Liquid defoaming device for storage box of filling machine

By designing a liquid defoaming device in the filling machine storage box, the principle of bubbles being lighter than materials is used to make the bubbles run above the liquid surface, solving the problem that bubbles in the liquid filling machine affect the filling accuracy, and achieving high accuracy and purity of liquid filling.

CN222657843UActive Publication Date: 2025-03-25JINTAN ZHUFENG PACKING MASCH CO LTD
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Patent Information

Application Number
CN202421394585.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-25
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In liquid filling machines, due to the impact generated when the material is fed, the liquid mixes with air, forming difficult-to-eliminate micro-bubbles, which affect the filling metering accuracy and liquid storage or deterioration.

Method used

A liquid defoaming device for the filling machine storage box is designed, including a rotating platform and a storage box arranged on the rack. The storage box is equipped with a liquid partition wall and an exhaust pipe surrounded by stainless steel rings. Using the principle that bubbles are lighter than materials, the bubbles can run above the liquid surface and flow into the filling valve through the bottom channel of the partition wall to ensure that there are no bubbles when filling the liquid.

Benefits of technology

Through the design of the defoaming device, the bubbles in the storage box can be effectively removed, the purity of the liquid during filling, the filling accuracy can be improved, the measurement error can be reduced, and the quality of the liquid can be protected.

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Abstract

The utility model discloses a liquid defoaming device for a material storage box of a filling machine, which comprises a horizontal supporting table top arranged at the center of the material storage box through a supporting rod, a liquid separation wall enclosed by a stainless steel ring is arranged in the material storage box, and a clean material area is arranged between the liquid separation wall and the outer wall of the material storage box. An exhaust pipe close to the liquid separation wall and a quantitative cup located on the outer side of the exhaust pipe are arranged in the clean material area, the bottom of the quantitative cup is connected with a filling valve, and the bottom of each filling valve is provided with a bottle supporting lifting mechanism installed on the rotating platform. The bubble penetrating prevention wall is additionally arranged in the material storage box, the filling valve is arranged on the periphery of the central liquid separation wall, materials can flow into a filling valve area through a channel at the bottom of the liquid separation wall, and due to the principle that air bubbles are lighter than the materials and can run outwards, the liquid materials on the lower portion of the material storage box do not have bubbles until the air bubbles run out of the liquid surface. Pure liquid flows into a filling area, so that the liquid can be filled into a container, and the metering is consistent without deviation.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary equipment for filling machines, in particular to a liquid defoaming device for a material storage box of a filling machine. Background Art

[0002] Liquid filling machine, as the name suggests, is a kind of equipment for filling liquid. According to the filling principle, liquid filling machine can be divided into normal pressure filling machine, pressure filling machine, vacuum filling machine, automatic quantitative liquid filling machine; according to the filling operation type, it can be divided into fully automatic liquid filling machine and semi-automatic liquid filling machine; according to the filling type, it can be divided into dilute liquid filling machine, concentrated liquid filling machine and oil filling machine, etc.

[0003] When the material enters the storage box through the feed pipe, the liquid and air are mixed together due to the strong impact. At this time, the air forms micro bubbles in the liquid, which are difficult to remove. If these bubbles cannot be removed, the biggest disadvantage is that it will affect the filling metering accuracy, resulting in more or less liquid metering after each bottle is filled, with a large error, and even affecting the storage or deterioration of the liquid after filling. Utility Model Content

[0004] In accordance with the above technical problems to be solved, a liquid defoaming device for a material storage box of a filling machine is provided.

[0005] To achieve the above-mentioned purpose, the utility model discloses a liquid defoaming device for a material storage box of a filling machine, comprising a rotating platform arranged on a frame and a material storage box arranged above the rotating platform, a horizontal supporting table surface being installed at the center of the material storage box through a supporting rod, a feed control valve being installed on the supporting table surface, a liquid partition wall surrounded by a stainless steel ring being arranged in the material storage box, a clean material area being formed between the liquid partition wall and an outer wall of the material storage box, an exhaust pipe close to the liquid partition wall and a quantitative cup located outside the exhaust pipe being arranged in the clean material area, a filling valve being connected to the bottom of the quantitative cup, and a bottle supporting and lifting mechanism being installed on the rotating platform being arranged at the bottom of each filling valve.

[0006] Furthermore, a feed pipe connected to the feed control valve is arranged below the support table, and a lateral discharge port with two sides connected is arranged at the bottom of the feed pipe.

[0007] Furthermore, a liquid level float installed at the bottom of the support table is arranged on the side of the feed pipe, and a proximity switch is arranged on the liquid level float to control the constant height of the liquid level.

[0008] Furthermore, at least four groups of bottom channels are opened at the bottom of the liquid isolation wall, which are evenly distributed in the circumferential direction and communicated with the clean material area, so that the clean material can flow in.

[0009] Furthermore, the height of the quantitative cup is lower than the height of the liquid partition wall.

[0010] Furthermore, the bottle supporting and lifting mechanism includes a bottle supporting disc and a bottle body arranged on the bottle supporting disc, a claw for clamping the bottle body is installed on the top of the bottle supporting disc, the side of the bottle supporting disc is slidably sleeved on a positioning column fixed on the surface of the rotating platform, and the bottom of the bottle supporting disc is connected to a lifting rod passing through a sliding sleeve installed on the rotating platform, the bottom of the lifting rod is connected to a pulley through a rotating shaft, and the pulley abuts against a cam ring installed on the surface of the frame.

[0011] Furthermore, a gear transmission mechanism is arranged on the surface of the frame, a slip ring connected to the rotating platform is arranged at the center of the gear transmission mechanism, and the top of the rotating platform is connected to the storage box through a supporting assembly.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the utility model discloses a liquid defoaming device for a material storage box of a filling machine, a bubble penetration prevention wall is added in the material storage box, surrounded by a stainless steel ring, the height of which is higher than the set liquid level height, and the filling valve is installed on the periphery of the central liquid isolation wall, and the material can flow into the filling valve through the bottom channel of the liquid isolation wall. Since air bubbles are lighter than materials, the bubbles will run upward until they run out of the liquid surface. There are no bubbles in the liquid at the bottom of the material storage box, and it becomes pure liquid and flows into the filling area, which can ensure that the liquid is filled into the container, achieve consistent metering without deviation, and improve the filling accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 It is a schematic diagram of a storage box of the utility model.

[0016] Figure 3 It is a schematic diagram of the bottle supporting lifting mechanism of the utility model.

[0017] Figure 4 It is a partial schematic diagram of the cam ring of the utility model.

[0018] In the figure: 1 is a frame; 11 is a cam ring; 2 is a rotating platform; 21 is a positioning column; 3 is a storage box; 30 is a bottom channel; 31 is a liquid partition wall; 32 is an exhaust pipe; 33 is a quantitative cup; 34 is a supporting table; 35 is a feed control valve; 36 is a lateral discharge port; 37 is a liquid level float; 38 is a filling valve; 4 is a bottle supporting lifting mechanism; 41 is a bottle supporting disc; 42 is a bottle body; 43 is a clamping claw; 44 is a lifting rod; 45 is a pulley; 5 is a supporting assembly; 6 is a gear transmission mechanism; 7 is a slip ring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the protection scope of the utility model.

[0020] An embodiment of the utility model, as Figure 1 and Figure 2 As shown, the defoaming device includes a rotating platform 2 arranged on a frame 1 and a storage box 3 arranged above the rotating platform 2. A horizontal support table 34 is installed at the center of the storage box 3 through a support rod. A feed control valve 35 is installed on the support table 34. A liquid partition wall 31 surrounded by a stainless steel ring is arranged in the storage box 3. A clean material area is formed between the liquid partition wall 31 and the outer wall of the storage box 3. An exhaust pipe 32 close to the liquid partition wall 31 and a quantitative cup 33 located outside the exhaust pipe 32 are arranged in the clean material area. A filling valve 38 is connected to the bottom of the quantitative cup 33. Each filling valve 38 is connected to the bottom of the quantitative cup 33. A bottle lifting mechanism 4 installed on the rotating platform 2 is provided at the bottom of the filling valve 38. A bubble penetration prevention wall is installed in the storage box 3, surrounded by a stainless steel circle, whose height is higher than the set liquid level height. The filling valve 38 is installed on the periphery of the central liquid partition wall 31. The material can flow into the filling valve 38 through the channel 30 at the bottom of the liquid partition wall 31. Since air bubbles are lighter than materials, the bubbles will run outward until they run out of the liquid surface. There are no bubbles in the liquid at the bottom of the storage box 3, and it becomes pure liquid and flows into the filling area to ensure that the liquid is filled into the container, achieving consistent measurement without deviation.

[0021] A feed pipe connected to a feed control valve 35 is provided below the support table 34, and a lateral discharge port 36 with two sides connected is provided at the bottom of the feed pipe. A transverse pipe is installed at the discharge end of the feed pipe to change the final discharge port from a one-way port to two lateral discharge ports to reduce impact force and bubble generation.

[0022] A liquid level float 37 installed at the bottom of the support table 34 is provided on the side of the feed pipe. A proximity switch is provided on the liquid level float 37. The liquid level height is detected by the proximity switch, and the signal is transmitted to the PLC computer through the transmission module connected to the slip ring 7 to control the opening and closing of the feed valve, and finally reach the liquid level and control it on the set liquid level line.

[0023] At least four groups of bottom channels 30 are evenly distributed in the circumferential direction and connected to the clean material area at the bottom of the liquid partition wall 31. Since air bubbles are lighter than materials, the bubbles will run outward until they run out of the liquid surface. At this time, there are no bubbles in the liquid at the bottom of the storage box, and it becomes pure liquid, which flows into the filling area from the bottom channel 30 to ensure that the liquid is filled into the container.

[0024] The height of the quantitative cup 33 is lower than that of the liquid isolation wall 31 , ensuring that the pure liquid material can smoothly enter the filling valve 38 from the quantitative cup 33 .

[0025] like Figure 3 As shown, the bottle supporting and lifting mechanism 4 includes a bottle supporting disc 41 and a bottle body 2 arranged on the bottle supporting disc 41. A claw 43 for clamping the bottle body 42 is installed on the top of the bottle supporting disc 41. The side of the bottle supporting disc 41 is slidably sleeved on a positioning column 21 fixed on the surface of the rotating platform 2. The bottom of the bottle supporting disc 41 is connected to a lifting rod 44 passing through a sliding sleeve installed on the rotating platform 2. The bottom of the lifting rod 44 is connected to a pulley 45 through a rotating shaft. Figure 4 As shown, the pulley 45 abuts against the cam ring 11 mounted on the surface of the frame 1.

[0026] A gear transmission mechanism 6 is arranged on the surface of the frame 1, and a slip ring 7 connected to the rotating platform 2 is arranged in the center of the gear transmission mechanism 6. The top of the rotating platform 2 is connected to the storage box 3 through the support assembly 5. The gear transmission mechanism 6 has an engaged gear set and a gear ring arranged on the outside of the gear set and engaged with the gear set. The top of the gear ring is connected to the rotating platform through a connecting rod. The gear set is driven to rotate through the driving structure, which drives the gear ring to perform circular motion and rotates the rotating platform at the same time.

[0027] The working principle of this embodiment is as follows: the material enters the storage box from the horizontal discharge port at the bottom of the feed pipe. Since air bubbles are lighter than the material, the bubbles will run upward until they run out of the liquid surface. The pure liquid material enters the clean material area from the bottom channel. When the liquid level in the clean material area rises to exceed the top of the quantitative cup, the material enters the filling valve. When the pulley at the bottom of the bottle lifting mechanism passes the raised part on the cam ring, the bottle body rises and abuts against the filling valve to complete the filling operation.

[0028] Several points that need to be explained are: First, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, and can be mechanical or electrical connections, or internal connectivity between two elements, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change; secondly, in this article, relational terms such as first and second, etc. are only used to distinguish one entity from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities.

[0029] The above examples are merely illustrative of the present utility model and do not constitute a limitation on the protection scope of the present utility model. All designs that are identical or similar to the present utility model fall within the protection scope of the present utility model.

Claims

1. A liquid defoaming device for a material storage box of a filling machine, comprising a rotating platform (2) arranged on a frame (1) and a material storage box (3) arranged above the rotating platform (2), characterized in that: A horizontal support table (34) is installed at the center of the material storage box (3) via a support rod, and a feed control valve (35) is installed on the support table (34). A liquid partition wall (31) surrounded by a stainless steel ring is provided in the material storage box (3), and a clean material area is provided between the liquid partition wall (31) and the outer wall of the material storage box (3). An exhaust pipe (32) close to the liquid partition wall (31) and a quantitative cup (33) located outside the exhaust pipe (32) are provided in the clean material area. A filling valve (38) is connected to the bottom of the quantitative cup (33), and a bottle supporting lifting mechanism (4) installed on the rotating platform (2) is provided at the bottom of each filling valve (38).

2. A liquid defoaming device for a filling machine storage box according to claim 1, characterized in that: A feed pipe connected to a feed control valve (35) is provided below the support table (34), and a lateral discharge port (36) communicating on both sides is provided at the bottom of the feed pipe.

3. A liquid defoaming device for a filling machine storage box according to claim 2, characterized in that: A liquid level float (37) mounted on the bottom of the support table (34) is provided on the side of the feed pipe, and a proximity switch is provided on the liquid level float (37).

4. A liquid defoaming device for a filling machine storage box according to claim 1, characterized in that: At least four groups of bottom channels (30) are evenly distributed in the circumferential direction and communicated with the clean material area.

5. A liquid defoaming device for a filling machine storage box according to claim 1, characterized in that: The height of the quantitative cup (33) is lower than the height of the liquid partition wall (31).

6. A liquid defoaming device for a filling machine storage box according to claim 1, characterized in that: The bottle supporting and lifting mechanism (4) comprises a bottle supporting disc (41) and a bottle body (42) arranged on the bottle supporting disc (41); a claw (43) for clamping the bottle body (42) is installed on the top of the bottle supporting disc (41); a side of the bottle supporting disc (41) is slidably sleeved on a positioning column (21) fixed on the surface of the rotating platform (2); a lifting rod (44) passing through a sliding sleeve installed on the rotating platform (2) is connected to the bottom of the bottle supporting disc (41); a pulley (45) is connected to the bottom of the lifting rod (44) via a rotating shaft; and the pulley (45) abuts against a cam ring (11) installed on the surface of the frame (1).

7. A liquid defoaming device for a filling machine storage box according to claim 1, characterized in that: The surface of the frame (1) is provided with a gear transmission mechanism (6), the center of the gear transmission mechanism (6) is provided with a slip ring (7) connected to the rotating platform (2), and the top of the rotating platform (2) is connected to the storage box (3) via a support assembly (5).