Doctor blade structure capable of reducing torsion

By designing a powder output knife structure that includes a stable installation mechanism and a powder leakage mechanism, the existing powder output knife structure is solved, and the convenient installation and efficient printing effect of the powder output knife structure is achieved.

CN222653263UActive Publication Date: 2025-03-21ZHUHAI ZEPENG PRINTING CONSUMABLES CO LTD
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Patent Information

Application Number
CN202421507888.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-03-21
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing powder knife structure is troublesome during installation and is prone to powder leakage, which affects the printing effect and requires frequent cleaning.

Method used

A powder-output knife structure including a structural body, a polishing plate, a positioning installation groove, a stable installation mechanism and a powder leakage prevention mechanism are designed. The stable installation mechanism realizes stable installation of the polishing plate through the cooperation of the guide groove, the mounting block and the anti-removal member; the powder leakage mechanism prevents the powder leakage through the cooperation of the rubber plate, the buffer plate and the spring assembly, buffers the vibration of the powder outlet and prevents powder leakage.

Benefits of technology

It realizes convenient installation and regular maintenance of the powder knife structure, reduces powder leakage, improves printing effect, and reduces production costs and cleaning work needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of doctor blade structures, in particular to a doctor blade structure capable of reducing torsion, which comprises a structure body, stable mounting mechanisms are arranged on the surface of the structure body and the surface of a polishing plate, and a powder leakage preventing mechanism is arranged on the surface of the structure body. When the doctor blade structure is used, the polishing plate can be stably installed on the surface of the structure body, the polishing plate can be overhauled and replaced regularly in the using process of the doctor blade structure, and the situation that the doctor blade leaks powder when the doctor blade structure is used is avoided; the printing effect of the printer is not affected, a worker does not need to clean the doctor blade, the appearance of the structure body is adjusted, the production cost is reduced, an R angle at the front end of the grinding plate is changed into a flat angle, the torsion of the doctor blade during working is reduced, the surface of a knife edge of the grinding plate is polished, and the working efficiency is improved. And the problem that the defect of printing vertical bars occurs when the doctor blade is used is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder discharging knife structures, in particular to a powder discharging knife structure capable of reducing torque. Background Art

[0002] Laser printing technology uses a laser beam to quickly "project" digital graphics or documents onto a photosensitive surface. Electron discharge occurs at the location hit by the laser beam, and then due to static electricity, it attracts some fine "ink" like a magnet, and the printing effect appears.

[0003] The powder knife is an important component in the toner cartridge of a laser printer. Its function is to control the toner delivered to the developing roller to a reasonable thickness in order to control the amount of powder applied. The existing powder knife structure still has some shortcomings to a certain extent. The powder knife structure currently on the market is relatively troublesome to install, and the staff needs to turn multiple bolts to achieve its installation and fixation. This makes it impossible to stably install the grinding plate on the surface of the structure body when the powder knife structure is in use, making it inconvenient to regularly inspect and replace the grinding plate during the use of the powder knife structure; during the use of the existing laser printer, the powder outlet end of the printer will produce different degrees of vibration, which will cause the powder knife to leak powder. This makes it easy for the powder knife to leak powder when the powder knife structure is used, which is easy to affect the typing effect of the printer, and the staff also need to clean the surface of the powder knife. Utility Model Content

[0004] The utility model aims to provide a powder knife structure capable of reducing torque, so as to solve the problems in the above-mentioned background technology that the powder knife structure is troublesome to install and the powder knife is prone to powder leakage.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a powder knife structure capable of reducing torque, comprising a structural body, a grinding plate is provided on the surface of the structural body, a positioning and mounting groove for positioning and mounting the structural body is provided on the surface of the structural body, a stable mounting mechanism is provided on the surface of the structural body and the grinding plate, a guide groove, a mounting block and a stable mounting portion are included in the interior of the stable mounting mechanism, a powder leakage prevention mechanism is provided on the surface of the structural body, and a buffer plate, a rubber plate and a powder leakage prevention group are included in the interior of the powder leakage prevention mechanism.

[0006] Preferably, the stable mounting portion is arranged on the surface of the structural body and the grinding plate, and the stable mounting portion is composed of an anti-dropping clamp and an anti-dropping clamping groove. The surfaces on both sides of the grinding plate are installed with mounting blocks for guiding the installation of the grinding plate. The inner wall of the structural body is provided with a guide groove, and the guide groove and the surface of the mounting block are slidably matched with each other.

[0007] Preferably, an anti-dropout clamp for positioning and installing the grinding plate is installed on the surface of the mounting block, and an anti-dropout groove is provided on the inner wall of the structural body, and the anti-dropout groove and the surface of the anti-dropout clamp are engaged with each other.

[0008] Preferably, the powder leakage prevention group is arranged on the surface of the structural body, and the powder leakage prevention group is composed of a fixed frame and a spring assembly. The surface of the structural body is installed with a fixed frame, and the surface of the fixed frame is provided with a rubber plate for preventing powder leakage.

[0009] Preferably, a buffer plate for shock absorption is installed on the surface of the rubber plate, the buffer plate and the surface of the rubber plate extend to the inside of the fixing frame, and the buffer plate and the inner wall of the fixing frame are slidably matched with each other.

[0010] Preferably, spring components with equal spacing are installed on the inner walls of the fixing frame, and one end of the spring component is fixed to the surface of the buffer plate.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the powder knife structure capable of reducing torque not only enables the grinding plate to be stably mounted on the surface of the structure body when the powder knife structure is in use, but also enables the grinding plate to be regularly inspected and replaced during use, so that the powder knife structure will not leak powder when in use, and will not affect the typing effect of the printer, and the staff does not need to clean the powder knife, and the appearance of the structure body is adjusted, thereby reducing the production cost, the front end R angle of the grinding plate is changed to a flat angle, thereby reducing the torque of the powder knife when working, and the surface of the grinding plate blade is polished, thereby reducing the problem of the defect of printing vertical stripes when the powder knife is in use;

[0012] 1. By providing a stable installation mechanism, the user prevents the grinding plate from being on the surface of the structural body, so that the grinding plate drives the installation block to slide inside the guide groove, and the grinding plate is guided under the joint action of the guide groove and the installation block. At this time, the installation block drives the anti-slipping clamp to be clamped into the inside of the anti-slipping clamping groove, and the grinding plate is stably installed on the surface of the structural body under the clamping action of the anti-slipping clamp and the anti-slipping clamping groove. When the user needs to inspect and replace the grinding plate, the user can remove the grinding plate from the surface of the structural body and inspect and replace the grinding plate, thereby realizing the function of the powder knife structure to facilitate the installation of the grinding plate, so that the grinding plate can be stably installed on the surface of the structural body when the powder knife structure is used, so that the powder knife structure can regularly inspect and replace the grinding plate during use;

[0013] 2. By providing a powder leakage prevention mechanism, the staff can accurately install the structural body into the laser printer through the positioning installation groove. After the installation is completed, the powder outlet of the laser printer will be aligned with the top surface of the grinding plate, and the rubber plate will fit the powder outlet of the laser printer at this time. The rubber plate can shrink to a certain extent under the elastic force of the spring assembly inside the fixed frame, so that the buffer plate drives the rubber plate to fit perfectly to the powder outlet of the printer. At this time, the vibration generated when the powder outlet discharges powder will be buffered by the spring assembly inside the spring assembly, so that the printing powder will accurately reach the grinding plate, so that it will not leak powder due to vibration, and the buffer plate also has a certain buffering effect, which enhances the shock absorbing effect of the rubber plate, improves the anti-powder leakage function of the grinding plate, and realizes the function of the powder knife structure to prevent powder leakage, so that the powder knife structure will not leak powder when used, will not affect the typing effect of the printer, and the staff does not need to clean the powder knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 It is a rear cross-sectional structural schematic diagram of the utility model;

[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;

[0018] Figure 5 For the utility model Figure 2 A schematic diagram of the structure of the stable mounting mechanism;

[0019] Figure 6 For the utility model Figure 3 The schematic diagram of the structure of the powder leakage prevention mechanism;

[0020] In the figure: 1. structural body; 101. grinding plate; 102. positioning installation groove; 2. stable installation mechanism; 201. guide groove; 202. installation block; 203. stable installation part; 2031. anti-dropping clamp; 2032. anti-dropping clamping groove; 3. powder leakage prevention mechanism; 301. buffer plate; 302. rubber plate; 303. powder leakage prevention group; 3031. fixing frame; 3032. spring assembly. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0022] The utility model provides a powder discharging knife structure capable of reducing torque. Figure 1 and Figure 2 As shown, it includes a structural body 1, a polishing plate 101 is arranged on the surface of the structural body 1, and a positioning installation groove 102 is opened on the surface of the structural body 1 for positioning and installing the structural body 1.

[0023] Furthermore, if Figure 2 and Figure 5 As shown, the surfaces of the structural body 1 and the grinding plate 101 are both provided with a stable installation mechanism 2, the interior of the stable installation mechanism 2 includes a guide groove 201, a mounting block 202 and a stable installation portion 203, the stable installation portion 203 is arranged on the surfaces of the structural body 1 and the grinding plate 101, the stable installation portion 203 is composed of an anti-dropping clamp 2031 and an anti-dropping clamp groove 2032, the surfaces of both sides of the grinding plate 101 are both provided with mounting blocks 202 for guiding and installing the grinding plate 101, the inner wall of the structural body 1 is provided with a guide groove 201, the guide groove 201 and the surface of the mounting block 202 are slidably matched with each other, the surface of the mounting block 202 is provided with an anti-dropping clamp 2031 for positioning and installing the grinding plate 101, the inner wall of the structural body 1 is provided with an anti-dropping clamp groove 2032, the anti-dropping clamp groove 2032 and the surface of the anti-dropping clamp 2031 are clipped and matched with each other.

[0024] During implementation, the user prevents the grinding plate 101 from being on the surface of the structural body 1, so that the grinding plate 101 drives the mounting block 202 to slide inside the guide groove 201, and the grinding plate 101 is guided under the joint action of the guide groove 201 and the mounting block 202. At this time, the mounting block 202 drives the anti-slip clamp 2031 to be clamped into the anti-slip clamping groove 2032, and the grinding plate 101 is stably mounted on the surface of the structural body 1 under the clamping action of the anti-slip clamp 2031 and the anti-slip clamping groove 2032. When the user needs to inspect and replace the grinding plate 101, the user can remove the grinding plate 101 from the surface of the structural body 1 and inspect and replace the grinding plate 101, so as to realize the function of the powder knife structure to facilitate the installation of the grinding plate 101.

[0025] Furthermore, if Figure 3 and Figure 6 As shown, a powder leakage prevention mechanism 3 is provided on the surface of the structural body 1, and the interior of the powder leakage prevention mechanism 3 includes a buffer plate 301, a rubber plate 302 and a powder leakage prevention group 303. The powder leakage prevention group 303 is provided on the surface of the structural body 1, and the powder leakage prevention group 303 is composed of a fixed frame 3031 and a spring assembly 3032. The surface of the structural body 1 is installed with a fixed frame 3031, and the surface of the fixed frame 3031 is provided with a rubber plate 302 for preventing powder leakage. The surface of the rubber plate 302 is installed with a buffer plate 301 for shock absorption. The surfaces of the buffer plate 301 and the rubber plate 302 extend to the interior of the fixed frame 3031, and the buffer plate 301 and the inner wall of the fixed frame 3031 slide with each other. The inner wall of the fixed frame 3031 is installed with spring assemblies 3032 with equal intervals, and one end of the spring assembly 3032 is fixed to the surface of the buffer plate 301.

[0026] During implementation, the staff can accurately install the structural body 1 into the laser printer through the positioning installation groove 102. After the installation is completed, the powder outlet of the laser printer will be aligned with the top surface of the grinding plate 101, and the rubber plate 302 will fit the powder outlet of the laser printer at this time. The rubber plate 302 can shrink to a certain extent under the elastic force of the spring assembly 3032 inside the fixed frame 3031, so that the buffer plate 301 drives the rubber plate 302 to fit perfectly to the powder outlet of the printer. At this time, the vibration generated when the powder outlet discharges powder will be buffered by the spring assembly 3032 inside the spring assembly 3032, so that the printing powder can accurately reach the grinding plate 101, so that it will not leak powder due to vibration, and the buffer plate 301 also has a certain buffering effect, which enhances the shock absorption effect of the rubber plate 302 and improves the anti-powder leakage function of the grinding plate 101, so as to realize the function of the powder knife structure to prevent powder leakage.

[0027] Working principle: When in use, first place the structural body 1 at the designated position, and the user places the grinding plate 101 on the surface of the structural body 1, so that the grinding plate 101 drives the mounting block 202 to slide inside the guide groove 201, and the grinding plate 101 is guided under the joint action of the guide groove 201 and the mounting block 202. At this time, the mounting block 202 drives the anti-dropping clamp 2031 to be clamped into the anti-dropping clamping groove 2032, and the grinding plate 101 is clamped under the clamping action of the anti-dropping clamp 2031 and the anti-dropping clamping groove 2032. 101 is stably installed on the surface of the structural body 1. When the user needs to inspect and replace the grinding plate 101, the user can remove the grinding plate 101 from the surface of the structural body 1 and inspect and replace the grinding plate 101 to realize the function of the powder knife structure to facilitate the installation of the grinding plate 101, so that the grinding plate 101 can be stably installed on the surface of the structural body 1 when the powder knife structure is used, so that the powder knife structure can regularly inspect and replace the grinding plate 101 during use.

[0028] Subsequently, the appearance of the structural body 1 was adjusted to reduce the production cost. The R angle at the front end of the grinding plate 101 was changed to a flat angle to reduce the torque of the powder knife during operation. The surface of the blade of the grinding plate 101 was polished to reduce the problem of vertical stripes printed when the powder knife was used.

[0029] Subsequently, the staff can accurately install the structural body 1 into the laser printer through the positioning installation groove 102. After the installation is completed, the powder outlet of the laser printer will be aligned with the top surface of the grinding plate 101, and the rubber plate 302 will fit the powder outlet of the laser printer. The rubber plate 302 can shrink to a certain extent under the elastic force of the spring assembly 3032 inside the fixed frame 3031, so that the buffer plate 301 drives the rubber plate 302 to fit perfectly to the powder outlet of the printer. At this time, the vibration generated when the powder outlet is discharged will be damped by the spring assembly 3032 inside the spring assembly 3032. 3032 is buffered, so that the printing powder can accurately reach the grinding plate 101, so that there will be no powder leakage due to vibration, and the buffer plate 301 also has a certain buffering effect, which enhances the shock absorption effect of the rubber plate 302 and improves the anti-powder leakage function of the grinding plate 101, so as to realize the function of the powder knife structure to prevent powder leakage, so that the powder knife structure will not leak powder when used, and will not affect the typing effect of the printer, and the staff does not need to clean the powder knife, and finally completes the use of the powder knife structure.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A powder cutter structure capable of reducing torque, comprising a structural body (1), characterized in that: The surface of the structural body (1) is provided with a grinding plate (101), and the surface of the structural body (1) is provided with a positioning installation groove (102) for positioning and installing the structural body (1). The surfaces of the structural body (1) and the grinding plate (101) are provided with a stable installation mechanism (2), and the interior of the stable installation mechanism (2) includes a guide groove (201), a mounting block (202) and a stable installation portion (203). The surface of the structural body (1) is provided with a powder leakage prevention mechanism (3), and the interior of the powder leakage prevention mechanism (3) includes a buffer plate (301), a rubber plate (302) and a powder leakage prevention group (303).

2. A powder discharge knife structure capable of reducing torque according to claim 1, characterized in that: The stable mounting portion (203) is arranged on the surface of the structural body (1) and the grinding plate (101); the stable mounting portion (203) is composed of an anti-dropping clamp (2031) and an anti-dropping clamping groove (2032); mounting blocks (202) for guiding the grinding plate (101) are mounted on the surfaces of both sides of the grinding plate (101); the inner wall of the structural body (1) is provided with a guiding groove (201); the guiding groove (201) and the surface of the mounting block (202) are slidably matched with each other.

3. A powder discharge knife structure capable of reducing torque according to claim 2, characterized in that: The surface of the mounting block (202) is provided with an anti-dropping clamp (2031) for positioning and mounting the grinding plate (101), and the inner wall of the structural body (1) is provided with an anti-dropping clamp groove (2032), and the anti-dropping clamp groove (2032) and the surface of the anti-dropping clamp (2031) are mutually engaged.

4. A powder discharge knife structure capable of reducing torque according to claim 1, characterized in that: The powder leakage prevention group (303) is arranged on the surface of the structural body (1), and the powder leakage prevention group (303) is composed of a fixed frame (3031) and a spring assembly (3032). The fixed frame (3031) is installed on the surface of the structural body (1), and the surface of the fixed frame (3031) is provided with a rubber plate (302) for preventing powder leakage.

5. A powder discharge knife structure capable of reducing torque according to claim 4, characterized in that: A buffer plate (301) for shock absorption is installed on the surface of the rubber plate (302); the surfaces of the buffer plate (301) and the rubber plate (302) extend to the interior of the fixing frame (3031); and the buffer plate (301) and the inner wall of the fixing frame (3031) are slidably matched with each other.

6. A powder discharge knife structure capable of reducing torque according to claim 4, characterized in that: The inner wall of the fixing frame (3031) is installed with spring components (3032) at equal intervals, and one end of the spring component (3032) is fixed to the surface of the buffer plate (301).