Wind power dust removal and evaporation drying integrated biomass energy micro-crushing device
By designing a biomass energy micro-pulverizing device that integrates wind dust removal and evaporation and drying, the problems of uneven crushing, low efficiency, environmental pollution and safety limitation in existing equipment are solved, automated production and efficient dust removal treatment are achieved, and the efficiency and safety of biomass energy pretreatment are improved.
Patent Information
- Application Number
- CN202420721183.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-08
AI Technical Summary
Existing biomass energy crushing equipment has problems such as uneven crushing, low efficiency, high cost, limited environmental pollution and safety, and traditional equipment is difficult to produce automatically.
A biomass energy micro-pulverizing device integrating wind dust removal and evaporation drying is designed, including a multi-stage crushing device, a wind dust removal environmental protection device and an evaporation drying device. By adjusting the size of the tooth plate screen mesh hole and wind power, automatic crushing and dust removal treatment is achieved.
The device does not require a lot of human intervention, improves the efficiency of biomass energy pretreatment, realizes efficient dust removal treatment of crushed materials, reduces energy consumption and environmental pollution, and improves the safety and production efficiency of the equipment.
Smart Images

Figure CN222658848U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental protection equipment, and in particular to a biomass energy micro-crushing device that integrates wind dust removal and evaporation drying. Background Art
[0002] In the field of biomass energy, crop straw, branches, leaves, grass and other materials are all usable biomass energy. In the process of producing biomass energy such as liquid fuel, they need to be fully pre-treated. However, there are very few biomass energy raw material processing machines, and the processing quality and efficiency are far from ideal. The development of new biomass energy material crushing machinery has a bright future.
[0003] At present, some existing pulverizers in China must use the induced draft system to assist in feeding biomass with a moisture content of 40%, otherwise it is easy to cause blockage, which will increase the power load accordingly, resulting in low output, low efficiency, high cost and other problems. At the same time, common pulverizers will produce a lot of dust when crushing materials, which cannot be well recycled and processed, causing pollution to the working environment and threatening the health of operators. In addition, the leakage of a large amount of dust causes problems such as low output and low efficiency of the pulverizer; the current pulverizer's pulverization mechanism cannot finely crush various raw materials into tiny particles according to the research needs of the materials. These tiny particles are significantly different from the raw materials in terms of physical, chemical and biological properties.
[0004] At present, most of the domestic crushing equipment is a unit operation machine, and the operation is still in the manual control stage. The limitations of manual control determine that the production effect of the equipment is difficult to meet high requirements. For example, when the crushing material conditions change, in order to produce particles of a specific particle size, the equipment often needs to be adjusted continuously. In this way, the particle size uniformity cannot be guaranteed, and the crushing efficiency and product effect are naturally affected. Manual control is also unable to respond quickly to emergencies, which limits the safety of the equipment.
[0005] For the pretreatment of biomass energy crushing process, there are very few traditional biomass energy raw material processing machines, and the processing quality and efficiency are far from ideal, requiring a lot of manpower, material and financial resources. Compared with traditional processing machines, the wind dust removal and evaporation drying integrated biomass energy micro-crushing device designed this time has the advantages of simple operation, energy saving and automatic crushing and drying production. Utility Model Content
[0006] The purpose of the utility model is to provide a biomass energy micro-crushing device that integrates wind dust removal and evaporation drying in order to address the defects and shortcomings of the prior art. It does not require a large amount of human intervention, provides convenience for the biomass energy crushing pretreatment work, and improves the efficiency of biomass energy pretreatment. At the same time, the multi-stage crushing device and the wind dust removal environmental protection device can adjust the tooth plate screen holes and the size of the wind force to perform unnecessary crushing pretreatment.
[0007] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: it includes a frame, a body cover installed above the frame, and a platform connected to one side of the frame; it also includes a multi-stage crushing device, a wind dust removal and environmental protection device located at the discharge end of the multi-stage crushing device, and an evaporation drying device located below the wind dust removal and environmental protection device.
[0008] Preferably, the multi-stage crushing device includes a crushing bin connected to one side of the fuselage cover, in which curved knives, rough spherical grinding bodies and toothed plate screens are arranged in sequence from the feed end to the discharge end; wherein the curved knives are in an array and are connected to each other by gears, and each group of curved knives is rotatably mounted on the fixed plate one by a rotating shaft; the rough spherical grinding bodies are in several groups and are connected to each other by gears, and each group of rough spherical grinding bodies is rotatably mounted on the fixed plate two by a rotating shaft, and the fixed plate one and the fixed plate two are both mounted on the inner wall of the crushing bin; the toothed plate screen is an arc-shaped structure, which is mounted on the fixed plate two and is located at the discharge end of the rough spherical grinding bodies; the outer ends of the connecting shafts of the two groups of curved knives and one group of rough spherical grinding bodies are connected to transmission gears, and the transmission gears are connected to the driving gears fixed on the output shaft of the engine by chains, and the engine is fixed on the stand.
[0009] Preferably, the feed end of the crushing bin is connected with a feed inlet.
[0010] Preferably, the wind dust removal and environmental protection device includes a vibrating conveyor belt arranged in a frame, a blower with two blower heads and a motor for controlling the operation of the blower, one of the blower heads of the blower is in the shape of a curved tube and is connected to the bottom wall of the discharge end of the crushing bin, and the other blower head is horizontally arranged above the discharge end of the vibrating conveyor belt, and a partition with an upper surface inclined downward is arranged above the vibrating conveyor belt, and the partition is fixed on the discharge port of the crushing bin; an annular dust suction cylinder is sleeved on the outer wall of the crushing bin, and is connected to the internal space of the crushing bin by means of a plurality of connecting pipes, and the plurality of connecting pipes are located between the curved blade and the rough spherical grinding body, and a plurality of transmission pipes are connected through the annular dust suction cylinder, and the plurality of transmission pipes are connected by air quick connectors, and the transmission pipe at the tail end passes through a baffle suspended above the vibrating conveyor belt and is arranged above the baffle, and the baffle is fixed on the frame and is bent downward, and the lower end is adjacent to the vibrating end of the vibrating conveyor belt, and an air pump is connected to the transmission pipe.
[0011] Preferably, foot pads are provided on the supporting feet of the vibrating conveyor belt.
[0012] Preferably, a filter screen is provided on a connection port of a blower head connecting the blower and the crushing bin.
[0013] Preferably, the evaporative drying device comprises a drying box arranged below the vibrating conveyor belt, water vapor collecting pipes connected to the top of the drying box and distributed in a matrix and in a sloped manner, and a drainage pipe intersecting the water vapor collecting pipes located at the lowest position of the slope, and the drainage pipe is arranged outside the frame; the side wall of the drying box is connected to the collecting funnel, the collecting funnel is located below the chute, and the chute is obliquely fixed on the discharge end bracket of the vibrating conveyor belt.
[0014] Preferably, the inner bottom wall of the drying box is inclined, and a discharge port is provided at the lowest position, a discharge hopper is connected through the discharge port, and a discharge control valve plate is provided on the discharge hopper.
[0015] Preferably, the right side wall of the frame is connected through a dust exhaust port.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model provides a biomass energy micro-crushing device that integrates wind dust removal and evaporation drying, which does not require a large amount of human intervention, provides convenience for the biomass energy crushing pretreatment work, and improves the efficiency of biomass energy pretreatment. At the same time, the multi-stage crushing device and the wind dust removal environmental protection device can adjust the tooth plate screen holes and the size of the wind force to perform unnecessary crushing pretreatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is the front view of the utility model.
[0019] Figure 3 yes Figure 2 Right view of .
[0020] Figure 4 It is a structural schematic diagram of the multi-stage crushing device in the utility model.
[0021] Figure 5 It is a structural schematic diagram of the wind-powered dust removal and environmental protection device in the utility model.
[0022] Figure 6 It is a structural schematic diagram of the evaporation drying device in the utility model.
[0023] Description of reference numerals:
[0024] Feeding port 1, crushing bin 2, fixing plate 1 3, frame 4, rotating shaft 5, transmission gear 6, machete 7, chain 8, engine 9, rough spherical grinding body 10, driving gear 11, fixing plate 2 12, toothed plate screen 13, annular dust suction cylinder 14, transmission pipe 15, vacuum pump 16, air quick connector 17, body cover 18, baffle 19, filter screen 20, blower 21, motor 22, partition 23, vibrating conveyor belt 24, collecting funnel 25, chute 26, foot pad 27, stand 28, dust outlet 29, drying box 30, water vapor collection pipe 31, drainage pipe 32, discharge port 33, discharge control valve plate 34, discharge funnel 35. DETAILED DESCRIPTION
[0025] The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. The preferred embodiments in the description are only used as examples, and all other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of the utility model.
[0026] like Figure 1-Figure 3 As shown, this specific embodiment adopts the following technical scheme: it includes a frame 4, a body cover 18 installed above the frame 4, and a platform 28 connected to one side of the frame 4; it also includes a multi-stage crushing device, a wind dust removal and environmental protection device located at the discharge end of the multi-stage crushing device, and an evaporation drying device located below the wind dust removal and environmental protection device.
[0027] See also Figure 4 As shown, the multi-stage crushing device includes a crushing bin 2 connected to one side of a fuselage cover 18, the feed end of the crushing bin 2 is connected to a feed inlet 1, and curved knives 7, rough spherical grinding bodies 10 and toothed plate screens 13 are sequentially arranged in the crushing bin 2 from the feed end to the discharge end; wherein the curved knives 7 are arranged in an array and are connected to each other by gear transmission, and each group of curved knives 7 is rotatably mounted on a fixed plate 3 by a rotating shaft 5; the rough spherical grinding bodies 10 are arranged in a plurality of groups and are connected to each other by gear transmission, and each group of rough spherical grinding bodies 10 is rotatably mounted on a fixed plate 2 12 by a rotating shaft 5, and the fixed plate 1 3 and the second fixed plate 12 are installed on the inner wall of the crushing bin 2; the toothed plate screen 13 is an arc-shaped structure, in which rows of closely arranged tooth structures are provided to screen the fallen materials, and can be customized according to the characteristics of the materials and the screening requirements. It is installed on the second fixed plate 12 and is located at the discharge end of the rough spherical grinding body 10; the outer ends of the connecting shafts of the two groups of curved knives 7 and one group of rough spherical grinding bodies 10 are connected with a transmission gear 6, and the transmission gear 6 is connected to the driving gear 11 fixed on the output shaft of the engine 9 by a chain 8, and the engine 9 is fixed on the stand 28.
[0028] The plurality of scimitars 7 form two rows and two columns of scimitar groups, which are operated by chains and gears. The same chain also drives the rough spherical grinding bodies 10 to work simultaneously, thereby achieving multi-stage crushing.
[0029] See also Figure 5 As shown, the wind dust removal environmental protection device comprises a vibrating conveyor belt 24 arranged in a frame 4, a blower 21 with two blower heads and a motor 22 for controlling the operation of the blower. One of the blower heads of the blower 21 is in the shape of a curved pipe and is connected to the bottom wall of the discharge end of the crushing bin 2 (a filter screen 20 is arranged on the connecting port), and the other blower head is arranged horizontally above the discharge end of the vibrating conveyor belt 24. A partition plate 23 with an upper surface inclined downward is arranged above the vibrating conveyor belt 24, and the partition plate 23 is fixed on the discharge port of the crushing bin 2; an annular dust collection cylinder 14 is sleeved on the outer wall of the crushing bin 2, and is connected to the crushing bin 2 by a plurality of connecting pipes. The internal space of the bin 2 is through-connected, and several connecting pipes are located between the curved blade 7 and the rough spherical grinding body 10. Several transmission pipes 15 are through-connected on the annular dust collection cylinder 14, and the several transmission pipes 15 are connected by air quick connectors 17. The transmission pipe 15 at the tail end passes through the baffle 19 suspended above the vibrating conveyor belt 24, and is arranged above the baffle 19. The baffle 19 is fixed on the frame 4 and bent downward, with the lower end adjacent to the vibrating end of the vibrating conveyor belt 24. The air pump 16 is through-connected to the transmission pipe 15; a foot pad 27 is provided on the supporting foot of the vibrating conveyor belt 24; and the right side wall of the frame 4 is through-connected to the dust outlet 29.
[0030] The annular dust collector 14 is located between the curved blade 7 and the rough spherical grinding body 10. The dust is sucked out by the power provided by the vacuum pump 6 and sent to the upper part of the baffle 19 until the dust outlet 29. The suction force of the annular dust collector 14 also disperses the material, which helps to fully grind the rough spherical grinding body 10. The blower 21 blows the upper dust in the crushing bin 2 to the top of the baffle 19 and finally enters the dust outlet 29. At the same time, the movement direction of the vibrating conveyor belt 24 points from the right end to the end with the chute 26. Under the action of vibration and the blower, secondary dust removal is carried out, and the dust will be discharged from under the baffle 19 until it reaches the dust outlet 29.
[0031] See also Figure 6As shown, the evaporative drying device includes a drying box 30 arranged below the vibrating conveyor belt 24, a water vapor collecting pipe 31 connected to the top of the drying box 30 and distributed in a matrix and in a sloped manner, and a drainage pipe 32 intersecting the water vapor collecting pipe 31 located at the lowest position of the slope, and the drainage pipe 32 is arranged outside the frame 4; the side wall of the drying box 30 is connected through the collecting funnel 25, and the collecting funnel 25 is located below the chute 26, and the chute 26 is obliquely fixed on the discharge end bracket of the vibrating conveyor belt 24; the inner bottom wall of the drying box 30 is inclined, and a discharge port 33 is opened at the lowest position, and a discharge funnel 35 is connected to the discharge port 33, and a discharge control valve plate 34 is arranged on the discharge funnel 35.
[0032] The material in the drying box 30 is dried by using a heating device, the evaporated water vapor enters the water vapor collecting pipe 31 and is discharged from the drainage pipe 32 , and the dried material is discharged from the discharge funnel 35 .
[0033] When the utility model is in use, biomass energy such as straw, branches, leaves, grass, etc. is put into the feed port 1, and is crushed in the crushing bin 2. The engine 9 drives the driving gear 11, so that the chain 8 drives several transmission gears 6, and then drives four groups of scimitars 7 arranged vertically and horizontally and the rough spherical grinding body 10 to crush. The vacuum pump 16 works, and the dust enters the annular dust suction cylinder 14 through the connecting pipe, and then enters the transmission pipe 15 and is discharged to the top of the baffle 19, so as to realize the preliminary dust removal work, which can not only effectively control the suction of dust, but also play the role of cooling, absorbing moisture and preventing material adhesion, thereby increasing the output and reducing energy consumption; the material crushed by the scimitar 7 falls into the rough spherical grinding body 10 for crushing again, and the material whose crushing size meets the conditions will pass through the mesh of the toothed plate screen 13. After the material passes through the toothed plate screen 13, due to the different quality of the crushed material and the dust, the quality of the dust is lighter than that of the material, and a blast port connected to the crushing bin 2 by the blower 21 will be located above The material is blown layer by layer to the top of the baffle 19 and finally enters the dust discharge port 29. The material passes through the slope of a certain angle of the partition 23 and falls on the vibrating conveyor belt 24 at a certain distance from the chute 26. Due to the vibration of the vibrating conveyor belt 24, the material can be lifted up to separate the material from the dust. Under the action of one of the horizontally arranged air outlets of the blower 21, the dust is blown away from the material and blown to the dust discharge port 29 to achieve final dust removal treatment and secondary dust removal. The material is driven by the vibrating conveyor belt 24 to finally reach the chute 26. The material falls into the collecting funnel 25 and enters the drying box 30. The moisture in the material is discharged by evaporation through the heating device in the drying box 30 to achieve the drying effect. The water vapor will reach the water vapor collecting pipe 31. Due to the slope structure of the water vapor collecting pipe 31, the water vapor will eventually condense into water and gather into the drainage pipe 32 to flow out. The dried material is discharged by opening the discharge control valve plate 34, completing the entire work process.
[0034] After adopting the above structure, the beneficial effects of this specific embodiment are as follows: The utility model provides a biomass energy micro-crushing device that integrates wind dust removal and evaporation drying. It does not require a lot of human intervention operations, provides convenience for the biomass energy crushing pretreatment work, and improves the efficiency of biomass energy pretreatment. At the same time, the multi-stage crushing device and the wind dust removal environmental protection device can adjust the tooth plate screen holes and the size of the wind force to perform unnecessary crushing pretreatment.
[0035] For those skilled in the art, they can modify the technical solutions recorded in the aforementioned embodiments and make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A biomass energy fine grinding device integrating wind dust removal and evaporation drying, characterized in that: It comprises a frame (4), a body cover (18) installed above the frame (4), and a stand (28) connected to one side of the frame (4); it also comprises a multi-stage crushing device, a wind dust removal and environmental protection device located at the discharge end of the multi-stage crushing device, and an evaporation drying device located below the wind dust removal and environmental protection device; the multi-stage crushing device comprises a crushing bin (2) connected to one side of the body cover (18), and the crushing bin (2) is provided with curved knives (7), rough spherical grinding bodies (10), and toothed plate screens (13) in sequence from the feed end to the discharge end; the curved knives (7) are arranged in an array and are connected to each other by gear transmission, and each group of curved knives (7) is rotatably installed on a rotating shaft (5). The invention relates to a method for producing a grinding wheel comprising: a first fixing plate (3); a plurality of groups of rough spherical grinding bodies (10) are connected to each other by gear transmission, each group of rough spherical grinding bodies (10) is rotatably mounted on the second fixing plate (12) by means of a rotating shaft (5), and the first fixing plate (3) and the second fixing plate (12) are both mounted on the inner wall of the crushing bin (2); a toothed plate screen (13) is an arc-shaped structure, mounted on the second fixing plate (12), and located at the discharge end of the rough spherical grinding bodies (10); the outer ends of the connecting shafts of the two groups of curved knives (7) and one group of the rough spherical grinding bodies (10) are connected to a transmission gear (6), and the transmission gear (6) is connected to a driving gear fixed on the output shaft of the engine (9) by means of a chain (8). (11) transmission connection, the engine (9) is fixed on the frame (28); the wind dust removal environmental protection device comprises a vibrating conveyor belt (24) arranged in the frame (4), a blower (21) with two blower heads and a motor (22) for controlling the operation of the blower, one of the blower heads of the blower (21) is in the shape of a curved pipe and is connected to the bottom wall of the discharge end of the crushing bin (2), and the other blower head is arranged horizontally above the discharge end of the vibrating conveyor belt (24), and a partition (23) with an upper surface inclined downward is arranged above the vibrating conveyor belt (24), and the partition (23) is fixed on the discharge port of the crushing bin (2); the annular dust suction cylinder (14) is sleeved on the crushing bin The outer wall of the crushing bin (2) is connected to the inner space of the crushing bin (2) by a plurality of connecting pipes, the plurality of connecting pipes are located between the curved blade (7) and the rough spherical grinding body (10), the annular dust collecting cylinder (14) is connected to a plurality of transmission pipes (15), the plurality of transmission pipes (15) are connected to each other by air quick connectors (17), the transmission pipe (15) at the tail end passes through a baffle (19) suspended above the vibrating conveyor belt (24), and is arranged above the baffle (19), the baffle (19) is fixed on the frame (4), and is bent downward, with the lower end adjacent to the vibrating end of the vibrating conveyor belt (24), and the air pump (16) is connected to the transmission pipe (15).
2. The biomass energy micro-crushing device integrating wind dust removal and evaporation drying according to claim 1 is characterized in that: The feeding end of the crushing bin (2) is connected to a feeding port (1).
3. The biomass energy micro-crushing device integrating wind dust removal and evaporation drying according to claim 1 is characterized in that: A foot pad (27) is provided on the supporting foot of the vibrating conveyor belt (24).
4. The biomass energy micro-crushing device integrating wind dust removal and evaporation drying according to claim 1 is characterized in that: A filter screen (20) is provided on a connection port of a blower head connecting the blower (21) and the crushing bin (2).
5. The biomass energy micro-crushing device integrating wind dust removal and evaporation drying according to claim 2 is characterized in that: The evaporative drying device comprises a drying box (30) arranged below a vibrating conveyor belt (24), a water vapor collecting pipe (31) connected to the top of the drying box (30) and arranged in a matrix and in a sloped manner, and a drainage pipe (32) intersecting the water vapor collecting pipe (31) located at the lowest position of the slope, wherein the drainage pipe (32) is arranged outside a frame (4); the side wall of the drying box (30) is connected to a collecting funnel (25), the collecting funnel (25) is located below a chute (26), and the chute (26) is obliquely fixed on a discharge end bracket of the vibrating conveyor belt (24).
6. The biomass energy micro-crushing device integrating wind dust removal and evaporation drying according to claim 5 is characterized in that: The inner bottom wall of the drying box (30) is inclined, and a discharge port (33) is provided at the lowest position. A discharge hopper (35) is connected to the discharge port (33), and a discharge control valve plate (34) is provided on the discharge hopper (35).
7. The biomass energy micro-crushing device integrating wind dust removal and evaporation drying according to claim 5 is characterized in that: The right side wall of the frame (4) is connected to a dust exhaust port (29).
Citation Information
Cited By
Wind power dust removal and evaporation drying integrated biomass energy micro-crushing device
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