Decarburization flash steam recovery device
By designing a decarbonized flash vapor recovery device including a locking mechanism and a regulating frame, the problem of decarbonized flash vapor directly venting without treatment in the synthetic ammonia production process is solved, and CO2 emissions are reduced and H2 and N2 are reused, which extends the life of the transmission tube and improves the recycling efficiency.
Patent Information
- Application Number
- CN202421416753.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the existing synthetic ammonia production process, decarbonized flash vapor is directly emptied without treatment, resulting in an increase in CO2 emissions, waste of H2 and N2 energy, and the steam carrying hot gas during steam recovery increases the load of the transmission tube, shortening its life.
A decarbonized flash vapor recovery device is designed, including a base plate, an amine liquid regeneration tower, a transmission tube, a compressed waste liquid tank, an air compressor, a gas cabinet and a support device. Through the coordination of the locking mechanism and the adjustment frame, the stability and support of the transmission tube are increased, and the impact of hot gas on the transmission tube is reduced.
It effectively reduces CO2 emissions, improves the reuse rate of H2 and N2, reduces the heat load of the transmission tube, extends its service life, and improves the working efficiency of the recycling device.
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Figure CN222658301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of synthetic ammonia, in particular to a decarbonization flash steam recovery device. Background Art
[0002] Most of the synthetic ammonia production in my country uses solid fuel to produce synthetic ammonia raw gas, that is, in the gasification furnace, oxygen in the air is used to react with the red-hot carbon layer in the furnace to produce an oxidation reaction, releasing a large amount of heat energy, which is stored in the carbon layer. When the temperature in the furnace reaches a certain value, water vapor is used to pass through the red-hot carbon layer to absorb heat and decompose CO+H2. When the furnace temperature is low, air is blown in again to increase the furnace temperature. This cycle is called fixed-bed intermittent gasification method. In the existing production process, the liquid released from the decarbonization section is directly discharged without any treatment after flash evaporation in the high flash tank (i.e., decarbonization flash gas), which has many shortcomings; the decarbonization flash gas still contains some CO2, H2 and N2. Direct discharge causes CO2 to be discharged into the atmosphere, increasing the atmospheric greenhouse effect, which is not good for the environment. H2 and N2 are the main raw materials for synthetic ammonia. Discharging leads to energy waste, increased production costs, and is not conducive to energy conservation and environmental protection.
[0003] For example, the publication number CN201120023210.4 discloses the "Synthetic Ammonia Decarbonization Flash Steam Recovery Device". The decarbonization flash steam in the synthetic ammonia production process enters the high-pressure flash steam absorption tower, and is fully contacted with the propylene carbonate solution from the decarbonization pump. The decarbonization liquid absorbs the CO2 gas in the flash steam. After the CO2 is removed, the flash steam is purified and separated by the washing tower and the separation tower, leaving only H2 and N2. After being compressed by the hydrogen and nitrogen compressor, it can be reused as a raw material for synthetic ammonia. In addition, the propylene carbonate liquid that has absorbed the CO2 gas passes through the low flash tank and the normal solution tower to obtain CO2 gas with a purity of more than 95.7%, which can be directly sent to the urea section and used as the raw gas for producing urea.
[0004] However, when steam is recovered, the steam will carry a large amount of hot gas for synchronous recovery, and the hot gas will increase the load on the transmission pipe and cause the transmission pipe to shake, thereby reducing the life of the transmission pipe. At the same time, it is easy to cause the transmission pipe to break, which in turn leads to the collapse of the transmission pipe and the leakage of steam, thus affecting the recovery efficiency. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the utility model provides a decarbonization flash vapor recovery device to solve the above-mentioned problems.
[0007] (II) Technical solution
[0008] To achieve the above purpose, the utility model is implemented through the following technical solutions: a decarbonization flash gas recovery device, including a base plate, an amine liquid regeneration tower, a transmission pipe 1, a compressed waste liquid tank, a transmission pipe 2, an air compressor, a gas cabinet and a supporting device, the top of the base plate is respectively installed with an amine liquid regeneration tower, a compressed waste liquid tank, an air compressor and a gas cabinet, the rear end of the amine liquid regeneration tower is connected to the lower side of the front end of the compressed waste liquid tank through a transmission pipe 1, the upper right end of the compressed waste liquid tank is connected to the rear end of the gas cabinet through a transmission pipe 2, an air compressor is arranged in the middle of the transmission pipe 2, and the supporting device is installed on the transmission pipe 2. The front end outer side of the supporting device comprises a bottom block, a locking mechanism, a mounting seat, an arc placement plate, an adjusting frame, an adjusting screw and an adjusting pressure plate. The inner side of the upper end of the bottom block is locked and matched with the bottom front side of the mounting seat through the locking mechanism. The inner side of the upper end of the mounting seat is provided with an arc placement plate. The lower end of the adjusting frame is slidably matched with the upper end outer side of the mounting seat. The middle inner side of the adjusting frame is threadedly matched with the middle part of the adjusting screw. The bottom of the adjusting screw is rotationally matched with the middle part of the upper end of the adjusting pressure plate. The bottom block is installed in the middle part of the top end of the bottom plate. The arc placement plate and the adjusting pressure plate are respectively installed on the front end outer side of the transmission pipe 2.
[0009] Preferably, the locking mechanism includes an alignment groove, a movable rod, a block and an alignment block, the inner left side of the alignment groove is engaged with the right end of the movable rod, a block is installed on the upper middle side of the movable rod, the rear end of the movable rod is engaged with the inner side of the left end of the alignment block, the alignment groove is arranged on the inner side of the upper end of the bottom block, and an alignment block is installed on the bottom front side of the mounting seat.
[0010] Preferably, the cross-sections of the left and right sides of the upper end of the mounting seat are both L-shaped, and the lower sides of the left and right ends of the mounting seat are respectively slidably matched with the left and right sides of the upper end of the mounting seat.
[0011] Preferably, two groups of locking mechanisms are provided, and are arranged along the left and right sides of the bottom block in a mirror-symmetrical manner.
[0012] Preferably, the arc placement plate and the adjustment pressure plate are respectively arranged along the inner sides of the mounting seat and the adjustment frame in opposite directions.
[0013] Preferably, the inner side of the alignment groove is provided with two groups of grooves, one large and one small, and the front and rear sides of the small groove on the left side inside the alignment groove are respectively provided with notches of sizes corresponding to the card block.
[0014] Preferably, the size of the alignment block matches the notch of the right groove inside the alignment slot, and a notch consistent with the width of the movable rod is provided inside the alignment block.
[0015] Preferably, the arc placement plate is made of rubber material, which has good fit and stability.
[0016] Preferably, the alignment block is made of stainless steel and has good stability.
[0017] (III) Beneficial effects
[0018] The utility model provides a decarbonization flash gas recovery device. It has the following beneficial effects: by setting a supporting device, the bottom block and the mounting seat are quickly locked and installed through a locking mechanism; by sliding the adjustment frame along the upper side of the mounting seat to the position to be fixed; by placing the arc plate and the adjustment pressure plate to fit the connection between the pipeline, and by cooperating with the adjustment screw and the mounting seat, the stabilizing effect of the adjustment pressure plate on the pipeline is increased.
[0019] The utility model provides a decarbonization flash steam recovery device, which has the following beneficial effects: by setting a locking mechanism, after the alignment card block is docked and inserted into the alignment slot, the movable rod is horizontally inserted along the inner side of the alignment slot and rotated, so that the card block is docked and turned into the alignment card block to achieve the effect of locking and fixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2 It is a schematic diagram of the planar structure of the utility model;
[0022] Figure 3 It is a schematic diagram of the process structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the support device of the utility model;
[0024] Figure 5 This is a front plan view of the support device of the utility model;
[0025] Figure 6 It is a schematic diagram of the planar structure of the locking mechanism of the utility model;
[0026] Figure 7 It is a front structural schematic diagram of the locking mechanism of the utility model.
[0027] In the figure: bottom plate-1, amine liquid regeneration tower-2, transmission pipe 1-3, compressed waste liquid tank-4, transmission pipe 2-5, air compressor-6, gas cabinet-7, supporting device-8, bottom block-81, locking mechanism-82, mounting seat-83, arc plate-84, adjusting frame-85, adjusting screw-86, adjusting pressure plate-87, alignment groove-821, movable rod-822, block-823, alignment block-824. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1 , 2 and 3. The utility model provides a technical solution for a decarbonization flash gas recovery device: a decarbonization flash gas recovery device, comprising a base plate 1, an amine liquid regeneration tower 2, a transmission pipe 1 3, a compressed waste liquid tank 4, a transmission pipe 2 5, an air compressor 6, a gas cabinet 7 and a supporting device 8. The top of the base plate 1 is respectively equipped with the amine liquid regeneration tower 2, the compressed waste liquid tank 4, the air compressor 6 and the gas cabinet 7. The rear end of the amine liquid regeneration tower 2 is connected to the lower side of the front end of the compressed waste liquid tank 4 through the transmission pipe 1 3, and the upper right end of the compressed waste liquid tank 4 is connected to the rear end of the gas cabinet 7 through the transmission pipe 2 5. An air compressor 6 is arranged in the middle of the transmission pipe 2 5, and the supporting device 8 is installed on the outer side of the front end of the transmission pipe 2 5.
[0030] See also Figure 4 and 5 The utility model provides a technical solution for a decarbonization flash steam recovery device: a decarbonization flash steam recovery device, a supporting device 8 includes a bottom block 81, a locking mechanism 82, a mounting seat 83, a placement arc plate 84, an adjusting frame 85, an adjusting screw 86 and an adjusting pressure plate 87. The inner side of the upper end of the bottom block 81 is locked with the bottom front side of the mounting seat 83 through the locking mechanism 82, and the upper inner side of the mounting seat 83 is provided with a placement arc plate 84. The lower end of the adjusting frame 85 is slidably matched with the outer side of the upper end of the mounting seat 83. The inner side of the middle part of the adjusting frame 85 is threadedly matched with the middle part of the adjusting screw 86. The bottom of the adjusting screw 86 is threadedly matched with the upper part of the adjusting pressure plate 87. The middle of the end is rotated to cooperate, the bottom block 81 is installed in the middle of the top of the bottom plate 1, the placement arc plate 84 and the adjustment pressure plate 87 are respectively installed on the outside of the front end of the transmission tube 5, the cross-sections of the left and right sides of the upper end of the mounting seat 83 are both L-shaped, the lower sides of the left and right ends of the mounting seat 83 are respectively slidably matched with the left and right sides of the upper end of the mounting seat 83, and the locking mechanism 82 is provided with two groups, and is mirror-symmetrically arranged along the left and right sides of the inner side of the bottom block 81, the placement arc plate 84 and the adjustment pressure plate 87 are respectively distributed oppositely along the inner sides of the mounting seat 83 and the adjustment frame 85, and the placement arc plate 84 is made of rubber material and has good fit and stability.
[0031] See also Figure 6 and 7The utility model provides a technical solution for a decarbonization flash gas recovery device: a decarbonization flash gas recovery device, a locking mechanism 82 includes an alignment groove 821, a movable rod 822, a block 823 and an alignment block 824, the inner left side of the alignment groove 821 is engaged with the right end of the movable rod 822, a block 823 is installed on the upper side of the middle of the movable rod 822, the rear end of the movable rod 822 is engaged with the inner side of the left end of the alignment block 824, and the alignment groove 821 is arranged on the inner side of the upper end of the bottom block 81, An alignment block 824 is installed on the front side of the bottom of the mounting seat 83. The inner side of the alignment slot 821 is provided with two groups of grooves, one large and one small. The front and rear sides of the small groove on the left side of the alignment slot 821 are respectively provided with notches of corresponding sizes to the block 823. The size of the alignment block 824 is consistent with the notch of the groove on the right side of the alignment slot 821, and the inside of the alignment block 824 is provided with a notch consistent with the width of the movable rod 822. The alignment block 824 is made of stainless steel and has good stability.
[0032] When in use, firstly, the alignment block 824 at the bottom of the mounting seat 83 is inserted into the alignment groove 821 on the inner side of the upper end of the bottom block 81, and then the movable rod 822 is inserted horizontally along the inner side of the alignment groove 821 and rotated, so that the block 823 is rotated into the alignment block 824 to complete the locking and fixing.
[0033] Then, the mounting seat 83 is placed at the bottom of the transmission tube 2 5, and the arc plate 84 is placed to fit the bottom of the transmission tube 2 5, and then the two sets of adjustment frames 85 are respectively tilted and slid to the upper side of the mounting seat 83, and then the adjustment frames 85 are straightened, and the two sets of adjustment frames 85 are respectively slid along the mounting seat 83, and at the same time, the two sets of adjustment frames 85 are adjusted to the angle required by the transmission tube 2 5, and then the two sets of adjustment screws 86 are respectively rotated to make the mounting seat 83 pressed down along the adjustment screws 86, and at the same time, the two sets of adjustment pressure plates 87 are respectively fitted with the outer sides of the upper ends of the front and rear sides of the transmission tube 2 5, thereby increasing the support and stability of the transmission tube 2 5;
[0034] Finally, the liquid in the amine liquid regeneration tower 2 is transmitted through the transmission pipe 1 3 and led to the compressed waste liquid tank 4, and then through the underground tank gas phase pipeline of the transmission pipe 2 5 to the air compressor 6, and finally transported to the gas cabinet 7 for reuse.
[0035] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0036] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A decarbonization flash gas recovery device, comprising a base plate (1), an amine liquid regeneration tower (2), a transmission pipe 1 (3), a compressed waste liquid tank (4), a transmission pipe 2 (5), an air compressor (6) and a gas cabinet (7), wherein the top of the base plate (1) is respectively equipped with the amine liquid regeneration tower (2), the compressed waste liquid tank (4), the air compressor (6) and the gas cabinet (7), the rear end of the amine liquid regeneration tower (2) is connected to the lower side of the front end of the compressed waste liquid tank (4) through the transmission pipe 1 (3), the upper right end of the compressed waste liquid tank (4) is connected to the rear end of the gas cabinet (7) through the transmission pipe 2 (5), and the middle of the transmission pipe 2 (5) is provided with an air compressor (6); Features: The invention also comprises a supporting device (8), wherein the supporting device (8) is installed on the outer side of the front end of the transmission pipe (5), and the supporting device (8) comprises a bottom block (81), a locking mechanism (82), a mounting seat (83), an arc plate (84), an adjustment frame (85), an adjustment screw (86) and an adjustment pressure plate (87). The inner side of the upper end of the bottom block (81) is locked with the front side of the bottom of the mounting seat (83) through the locking mechanism (82). The inner side of the upper end of the mounting seat (83) is provided with a screw rod (86) and a screw rod (87). A placement arc plate (84) is installed, the lower end of the adjustment frame (85) is slidably matched with the outer side of the upper end of the mounting seat (83), the middle inner side of the adjustment frame (85) is threadedly matched with the middle part of the adjustment screw (86), the bottom of the adjustment screw (86) is rotationally matched with the middle part of the upper end of the adjustment pressure plate (87), the bottom block (81) is installed at the middle part of the top end of the bottom plate (1), and the placement arc plate (84) and the adjustment pressure plate (87) are respectively installed on the outer side of the front end of the transmission pipe 2 (5).
2. A decarbonization flash gas recovery device according to claim 1, characterized in that: The locking mechanism (82) comprises an alignment groove (821), a movable rod (822), a block (823) and an alignment block (824); the inner left side of the alignment groove (821) is engaged with the right end of the movable rod (822); the block (823) is installed on the upper side of the middle part of the movable rod (822); the rear end of the movable rod (822) is engaged with the inner side of the left end of the alignment block (824); the alignment groove (821) is arranged on the inner side of the upper end of the bottom block (81); and the alignment block (824) is installed on the front side of the bottom of the mounting seat (83).
3. A decarbonization flash gas recovery device according to claim 1, characterized in that: The cross-sections of the left and right sides of the upper end of the mounting seat (83) are both L-shaped, and the lower sides of the left and right ends of the mounting seat (83) are respectively slidably matched with the left and right sides of the upper end of the mounting seat (83).
4. A decarbonization flash gas recovery device according to claim 1, characterized in that: The locking mechanisms (82) are provided in two groups and are arranged along the left and right sides of the bottom block (81) in a mirror-symmetrical manner.
5. A decarbonization flash vapor recovery device according to claim 1, characterized in that: The arc placement plate (84) and the adjustment pressure plate (87) are respectively arranged along the inner sides of the mounting seat (83) and the adjustment frame (85) in opposite directions.
6. A decarbonization flash gas recovery device according to claim 2, characterized in that: The inner side of the alignment groove (821) is provided with two groups of grooves, one large and one small. The front and rear sides of the small groove on the left side of the alignment groove (821) are respectively provided with notches of a size corresponding to the block (823).
7. A decarbonization flash gas recovery device according to claim 2, characterized in that: The size of the alignment block (824) matches the notch of the right groove inside the alignment slot (821), and a notch consistent with the width of the movable rod (822) is provided inside the alignment block (824).
Citation Information
Patent Citations
Synthesis ammonia decarbonizing flash steam recovery device
CN201988310U