Power supply module with active and passive cooling
By designing fluid pipeline systems and automatic control valves in the power supply module, efficient heat dissipation and intelligent temperature monitoring are achieved, solving the problems of low heat dissipation efficiency of existing power supply modules and inability to monitor temperature in real time.
Patent Information
- Application Number
- CN202420750022.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing power modules have low heat dissipation efficiency and cannot monitor the temperature in real time to achieve intelligent heat dissipation.
A power module with active passive cooling is designed, using a fluid pipeline system, including a centrifugal pump and solenoid valve, to monitor the temperature of the soft-pack battery through a temperature sensor, and when the temperature rises abnormally, the valve is automatically opened to transmit the cooling fluid to cool down.
It realizes efficient heat dissipation, can respond quickly to temperature increases, and improves the safety and environmental protection of the power module.
Smart Images

Figure CN222654048U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power supply, in particular to a power supply module with active and passive cooling. Background Art
[0002] The power module is a basic electronic component that uses power electronics technology and control circuit technology to convert input electrical energy into stable output electrical energy for use in various electronic devices.
[0003] With the advancement of science and technology, the technology of electronic components is constantly developing. From early electron tubes to current semiconductor devices, every technological reform and innovation has greatly promoted the performance improvement and cost reduction of electronic products. At the same time, the improvement of environmental protection awareness has prompted more and more attention to environmental protection and sustainability in the production process of electronic components.
[0004] However, the existing invention patent No. 202311507950.9 discloses an energy storage power supply module structure, which belongs to the field of energy storage module technology, including a shell, a base plate, a heat dissipation support plate, a battery, a pressure plate, a heat dissipation mechanism and a support frame; the heat dissipation mechanism is arranged at the lower end of the base plate; the base plate is arranged on the shell body, and the heat dissipation mechanism runs through the shell; the heat dissipation support plate is arranged on the base plate; the heat dissipation support plate is in a cross-shaped structure; there are multiple batteries; the batteries are arranged on the base plate, and the batteries abut against the base plate; the support frame is arranged on the base plate and the heat dissipation support plate; the pressure plate is slidably arranged on the support frame, and the pressure plate abuts against the battery; the support frame is provided with an abutment mechanism and a clamping mechanism for driving the pressure plate to move. The present invention facilitates the installation of the battery, and after the installation is completed, it is convenient to dissipate heat.
[0005] However, although the patent can achieve heat dissipation of the battery, the heat dissipation efficiency is not high, and the temperature cannot be monitored at any time to achieve intelligent heat dissipation. Summary of the invention
[0006] The technical problem to be solved by the utility model is to provide a power supply module with active and passive cooling which can monitor the temperature at any time to realize intelligent heat dissipation, has high heat dissipation efficiency, and is energy-saving and environmentally friendly, in view of the deficiencies of the above-mentioned prior art.
[0007] In order to achieve the above-mentioned purpose, the following technical scheme is adopted: a power module with active and passive cooling, comprising a power module housing, at least two soft-pack batteries are arranged in the power module housing, a fluid pipeline is fixedly arranged between adjacent soft-pack batteries, the fluid pipeline supports and transports cooling fluid to cool the soft-pack batteries, a centrifugal pump and a solenoid valve are arranged at the inlet end of the fluid pipeline, the centrifugal pump cools down and pumps cooling fluid into the fluid pipeline, the solenoid valve controls the on and off of the fluid pipeline and adjusts the direction and flow rate of the cooling fluid in the fluid pipeline, a plurality of temperature sensors for monitoring the temperature of the soft-pack batteries are arranged on the outer wall of the soft-pack batteries, the temperature sensors are electrically connected to the centrifugal pump and the solenoid valve respectively, and when the temperature sensor detects the high temperature of the soft-pack batteries, it transmits a signal to the centrifugal pump and the solenoid valve and realizes the delivery of fluid to the fluid pipeline to cool the soft-pack batteries.
[0008] By adopting the above technical solution, the power module monitors the temperature of the soft-pack battery through a temperature sensor. If the temperature rises abnormally, the temperature sensor will immediately transmit a signal to the solenoid valve and the centrifugal pump. The solenoid valve and the centrifugal pump that receive the signal automatically open the valve and transmit the cooling fluid to the fluid pipeline. The centrifugal pump is used to cool and pump the cooling liquid, and the solenoid valve is used to control the on-off, flow rate and flow direction of the cooling fluid during transportation. It can achieve precise control of the temperature inside the power module and achieve rapid cooling effect when the temperature rises abnormally. At the same time, the strengthened structure enhances the stability between the soft-pack batteries, thereby improving the safety and environmental protection of the entire power module.
[0009] A power module with active and passive cooling can be further configured as follows: the fluid pipeline includes a mother pipe, and the mother pipe is connected to a supporting mechanism fixed between adjacent soft-pack batteries.
[0010] With the above technical solution, the soft-pack battery itself is made of a softer material, so the support mechanism can not only transport cooling fluid, but also provide overall support for the soft-pack battery, thereby improving the structural strength and safety of the soft-pack battery.
[0011] A power module with active and passive cooling can be further configured as follows: the supporting mechanism includes an M-shaped pipeline and a U-shaped pipeline respectively connected to a mother pipe, the M-shaped pipeline is located above the U-shaped pipeline, and the M-shaped pipeline and the U-shaped pipeline are bonded and fixed between adjacent soft-pack batteries and support the soft-pack batteries.
[0012] By adopting the above technical solution, the M-type pipe and the U-type pipe are placed between two soft-pack batteries as reinforcement structures and are respectively glued to two adjacent soft-pack batteries. The M-type pipe and the U-type pipe are respectively connected to the mother pipe. The mother pipe transports the cooling fluid to the M-type pipe and the U-type pipe, thereby achieving a cooling effect. It can not only realize the function of transporting the cooling fluid, but also support the soft-pack batteries and strengthen the stability of the connection between the soft-pack batteries.
[0013] A power module with active and passive cooling can be further configured as follows: the M-shaped pipeline and the U-shaped pipeline are bonded between adjacent soft-pack batteries by resin glue.
[0014] By adopting the above technical scheme, the resin glue not only has a strong bond, but also is not easy to produce harmful substances. It is energy-saving and environmentally friendly. At the same time, the resin glue has a high temperature resistance. If instant glue is used, it is easy to cause separation due to overheating of the soft-pack battery. At the same time, it is also easy to produce toxic and harmful gases due to high temperature and pollute the environment.
[0015] A power module with active and passive cooling can be further configured as follows: the soft-pack battery includes a plurality of battery cells assembled and connected in series and parallel, the battery cell includes a battery cell shell, a diaphragm is provided on the inner wall of the battery cell shell, and positive and negative electrode materials and an electrolyte are provided in the diaphragm.
[0016] By adopting the above technical solution, the overall battery capacity of the soft-pack battery can be increased by connecting multiple battery cells in series and parallel. The diaphragm can prevent the soft-pack battery from leaking, thereby increasing the safety of the soft-pack battery. At the same time, the internal positive and negative electrode materials and electrolyte are also made of easily degradable materials, making the entire power module more environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a perspective view of the internal structure of an embodiment of the utility model.
[0018] Figure 2 For the utility model embodiment Figure 1 Perspective view of the back structure after removing one side of the soft-pack battery.
[0019] Figure 3 For the utility model embodiment Figure 2 Schematic diagram of the structure of the middle support mechanism.
[0020] Figure 4 For the utility model embodiment Figure 2 Schematic diagram of the internal structure of the battery cell.
[0021] Figure 5 For the utility model embodiment Figure 4 Enlarged view of part A in .
[0022] In the figure: 1. Power module housing; 2. Soft-pack battery; 3. Fluid pipeline; 10. Support mechanism; 21. Battery cell; 22. Battery cell housing; 23. Diaphragm; 31. Mother pipe; 32. M-type pipeline; 33. U-type pipeline; 41. Centrifugal pump; 42. Solenoid valve; 51. Temperature sensor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example: Figure 1-Figure 5A power module with active and passive cooling is shown, comprising a power module housing 1, wherein at least two soft-pack batteries 2 are arranged in the power module housing 1, wherein a fluid pipeline 3 is fixedly arranged between adjacent soft-pack batteries 2, wherein the fluid pipeline 3 supports and transports a cooling fluid to cool the soft-pack batteries 2, wherein the soft-pack batteries 2 comprise a plurality of battery cells 21 assembled and connected in series and parallel, wherein the battery cells 21 comprise a battery cell housing 22, wherein a diaphragm 23 is arranged on the inner wall of the battery cell housing 22, wherein positive and negative electrode materials and an electrolyte are arranged in the diaphragm 23, wherein the overall battery capacity of the soft-pack batteries 2 can be increased by connecting a plurality of battery cells 21 in series and parallel, wherein the diaphragm 23 can prevent the soft-pack batteries 2 from leaking, thereby increasing the safety of the soft-pack batteries 2, and at the same time, the positive and negative electrode materials and the electrolyte inside the battery cells 21 are connected to each other. The electrolyte is also made of easily degradable materials, making the entire power module more environmentally friendly. The fluid pipeline 3 includes a mother tube 31, and the mother tube 31 is connected to a support mechanism 10 fixed between adjacent soft-pack batteries. The support mechanism 10 includes an M-type pipeline 32 and a U-type pipeline 33 respectively connected to the mother tube 31. The M-type pipeline 32 is located above the U-type pipeline 33. The M-type pipeline 32 and the U-type pipeline 33 are bonded and fixed between adjacent soft-pack batteries 2 and support the soft-pack batteries 2. The soft-pack batteries 2 themselves are made of softer materials. Therefore, the support mechanism 10 can not only transport cooling fluid, but also support the soft-pack batteries 2 as a whole, thereby improving the structural strength and safety of the soft-pack batteries 2. The M-type pipeline 32 and the U-type pipeline 33 are connected by resin. The M-shaped pipeline 32 and the U-shaped pipeline 33 are glued between adjacent soft-pack batteries 2 as a reinforcement structure and are respectively glued to two adjacent soft-pack batteries 2. The M-shaped pipeline 32 and the U-shaped pipeline 33 are respectively connected to the mother pipe 31. The mother pipe 31 transports the cooling fluid to the M-shaped pipeline 32 and the U-shaped pipeline 33, thereby achieving a cooling effect. It can not only realize the function of conveying the cooling fluid, but also support the soft-pack batteries 2 and strengthen the stability of the connection between the soft-pack batteries 2. The inlet end of the fluid pipeline 3 is provided with a centrifugal pump 41 and a solenoid valve 42. The centrifugal pump 41 cools down and pumps the cooling fluid into the fluid pipeline 3. The solenoid valve 42 controls the on-off of the fluid pipeline 3 and adjusts the direction of the cooling fluid in the fluid pipeline 3. Direction, flow rate, the outer wall of the soft-pack battery 2 is provided with a plurality of temperature sensors 51 for monitoring the temperature of the soft-pack battery 2, the temperature sensors 51 are electrically connected to the centrifugal pump 41 and the solenoid valve 42 respectively, and the temperature sensor 51 transmits a signal to the centrifugal pump 41 and the solenoid valve 42 when detecting the high temperature of the soft-pack battery 2, and realizes the delivery of fluid to the fluid pipeline 3 to cool the soft-pack battery 2, the power module monitors the temperature of the soft-pack battery 2 through the temperature sensor 51, if the temperature rises abnormally, the temperature sensor 51 will immediately transmit a signal to the solenoid valve 42 and the centrifugal pump 41, the solenoid valve 42 and the centrifugal pump 41 that receive the signal automatically open the valve and deliver the cooling fluid to the fluid pipeline 3, the centrifugal pump 41 is used for cooling and pumping the cooling liquid,The solenoid valve 42 is used to control the on / off, flow rate and flow direction of the cooling fluid during delivery, which can achieve accurate control of the temperature inside the power module and achieve rapid cooling when the temperature rises abnormally. At the same time, the strengthened structure enhances the stability between the soft-pack batteries, thereby improving the safety and environmental protection of the entire power module.
[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions recorded in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A power module with active and passive cooling, comprising a power module housing (1), characterized in that: At least two soft-pack batteries (2) are arranged in the power module housing (1), and a fluid pipeline (3) is fixedly arranged between adjacent soft-pack batteries (2). The fluid pipeline (3) supports and transports cooling fluid to cool the soft-pack batteries (2). A centrifugal pump (41) and a solenoid valve (42) are arranged at the inlet end of the fluid pipeline (3). The centrifugal pump (41) cools and pumps cooling fluid into the fluid pipeline (3). The solenoid valve (42) controls the on-off of the fluid pipeline (3) and adjusts the direction and flow rate of the cooling fluid in the fluid pipeline (3). A plurality of temperature sensors (51) for monitoring the temperature of the soft-pack batteries (2) are arranged on the outer wall of the soft-pack batteries (2). The temperature sensors (51) are electrically connected to the centrifugal pump (41) and the solenoid valve (42) respectively. When the temperature sensor (51) detects that the soft-pack batteries (2) are at a high temperature, it transmits a signal to the centrifugal pump (41) and the solenoid valve (42) to transport the fluid into the fluid pipeline (3) to cool the soft-pack batteries (2).
2. A power module with active and passive cooling according to claim 1, characterized in that: The fluid pipeline (3) comprises a main tube (31), and the main tube (31) is connected to a support mechanism (10) fixed between adjacent soft-pack batteries (2).
3. A power module with active and passive cooling according to claim 2, characterized in that: The support mechanism (10) comprises an M-shaped pipeline (32) and a U-shaped pipeline (33) respectively connected to the mother tube (31); the M-shaped pipeline (32) is located above the U-shaped pipeline (33); the M-shaped pipeline (32) and the U-shaped pipeline (33) are bonded and fixed between adjacent soft-pack batteries (2) and support the soft-pack batteries (2).
4. A power module with active and passive cooling according to claim 3, characterized in that: The M-shaped pipeline (32) and the U-shaped pipeline (33) are bonded between adjacent soft-pack batteries (2) by resin glue.
5. A power module with active and passive cooling according to claim 4, characterized in that: The soft-pack battery (2) comprises a plurality of battery cells (21) assembled and connected in series and parallel, the battery cell (21) comprising a battery cell housing (22), a diaphragm (23) being provided on the inner wall of the battery cell housing (22), and positive and negative electrode materials and an electrolyte being provided in the diaphragm (23).
Citation Information
Patent Citations
Energy storage power supply module structure
CN117577995A