Magnetic reaction kettle with sufficient reaction

By designing the magnetic drive assembly and the swing self-positioning transmission connection assembly in the magnetic reactor, the synchronous rotation of the two stirring rods is achieved, which solves the problems of uneven mixing and insufficient reaction caused by a single stirring rod, and improves the stirring effect and use flexibility.

CN222658684UActive Publication Date: 2025-03-25FUJIAN ANDAFU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421432664.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-25
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

During the use of the existing magnetic reactor, the material flow amplitude is not large, the mixing is not uniform enough, and the reaction is not sufficient.

Method used

A fully reacted magnetic reactor is designed. Through the magnetic drive assembly and the swing self-positioning transmission connection assembly, two stirring rods can be driven simultaneously to rotate in the reactor body simultaneously, increasing the flow amplitude of the material, and improving the stirring and mixing effect through the spiral stirring blades.

Benefits of technology

It effectively improves the stirring and mixing effect and has a more sufficient reaction. At the same time, it can also control a single stirring rod, which is more energy-saving when mixing materials that are easier to react, and improves the flexibility of use.

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Abstract

The utility model relates to the technical field of reaction kettles, in particular to a magnetic reaction kettle with sufficient reaction, which comprises a reaction kettle body and a reaction kettle cover, the reaction kettle cover is fixed on the reaction kettle body, an L-shaped mounting plate is fixedly mounted at the top of the reaction kettle cover, and a magnetic driving component is mounted on the L-shaped mounting plate. A stirring rod is rotatably inserted into the reaction kettle cover, two driven gears are fixedly mounted on the stirring rod, the two driven gears are connected with a magnetic driving assembly through a swinging self-positioning transmission connecting assembly, and a stirring blade is fixedly mounted on the stirring rod and is spiral; according to the utility model, the two stirring rods can be simultaneously driven to synchronously rotate in the reaction kettle body, so that the flowing amplitude of materials in the reaction kettle body is larger, the stirring and mixing effects are effectively improved, meanwhile, more energy is saved when the materials which are relatively easy to react are mixed, and the use flexibility is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic reaction kettles, in particular to a magnetic reaction kettle with sufficient reaction. Background Art

[0002] The magnetic reactor adopts a static sealing structure, and the stirrer and the motor drive are connected by a magnetic coupling. Due to its contactless transmission torque, the static seal replaces the dynamic seal, which can completely solve the leakage problem that the previous mechanical seal and packing seal cannot solve, so that the entire medium and each stirring component are completely in an absolutely sealed state to work. However, during the use of the existing magnetic reactor, a single stirring rod is usually used to stir and mix the materials inside the reactor body. During use, the single stirring rod makes the flow amplitude of the material small, which is easy to cause the problem of uneven mixing, and it is easy to make the materials in the reactor react insufficiently, and there are certain disadvantages in the use process.

[0003] In view of this, the present utility model is proposed. Utility Model Content

[0004] In order to overcome the technical defects of the prior art, the utility model provides a magnetic reactor with sufficient reaction, which can simultaneously drive two stirring rods to rotate synchronously in the reactor body, so that the flow amplitude of the material in the reactor body is larger, the stirring and mixing effect is effectively improved, the reaction is more sufficient, and at the same time, a single stirring rod can be controlled, which is more energy-saving when mixing materials that are easier to react, and the flexibility of use is effectively improved.

[0005] The technical solution adopted by the utility model is: comprising a reactor body and a reactor cover, the reactor cover is fixed on the reactor body, the L-shaped mounting plate is fixedly installed on the top of the reactor cover, the magnetic drive assembly is installed on the L-shaped mounting plate, the stirring rod is rotatably plugged on the reactor cover, the driven gear is fixedly installed on the stirring rod, the number of the driven gears is two, the two driven gears are respectively located on both sides of the magnetic drive assembly, and the two driven gears are connected to the magnetic drive assembly through the swing self-positioning transmission connection assembly, the stirring rod is fixedly installed with the stirring blade, and the stirring blade is spiral.

[0006] Preferably, in order to control the drive motor to be turned on so that the drive gear can be driven to rotate through the permanent magnet coupler and the connecting shaft, the magnetic drive assembly includes the drive motor and the drive gear, the drive motor is fixed on the top of the L-shaped mounting plate, the drive gear is rotatably installed on the top of the reactor cover through the connecting shaft, and one end of the connecting shaft is fixedly connected to the output shaft of the drive motor through the permanent magnet coupler.

[0007] Preferably, in order to enable the extension strip to rotate on the stirring rod through the connecting ring, the swinging self-positioning transmission connection assembly includes the connecting ring, the connecting ring is rotatably sleeved on the stirring rod, and the extension strip is fixedly mounted on the connecting ring.

[0008] Preferably, in order to control the rotation of the driving gear so that the driven gear can be driven to rotate through the connecting gear, the connecting column is rotatably installed at one end of the bottom of the extension strip, and the connecting gear is fixedly installed at the bottom of the connecting column. The connecting gear meshes with the driving gear to connect the driven gear to the driving gear.

[0009] Preferably, in order to pass through the lifting head so that the lifting connecting rod can slide on the annular baffle, vertically corresponding mounting holes are provided on the extension strip and the connecting column, the annular baffle is fixedly installed in the mounting hole, the lifting connecting rod is slidably inserted on the annular baffle, and the lifting head is fixedly installed on the top of the lifting connecting rod.

[0010] Preferably, in order to fix the positioning plug in the positioning pin hole through the self-locking spring, the positioning plug is fixedly installed on the bottom of the lifting connecting rod, the positioning plug is inserted into the positioning pin hole provided on the reactor cover, and the positioning plug is elastically connected to the annular baffle through the self-locking spring.

[0011] Preferably, in order to feed materials into the reactor body through the feed hopper and the feed pipe, the feed pipe is fixedly installed on the reactor cover, one end of the feed pipe is connected to the reactor body, and the feed hopper is fixedly installed on the other end of the feed pipe.

[0012] Preferably, in order to enable the feed pipe to be closed by the on-off valve, the on-off valve is installed on the feed pipe.

[0013] The beneficial effects of the utility model are as follows: through the magnetic drive component and the swing self-positioning transmission connection component, the two stirring rods can be driven to rotate synchronously in the reactor body at the same time, and through the stirring blades, the flow amplitude of the material in the reactor body can be made larger, which effectively improves the stirring and mixing effect and makes the reaction more sufficient. At the same time, a single stirring rod can also be controlled, which is more energy-saving when mixing materials that are easier to react, effectively improves the flexibility of use, and is more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the installation structure of the stirring blade of the utility model.

[0016] Figure 3 It is a schematic diagram of the connection structure between the driven gear and the magnetic drive assembly of the utility model.

[0017] Figure 4 It is a structural schematic diagram of the magnetic drive component of the utility model.

[0018] Figure 5 It is a structural schematic diagram of the swing self-positioning transmission connection assembly of the utility model.

[0019] Explanation of the accompanying drawings: In the figure: 1, reactor body; 2, reactor cover; 3, L-shaped mounting plate; 4, magnetic drive assembly; 401, drive motor; 402, drive gear; 403, connecting shaft; 404, permanent magnet coupler; 5, stirring rod; 6, driven gear; 7, swing self-positioning transmission connection assembly; 701, connecting ring; 702, extension strip; 703, connecting column; 704, connecting gear; 705, annular baffle; 706, lifting connecting rod; 707, lifting head; 708, positioning plug; 709, self-locking spring; 8, stirring blade; 9, feed pipe; 10, feed hopper; 11, opening and closing valve. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings:

[0021] like Figure 1-Figure 5 As shown, this embodiment provides a fully reactive magnetic reactor, comprising a reactor body 1 and a reactor cover 2, the reactor cover 2 being fixed on the reactor body 1, an L-shaped mounting plate 3 being fixedly mounted on the top of the reactor cover 2, a magnetic drive assembly 4 being mounted on the L-shaped mounting plate 3, a stirring rod 5 being rotatably plugged on the reactor cover 2, a driven gear 6 being fixedly mounted on the stirring rod 5, two driven gears 6 being located on both sides of the magnetic drive assembly 4, and both driven gears 6 being connected to the magnetic drive assembly 4 through a swinging self-positioning transmission connection assembly 7, and when in use, the self-positioning transmission connection assembly 7 is swung to make The magnetic drive component 4 drives the driven gears 6 on both sides to rotate, so as to drive the two stirring rods 5 to rotate and stir in the reactor body 1, effectively improving the reaction efficiency. At the same time, the swinging self-positioning transmission connection component 7 is controlled to connect the driven gear 6 on one side to the magnetic drive component 4. For materials that are easier to mix and react, only a single stirring rod 5 is needed for stirring, which is more energy-saving and effectively improves the flexibility of use. A stirring blade 8 is fixedly installed on the stirring rod 5, and the stirring blade 8 is spiral, so that the liquid in the reactor body 1 can be better stirred by the stirring blade 8, so that the liquid in the reactor has stronger fluidity and the stirring effect is improved.

[0022] The magnetic drive assembly 4 includes a drive motor 401 and a drive gear 402. The drive motor 401 is fixed on the top of the L-shaped mounting plate 3. The drive gear 402 is rotatably mounted on the top of the reactor cover 2 via a connecting shaft 403. One end of the connecting shaft 403 is fixedly connected to the output shaft of the drive motor 401 via a permanent magnetic coupler 404. When in use, the drive motor 401 is controlled to be turned on so as to drive the stirring rod 5 to rotate via the permanent magnetic coupler 404 and the connecting shaft 403.

[0023] The swinging self-positioning transmission connection component 7 includes a connecting ring 701, which is rotatably sleeved on the stirring rod 5, and an extension strip 702 is fixedly installed on the connecting ring 701. A connecting column 703 is rotatably installed at one end of the bottom of the extension strip 702, and a connecting gear 704 is fixedly installed at the bottom of the connecting column 703. The connecting gear 704 is engaged with the driving gear 402 to connect the driven gear 6 to the driving gear 402. Vertically corresponding mounting holes are provided on the extension strip 702 and the connecting column 703, and an annular baffle 705 is fixedly installed in the mounting hole. A lifting connecting rod 706 is slidably inserted on the annular baffle 705, and a lifting head 707 is fixedly installed on the top of the lifting connecting rod 706. A positioning plug 708 is fixedly installed at the bottom of the lifting connecting rod 706, and the positioning plug 708 is plugged into the opening on the reactor cover 2 The positioning pin hole is provided, and the positioning plug 708 is elastically connected to the annular baffle 705 by a self-locking spring 709. When in use, the lifting head 707 is pulled upward to lift the connecting rod 706 and drive the positioning plug 708 to disengage from the positioning pin hole, so that the extension strip 702 can rotate on the stirring rod 5 through the connecting ring 701, driving the connecting gear 704 to roll on the driven gear 6, so that the connecting gear 704 is separated from the driving gear 402, so that the single-sided stirring rod 5 can perform stirring work, and at the same time, the connecting gears 704 and the driving gear 402 on both sides are controlled, so that the two stirring rods 5 can work at the same time, and when the connecting gear 704 is meshed and connected with the driving gear 402, under the action of the self-locking spring 709, the positioning plug 708 is fixed in the positioning pin hole, thereby improving the stability during use.

[0024] A feed pipe 9 is fixedly installed on the reactor cover 2, one end of the feed pipe 9 is connected to the reactor body 1, and a feed hopper 10 is fixedly installed on the other end of the feed pipe 9. An opening and closing valve 11 is installed on the feed pipe 9 to facilitate the material to be put into the reactor body 1 through the feed pipe 9 and the feed hopper 10, and at the same time, the reactor body 1 is sealed through the opening and closing valve 11.

[0025] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which shall fall within the scope of the utility model to be protected. The scope of protection of the utility model shall be defined by the attached claims and their equivalents.

Claims

1. A fully reactive magnetic reactor, comprising a reactor body (1) and a reactor cover (2), wherein the reactor cover (2) is fixed on the reactor body (1), and is characterized in that: An L-shaped mounting plate (3) is fixedly mounted on the top of the reactor cover (2), and a magnetic drive assembly (4) is mounted on the L-shaped mounting plate (3). A stirring rod (5) is rotatably plugged into the reactor cover (2), and a driven gear (6) is fixedly mounted on the stirring rod (5). There are two driven gears (6), and the two driven gears (6) are respectively located on both sides of the magnetic drive assembly (4), and the two driven gears (6) are connected to the magnetic drive assembly (4) via a swing self-positioning transmission connection assembly (7). A stirring blade (8) is fixedly mounted on the stirring rod (5), and the stirring blade (8) is spiral-shaped.

2. The fully reactive magnetic reactor according to claim 1, characterized in that: The magnetic drive assembly (4) comprises a drive motor (401) and a drive gear (402), wherein the drive motor (401) is fixed to the top of the L-shaped mounting plate (3), and the drive gear (402) is rotatably mounted on the top of the reactor cover (2) via a connecting shaft (403), and one end of the connecting shaft (403) is fixedly connected to the output shaft of the drive motor (401) via a permanent magnetic coupler (404).

3. The fully reactive magnetic reactor according to claim 2, characterized in that: The swing self-positioning transmission connection assembly (7) comprises a connection collar (701), the connection collar (701) being rotatably sleeved on the stirring rod (5), and an extension strip (702) being fixedly mounted on the connection collar (701).

4. The fully reactive magnetic reactor according to claim 3, characterized in that: A connecting column (703) is rotatably mounted on one end of the bottom of the extension strip (702), and a connecting gear (704) is fixedly mounted on the bottom of the connecting column (703). The connecting gear (704) is meshed with the driving gear (402) so that the driven gear (6) is connected to the driving gear (402).

5. The fully reactive magnetic reactor according to claim 4, characterized in that: The extension strip (702) and the connection column (703) are provided with vertically corresponding mounting holes, an annular baffle (705) is fixedly installed in the mounting hole, a lifting connecting rod (706) is slidably inserted on the annular baffle (705), and a lifting head (707) is fixedly installed on the top of the lifting connecting rod (706).

6. The fully reactive magnetic reactor according to claim 5, characterized in that: A positioning plug (708) is fixedly mounted on the bottom of the lifting connecting rod (706), the positioning plug (708) is inserted into a positioning pin hole provided on the reactor cover (2), and the positioning plug (708) is elastically connected to the annular baffle (705) via a self-locking spring (709).

7. The fully reactive magnetic reactor according to claim 1, characterized in that: A feed pipe (9) is fixedly mounted on the reactor cover (2); one end of the feed pipe (9) is connected to the reactor body (1); and a feed hopper (10) is fixedly mounted on the other end of the feed pipe (9).

8. The fully reactive magnetic reactor according to claim 7, characterized in that: An on-off valve (11) is installed on the feed pipe (9).