion agent.

[0040] During specific use, personnel in this technical field pour the material into the discharge barrel 400, start the drive motor 620, drive the connecting plate 630 to rotate, rotate the rotating rod 640, and drive the first stirring rod 650 to rotate. When the connecting plate 630 rotates, the rotating shaft 660 is deflected, thereby causing the transmission gear 680 to deflect, and the transmission gear 680 is engaged with the inner ring gear 690, so that the transmission gear 680 drives the rotating shaft 660 to rotate, and drives the second stirring rod 670 to rotate to mix the materials. Then, the device is moved to the location where injection is required, and the servo motor 590 is started to drive the threaded rod 580 to rotate. The limit rod 570 is used to limit the slider 540 to move, drive the movable plate 550 to descend, and move the injection pipe 560 into the hole where the medicine needs to be loaded. The pump 510 is started to transport the high-energy expansion agent into the injection pipe 560 for loading.

[0041] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the illustrative use of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0042] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A rapid high-energy expansion agent charging device for construction, characterized in that: The invention comprises a bottom plate (100), a support column (200), a top plate (300), a discharge barrel (400) and an adjusting and pouring mechanism (500), wherein the support column (200) is fixedly connected to the four corners of the top of the bottom plate (100), the top plate (300) is fixedly connected to the top of the support column (200), the discharge barrel (400) passes through and is fixedly connected to the middle of the top of the top plate (300), and the adjusting and pouring mechanism (500) The regulating and pouring mechanism (500) is fixedly connected to the top of the base plate (100), and comprises a pump (510), an inlet pipe (511), an outlet pipe (512), a support frame (520), a slide groove (530), a slider (540), a moving plate (550), an injection pipe (560), a stop rod (570), a threaded rod (580) and a servo motor (590). The pump (510) is fixedly connected to the middle of the top rear of the base plate (100). 10), the inlet end of the pump (510) is fixedly connected to an inlet pipe (511), the outlet end of the pump (510) is fixedly connected to a discharge pipe (512), the middle of the left and right sides of the top of the bottom plate (100) is fixedly connected to a support frame (520), the middle of the left and right sides of the support frame (520) is penetrated by a slide groove (530), the inside of the slide groove (530) is slidably connected to a slider (540), and the sliders (540) on the left and right sides are fixedly connected to the bottom plate (100). 0), a movable plate (550) is fixedly connected between the opposite sides, an injection pipe (560) is fixedly connected through the middle of the top of the movable plate (550), a limiting rod (570) is fixedly connected to the middle between the top and the bottom of the left slide groove (530), a threaded rod (580) is rotatably connected through the middle between the top and the bottom of the right slide groove (530), and a servo motor (590) is fixedly connected to the right of the top of the support frame (520).

2. A rapid high-energy expansion agent construction charging device according to claim 1, characterized in that: Universal wheels (110) are rotatably connected at the four corners of the bottom of the bottom plate (100), and push handles (310) are fixedly connected to the left and right sides of the top of the top plate (300).

3. A rapid high-energy expansion agent construction charging device according to claim 1, characterized in that: The inlet end of the inlet pipe (511) is fixedly connected to the middle of the bottom of the discharge barrel (400), the left slider (540) is slidably connected to the outer side of the limit rod (570), and the right slider (540) is screwed to the outer side of the threaded rod (580) through a thread, and the outlet end of the discharge pipe (512) is fixedly connected to the outer top of the injection pipe (560), and the discharge pipe (512) is a hose.

4. A rapid high-energy expansion agent construction charging device according to claim 1, characterized in that: The input ends of the pump (510) and the servo motor (590) are electrically connected to the output end of an external power source, and the output shaft end of the servo motor (590) is fixedly connected to the top end of the threaded rod (580).

5. A rapid high-energy expansion agent construction charging device according to claim 1, characterized in that: The inside of the discharge barrel (400) is fixedly connected with a stirring mechanism (600), and the stirring mechanism (600) comprises a fixed plate (610), a driving motor (620), a connecting plate (630), a rotating rod (640), a first stirring rod (650), a rotating shaft (660), a second stirring rod (670), a transmission gear (680) and an inner gear ring (690). The top of the discharge barrel (400) is fixedly connected with a fixed plate (610), and the middle part of the top of the fixed plate (610) is fixedly connected with a driving motor (620), and the end of the output shaft of the driving motor (620) passes through the fixed plate (610). The bottom of the drive motor (620) is fixedly connected to a connecting plate (630) at the end of the output shaft, a rotating rod (640) is fixedly connected to the middle of the bottom of the connecting plate (630), the outer wall of the rotating rod (640) is evenly fixedly connected to a first stirring rod (650), the left and right sides of the bottom of the connecting plate (630) are rotatably connected to a rotating shaft (660), the outer wall of the rotating shaft (660) is evenly fixedly connected to a second stirring rod (670), the top of the rotating shaft (660) is fixedly connected to a transmission gear (680), and the top of the inner wall of the discharge barrel (400) is fixedly connected to an inner gear ring (690).

6. A rapid high-energy expansion agent construction charging device according to claim 5, characterized in that: The first stirring rod (650) and the second stirring rod (670) are installed in an offset manner, the input end of the driving motor (620) is electrically connected to the output end of the external power supply, and the outer wall of the transmission gear (680) is meshedly connected with the inner wall of the inner gear ring (690) through tooth patterns.