Mixing assembly for preparing anti-icing coating material of double-super-hydrophobic railway contact net

By premixing the hydrophobic powder and solute in a vacuum or near vacuum environment and injecting it into the preparation barrel, the production quality and efficiency reduction problems caused by the hydrophobic powder being wrapped in bubbles is solved, and the uniform distribution and efficient production of the coating solution are achieved.

CN222658492UActive Publication Date: 2025-03-25POLYU MATERIAL TECH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202420595209.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-25
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The hydrophobic powder in the hydrophobic coating solution is easily wrapped by bubbles, resulting in powder aggregation and reducing production quality and efficiency.

Method used

In a vacuum or near-vacuum environment, the connection between the solute conveying pipeline and the powder conveying pipeline is achieved to premix the hydrophobic powder and the solute and then inject it into the preparation barrel to avoid powder contacting the air.

Benefits of technology

Ensure that the hydrophobic powder is evenly distributed in the coating solution, and improve the production quality and production efficiency of the coating solution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixing assembly for preparing an anti-icing coating material of a double-super-hydrophobic railway contact net, which relates to the technical field of hydrophobic coating preparation and comprises a preparation barrel, a vacuum tank, a solute conveying pipeline and a powder conveying pipeline, a discharge hole of the vacuum tank is communicated with a solute conveying pipeline through a powder conveying pipeline; the powder conveying pipeline is provided with a first gate, and a first discharging gate plate is inserted into the first gate in a sliding mode. A second gate is formed in the solute conveying pipeline, and a second discharging gate plate is inserted into the second gate in a sliding manner; an exhaust pipeline with an exhaust one-way valve is arranged on a solute conveying pipeline, hydrophobic powder output by a vacuum tank and solute in a solute conveying pipeline are premixed in a vacuum or near-vacuum environment and then injected into a preparation barrel, and uniform distribution of the hydrophobic powder in a coating solution is facilitated; therefore, the purpose of improving the production quality and the production efficiency of the coating solution is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydrophobic coating preparation, in particular to a mixed component prepared from a double super-hydrophobic railway contact network anti-icing coating material. Background Art

[0002] In recent years, the special waterproof properties of lotus leaf surface have attracted widespread attention. Studies have found that the multi-layered micro-nanostructure and hydrophobic waxy materials on the lotus leaf surface give it excellent super-hydrophobic properties. This special wettability gives it great application prospects in the fields of waterproofing, oil-water separation, anti-icing, corrosion resistance, self-cleaning, microfluidic transportation, etc. Especially in the field of anti-icing, the special wettability of super-hydrophobicity can not only reduce the accumulation of ice, but also effectively reduce the adhesion between ice and substrate, thereby achieving the purpose of anti-icing.

[0003] Hydrophobic powders such as fluorinated silica are added to the hydrophobic coating solution. However, due to the hydrophobic properties of the hydrophobic powder, the air in the hydrophobic coating solution will adhere to the surface of the hydrophobic powder, and multiple hydrophobic particles wrapped in bubbles will aggregate to form hydrophobic powder clusters, thereby reducing the production quality and production efficiency of the hydrophobic coating solution. Utility Model Content

[0004] The purpose of the utility model is to provide a hybrid component prepared from a double super-hydrophobic railway contact network anti-icing coating material to solve the above-mentioned technical problems.

[0005] Based on the above purpose, the utility model provides a mixing assembly for preparing a double super-hydrophobic railway contact network anti-icing coating material, comprising a preparation barrel with an agitator arranged inside, a vacuum tank, a solute conveying pipeline and a powder conveying pipeline, one end of the solute conveying pipeline is connected to the preparation barrel, and the discharge port of the vacuum tank is connected to the solute conveying pipeline through the powder conveying pipeline;

[0006] The powder conveying pipeline is provided with a first gate, and a first material discharge gate is slidably inserted in the first gate;

[0007] The solute delivery pipeline is provided with a second gate, a second material discharge gate is slidably inserted in the second gate, and the second gate is located between the preparation barrel and the powder delivery pipeline;

[0008] An exhaust pipe is arranged on the molten powder conveying pipe and below the first gate, and an exhaust check valve is arranged at one end of the exhaust pipe.

[0009] Furthermore, one end of the solute delivery pipeline is tilted downward, and the lower end of the solute delivery pipeline is connected to the preparation barrel.

[0010] Furthermore, the lower end of the solute delivery pipeline is located below the liquid level of the solvent or solution in the preparation barrel, and the plane where the upper end of the solute delivery pipeline is located is not lower than the liquid level of the solvent or solution in the preparation barrel.

[0011] Furthermore, the powder conveying pipeline is vertically arranged above the solute conveying pipeline.

[0012] Furthermore, it also includes an integrated pipeline integrating the solute conveying pipeline, the powder conveying pipeline, the exhaust pipeline, the first gate and the second gate, and the integrated pipeline is arranged on the side wall of the preparation barrel.

[0013] Furthermore, the vacuum tank is provided with a feed port for inputting hydrophobic powder, and a vacuum interface for connecting a vacuum pumping device.

[0014] Beneficial effects of the utility model:

[0015] The utility model continuously replenishes the solute into the solute conveying pipeline during the process of adding the solute and the hydrophobic powder, thereby achieving the goal of premixing the hydrophobic powder output by the vacuum tank and the solute in the solute conveying pipeline under a vacuum or near-vacuum environment and then injecting them into the preparation barrel, which is beneficial to the uniform distribution of the hydrophobic powder in the coating solution, thereby achieving the purpose of improving the production quality and production efficiency of the coating solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a cross-sectional view of the utility model;

[0019] Figure 3 for Figure 2 Enlarged view of part A in the middle;

[0020] Figure 4 It is a structural schematic diagram of the integrated pipeline of the utility model.

[0021] The numbers in the figure are:

[0022] 1- agitator; 2- preparation barrel; 3- vacuum tank; 4- solute delivery pipeline; 5- powder delivery pipeline; 6- first gate; 7- first discharge gate; 8- second gate; 9- second discharge gate; 10- exhaust pipeline; 11- exhaust check valve; 12- integrated pipeline; 13- feed port; 14- vacuum interface. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figures 1 to 4 As shown, a mixing assembly for preparing a double super-hydrophobic railway contact network anti-icing coating material includes a preparation barrel 2 with an agitator 1 disposed therein, a vacuum tank 3, a solute conveying pipeline 4 and a powder conveying pipeline 5, one end of the solute conveying pipeline 4 is connected to the preparation barrel 2, and the discharge port of the vacuum tank 3 is connected to the solute conveying pipeline 4 through the powder conveying pipeline 5;

[0025] A first gate 6 is provided on the powder conveying pipeline 5, and a first material discharge gate plate 7 is slidably inserted in the first gate 6;

[0026] A second gate 8 is provided on the solute delivery pipeline 4, a second material discharge gate plate 9 is slidably inserted in the second gate 8, and the second gate 8 is located between the preparation barrel 2 and the powder delivery pipeline 5;

[0027] An exhaust pipe 10 is provided on the powder delivery pipe 5 and below the first gate 6 . An exhaust check valve 11 is provided at one end of the exhaust pipe 10 . The exhaust pipe 10 is filled with solutes and the gas is discharged from the exhaust check valve 11 .

[0028] Specifically, a solvent is added into the preparation barrel 2, and a hydrophobic powder to be added, such as fluorinated silica, is added into the vacuum tank 3, and then the vacuum tank 3 is evacuated by a vacuum pumping device, and then the solute is filled into the solute conveying pipe 4, so that the solute overflows into the powder conveying pipe 5, and the air in the powder conveying pipe 5 is discharged through the exhaust pipe 10 and the exhaust check valve 11. Subsequently, the first unloading gate 7 and the second unloading gate 9 are operated in sequence, and the solute is continuously added to the solute conveying pipe 4 at the same time, so that the hydrophobic powder in the vacuum tank 3 and the solute are preliminarily mixed in a vacuum or near-vacuum environment and then injected into the preparation barrel 2 together, and mixed evenly with the solvent in the preparation barrel 2 under the stirring of the agitator 1, thereby avoiding the hydrophobic powder from contacting with air during the addition process to the preparation barrel 2, causing the hydrophobic powder to be wrapped by bubbles, resulting in a large number of hydrophobic powder clumps aggregated by bubble wrapping in the prepared coating solution, thereby facilitating the uniform distribution of the hydrophobic powder in the coating solution, while ensuring the production quality of the coating solution, helping to reduce the time of stirring the coating solution, thereby improving the production efficiency of the coating solution.

[0029] It should be noted that the first material discharge gate 7 and the second material discharge gate 9 always keep the corresponding first gate 6 and the second gate 8 closed.

[0030] The utility model arranges a powder conveying pipeline 5 on the solute conveying pipeline 4, one end of the fixed conveying channel is connected with the vacuum tank 3 containing hydrophobic powder, and an exhaust pipeline 10 is arranged on the powder conveying pipeline 5, the exhaust pipeline 10 is provided with an exhaust check valve 11, a first unloading gate plate 7 is arranged on the fixed conveying channel, and a second unloading gate plate 9 is arranged on the solute conveying pipeline 4. When the solute fills the solute conveying pipeline 4 and the fixed conveying channel below the first unloading gate plate 7, the first unloading gate plate 7 and the second unloading gate plate 9 are opened in sequence, and the solute is continuously supplemented to the solute conveying pipeline 4 during the process of adding the solute and the hydrophobic powder, so as to realize that the hydrophobic powder and the solute are premixed in a vacuum or near-vacuum environment and then injected into the preparation barrel 2, which is beneficial to the uniform distribution of the hydrophobic powder in the coating solution, thereby achieving the purpose of improving the production quality and production efficiency of the coating solution.

[0031] Preferably, one end of the solute delivery pipeline 4 is tilted downward, and the lower end of the solute delivery pipeline 4 is connected to the preparation barrel 2 to facilitate the solute to fill the solute delivery pipeline 4 and the powder delivery pipeline 5 below the first unloading gate 7 and exhaust the air.

[0032] Preferably, the lower end of the solute delivery pipe 4 is located below the liquid level of the solvent or solution in the preparation barrel 2, and the plane where the upper end of the solute delivery pipe 4 is located is not lower than the liquid level of the solvent or solution in the preparation barrel 2, thereby further preventing the hydrophobic powder from contacting the air.

[0033] Preferably, the powder conveying pipeline 5 is vertically arranged above the solute conveying pipeline 4 to facilitate the installation of the vacuum tank 3 and the discharge of the hydrophobic powder.

[0034] Preferably, it further comprises an integrated pipeline 12 integrating the solute conveying pipeline 4, the powder conveying pipeline 5, the exhaust pipeline 10, the first gate 6 and the second gate 8, so as to simplify the assembly of the mixing component.

[0035] The vacuum tank 3 is provided with a feed port 13 for inputting hydrophobic powder, and a vacuum interface 14 for connecting a vacuum pumping device.

[0036] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the embodiments disclosed above are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. A mixing assembly for preparing a double superhydrophobic railway contact network anti-icing coating material, comprising a preparation barrel (2) having an agitator (1) disposed therein, characterized in that: It also comprises a vacuum tank (3), a solute conveying pipeline (4) and a powder conveying pipeline (5), one end of the solute conveying pipeline (4) is connected to the preparation barrel (2), and the discharge port of the vacuum tank (3) is connected to the solute conveying pipeline (4) through the powder conveying pipeline (5); The powder conveying pipeline (5) is provided with a first gate (6), and a first material discharge gate plate (7) is slidably inserted in the first gate (6); The solute delivery pipeline (4) is provided with a second gate (8), a second material discharge gate plate (9) is slidably inserted in the second gate (8), and the second gate (8) is located between the preparation barrel (2) and the powder delivery pipeline (5); An exhaust pipe (10) is provided on the powder conveying pipe (5) and below the first gate (6), and an exhaust check valve (11) is provided at one end of the exhaust pipe (10).

2. A hybrid component prepared from a double superhydrophobic railway contact network anti-icing coating material according to claim 1, characterized in that: One end of the solute delivery pipeline (4) is tilted downward, and the lower end of the solute delivery pipeline (4) is connected to the preparation barrel (2).

3. A hybrid component prepared from a double superhydrophobic railway contact network anti-icing coating material according to claim 1, characterized in that: The lower end of the solute delivery pipeline (4) is located below the liquid level of the solvent or solution in the preparation barrel (2), and the plane where the upper end of the solute delivery pipeline (4) is located is not lower than the liquid level of the solvent or solution in the preparation barrel (2).

4. A hybrid component prepared from a double superhydrophobic railway contact network anti-icing coating material according to claim 1, characterized in that: The powder conveying pipeline (5) is vertically arranged above the solute conveying pipeline (4).

5. The hybrid component prepared by the double superhydrophobic railway contact network anti-icing coating material according to claim 1 is characterized in that: It also includes an integrated pipeline (12) that integrates the solute conveying pipeline (4), the powder conveying pipeline (5), the exhaust pipeline (10), the first gate (6) and the second gate (8), and the integrated pipeline (12) is arranged on the side wall of the preparation barrel (2).

6. A hybrid component prepared from a double superhydrophobic railway contact network anti-icing coating material according to claim 1, characterized in that: The vacuum tank (3) is provided with a feed port (13) for inputting hydrophobic powder, and a vacuum interface (14) for connecting to a vacuum extraction device.