Efficient negative pressure deposition equipment for processing film-coated filter cartridge

By designing high-efficiency negative pressure deposition equipment, the slurry is uniformly applied to the porous substrate surface by using the negative pressure deposition assembly and spray head, and the design of arc cover and cleaning rings is solved, the problem of uneven coating in the prior art is improved, efficiency and accuracy are improved, and efficient slurry recovery is achieved.

CN222659025UActive Publication Date: 2025-03-25PUJIANG FANGYI MACHINERY CO LTD
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Patent Information

Application Number
CN202520298050.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-03-25
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

In the prior art, the slurry on the surface of the porous substrate is inefficient and the accuracy is difficult to control, which can easily lead to uneven coating.

Method used

A high-efficiency negative pressure deposition equipment for processing of coated filter cartridges is designed. Through the cooperation of negative pressure deposition components and spray heads, the slurry is uniformly applied to the surface of the porous substrate, and the slurry recycling and the coating process are automated through the design of the arc cover and cleaning ring.

Benefits of technology

It improves the efficiency and accuracy of the coating process, reduces manual intervention, ensures the uniformity of the coating, and achieves efficient recycling of slurries.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of film-coated filter cartridge processing, in particular to efficient negative pressure deposition equipment for film-coated filter cartridge processing, which comprises a bottom plate, the top end of the bottom plate is fixedly connected with a left side plate and a right side plate, and the top of the bottom plate is provided with a porous base material; a negative pressure deposition assembly used for film covering of the porous base material is arranged between the left side plate and the right side plate and comprises clamping blocks arranged at the two ends of the porous base material, and a rotating shaft is rotationally connected to the left side plate. By arranging the negative pressure deposition assembly, the porous base material can be placed between the clamping blocks to be clamped and fixed, the rotating shaft is driven by the first motor to drive the porous base material to rotate at a constant speed, and meanwhile, the nozzle is driven by the uniform movement of the moving plate to uniformly spray slurry on the surface of the rotating porous base material to form a coating film; liquid in the slurry can be adsorbed and taken away by negative pressure, the whole device can uniformly spray the slurry, manual work is replaced, and the efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of film-coated filter cartridge processing, in particular to a high-efficiency negative pressure deposition device for film-coated filter cartridge processing. Background Art

[0002] The membrane filter cartridge, also known as the membrane filter cartridge, is a filter element that uses a special membrane coating technology. The core is that the surface of the filter cartridge is covered with a very thin filter membrane with a special pore structure. This membrane is usually made of polymer materials (such as polytetrafluoroethylene PTFE) through a special process. It has the characteristics of uniform pore size, high filtration accuracy, good chemical stability, and wear resistance.

[0003] In most existing porous substrate coating technologies, a slurry containing particulate matter is applied to the surface of the porous substrate. The particulate matter in the slurry is enriched on the surface of the porous substrate to form a filter membrane body. The liquid in the slurry can absorb and penetrate the porous substrate through negative pressure and be carried away. The filtration effect and filtration accuracy level of the filter cartridge are enhanced through the filter membrane to form a coated filter cartridge. However, the manual slurry coating method is inefficient, the accuracy is difficult to control, and uneven coating is likely to occur.

[0004] Therefore, a high-efficiency negative pressure deposition equipment for processing membrane-coated filter cartridges is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a high-efficiency negative pressure deposition equipment for processing membrane-coated filter cartridges, so as to solve the problem proposed in the above-mentioned background technology that a slurry containing particulate matter is applied on the surface of a porous substrate, the particulate matter in the slurry is enriched on the surface of the porous substrate to form a filter membrane body, and the filtering effect and filtering accuracy level of the filter cartridge are enhanced through the filter membrane to form a membrane-coated filter cartridge. However, the manual slurry application method is inefficient, the accuracy is difficult to control, and there is a problem of uneven coating.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency negative pressure deposition equipment for processing a membrane-coated filter cartridge, comprising a bottom plate, the top of which is fixedly connected to a left plate and a right plate, and a porous substrate is provided on the top of the bottom plate; a negative pressure deposition assembly for coating the porous substrate is provided between the left plate and the right plate, the negative pressure deposition assembly comprises clamping blocks provided at both ends of the porous substrate, a rotating shaft is rotatably connected to the left plate, and a negative pressure tube is provided in the rotating shaft, a nozzle is provided on the top of the porous substrate, and two arc covers are provided on the outside of the porous substrate for recovering slurry during the coating process.

[0007] Preferably, a first motor is fixedly mounted on the left side plate, a main gear is fixedly connected to the output shaft of the first motor, a driven wheel is fixedly mounted on the rotating shaft, and the main gear is meshed with the driven wheel.

[0008] Preferably, the rotating shaft is fixedly connected to the clamping block on the left side, and the rotating shaft and the inner cavity of the clamping block are hollow, and the negative pressure tube is rotatably connected inside the rotating shaft.

[0009] Preferably, a cylinder is fixedly mounted on the right side plate, an output end of the cylinder is rotatably connected to a clamping block on the right side, and a clamping seal ring is provided on the clamping block.

[0010] Preferably, a bracket is fixedly mounted on the base plate, a second motor is fixedly mounted on the bracket, a threaded rod is fixedly connected to the output shaft of the second motor, a movable plate is threadedly connected to the threaded rod, and the movable plate is slidably connected in the bracket.

[0011] Preferably, a slurry pipe is fixedly connected to the nozzle, and the nozzle is fixedly installed in the movable plate.

[0012] Preferably, the two arc covers are fitted to each other, and a cleaning ring is provided in the two arc covers, a middle plate and a side plate are provided on the cleaning ring, and the middle plate is fixedly connected to the movable plate, the middle plate is fitted to the two arc covers, and a gap is left between the side plate and the two arc covers, and through holes are provided on the two arc covers.

[0013] Preferably, an electric push rod is fixedly installed in the base plate, a connecting plate is fixedly connected to the electric push rod, and the connecting plate is fixedly connected to the arc cover, and recovery boxes are provided at both ends of the arc cover.

[0014] Beneficial effects of the utility model:

[0015] The utility model can place the porous substrate between the clamping blocks to clamp and fix it by arranging a negative pressure deposition component, and drive the rotating shaft to drive the porous substrate to rotate at a uniform speed under the drive of the first motor, and at the same time, the nozzle is driven to uniformly spray the slurry on the surface of the rotating porous substrate to form a coating under the uniform movement of the moving plate, and the liquid in the slurry can be absorbed and taken away by the negative pressure. The whole device can spray the slurry uniformly, replacing manual labor and improving efficiency.

[0016] The utility model can timely block and collect the slurry in the coating process by arranging the arc cover to prevent the slurry from dripping outwards, and can also drive the cleaning ring to push the slurry on the inner cavity surface of the protective cover while the moving plate moves, and can simultaneously push the slurry on the protective cover to the end of the protective cover during the following spraying process, and make it fall into the recovery box for recovery. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency negative pressure deposition device for processing a membrane-covered filter cartridge according to an embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the clamping block structure of a high-efficiency negative pressure deposition device for processing a membrane-covered filter cartridge according to an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the rotating shaft structure of a high-efficiency negative pressure deposition device for processing a membrane-covered filter cartridge according to an embodiment of the utility model;

[0021] Figure 4 This is a schematic diagram of the arc cover structure of a high-efficiency negative pressure deposition device for processing a membrane-covered filter cartridge according to an embodiment of the utility model;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of an arc cover of a high-efficiency negative pressure deposition device for processing a membrane-covered filter cartridge according to an embodiment of the utility model;

[0023] Figure 6 This is a schematic diagram of the cleaning ring structure of a high-efficiency negative pressure deposition device used for processing a membrane-coated filter cartridge according to an embodiment of the utility model.

[0024] The markings in the figure are: 1. bottom plate; 2. left side plate; 3. right side plate; 4. porous substrate; 5. clamping block; 6. rotating shaft; 7. negative pressure tube; 8. nozzle; 9. arc cover; 10. first motor; 11. main gear; 12. driven wheel; 13. cylinder; 14. chuck sealing ring; 15. bracket; 16. second motor; 17. threaded rod; 18. moving plate; 19. slurry tube; 20. cleaning ring; 21. middle plate; 22. side plate; 23. through hole; 24. electric push rod; 25. connecting plate; 26. recycling box. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0026] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0027] like Figures 1 to 6 As shown, a specific embodiment of the utility model provides a high-efficiency negative pressure deposition equipment for processing a coated filter cartridge, comprising a bottom plate 1, a left side plate 2 and a right side plate 3 are fixedly connected to the top of the bottom plate 1, and a porous substrate 4 is provided on the top of the bottom plate 1; a negative pressure deposition assembly for coating the porous substrate 4 is provided between the left side plate 2 and the right side plate 3, and by setting the negative pressure deposition assembly, a slurry containing particles can be evenly applied to the surface of the porous substrate 4, so that a relatively uniform coating is formed on the surface of the porous substrate 4, and compared with manual coating, the efficiency of the entire device is higher, the negative pressure deposition assembly includes clamping blocks 5 arranged at both ends of the porous substrate 4, a rotating shaft 6 is rotatably connected to the left side plate 2, and a negative pressure pipe 7 is provided in the rotating shaft 6, a nozzle 8 is provided on the top of the porous substrate 4, and two arc covers 9 for recovering the slurry during the coating process are provided on the outer side of the porous substrate 4.

[0028] like Figures 1 to 4As shown, specifically, when slurry is applied to the surface of the porous substrate 4, the porous substrate 4 is placed between the two clamping blocks 5, and a cylinder 13 is fixedly installed on the right side plate 3. The output end of the cylinder 13 is rotatably connected to the clamping block 5 on the right side, and a clamping head sealing ring 14 is provided on the clamping block 5. The cylinder 13 is started to push the clamping block 5 on the right side to gradually move to the left side, so as to fix the porous substrate 4 between the two clamping blocks 5. The porous substrate 4 is sleeved between the two clamping blocks 5 and is clamped and fixed under the action of the cylinder 13 pushing the clamping block 5 on the right side. The clamping head sealing ring 14 is set between the clamping block 5 and the porous substrate 4, which can enhance the sealing of the two ends of the porous substrate 4 when clamping and fixing. A first motor 10 is fixedly installed on the left side plate 2. The output end of the cylinder 13 is rotatably connected to the clamping block 5 on the right side, and a clamping head sealing ring 14 is provided on the clamping block 5. A main gear 11 is fixedly connected to the output shaft, a driven wheel 12 is fixedly installed on the rotating shaft 6, and the main gear 11 is meshed with the driven wheel 12, the rotating shaft 6 is fixedly connected to the clamping block 5 on the left, and the rotating shaft 6 and the inner cavity of the clamping block 5 are hollow, and the negative pressure tube 7 is rotatably connected inside the rotating shaft 6, and the first motor 10 is started to drive the main gear 11 to rotate, so that the main gear 11 drives the rotating shaft 6 to rotate by driving the driven wheel 12, so that the rotation of the rotating shaft 6 can drive the porous substrate 4 to follow the rotation, and its rotation speed is uniform rotation. The negative pressure tube 7 is connected to a device for generating negative pressure from the outside, which is a prior art and will not be described here. The negative pressure tube 7 generates negative pressure to produce an adsorption effect, which is produced on the inner cavity of the porous substrate 4 through the hollow rotating shaft 6 and the clamping block 5.

[0029] like Figures 1 to 4 As shown, specifically, a bracket 15 is fixedly mounted on the bottom plate 1, a second motor 16 is fixedly mounted on the bracket 15, a threaded rod 17 is fixedly connected to the output shaft of the second motor 16, a movable plate 18 is threadedly connected to the threaded rod 17, and the movable plate 18 is slidably connected to the bracket 15, a slurry pipe 19 is fixedly connected to the nozzle 8, and the nozzle 8 is fixedly mounted in the movable plate 18. After the porous substrate 4 is clamped and fixed in the above process, the second motor 16 is started to drive the threaded rod 17 to rotate, so that the movable plate 18 and the nozzle 8 mounted on the movable plate 18 move along the bracket 15. At this time, the slurry pipe 19 is connected to a component that provides slurry from the outside. Thus, the nozzle 8 sprays the slurry outward while the nozzle 8 moves, and the porous substrate 4 is at the bottom end of the nozzle 8, so that the slurry is evenly applied to the porous substrate 4 at the bottom end during the gradual and even movement of the nozzle 8, and the porous substrate 4 rotates at the same time, so that the slurry can be applied to each position on its surface with the cooperation of the nozzle 8, and after the slurry is applied to the surface of the porous substrate 4, the particles in the slurry form a filter membrane on the surface of the porous substrate 4, and the liquid part of the slurry is sucked into the inner cavity of the porous substrate 4 under the adsorption effect of the negative pressure generated in the inner cavity of the porous substrate 4, and reaches the negative pressure tube 7 through the hollow clamp 5 and the rotating shaft 6 to be adsorbed and taken away.

[0030] like Figures 1 to 6 As shown, specifically, the two arc covers 9 are fitted to each other, and a cleaning ring 20 is provided in the two arc covers 9, a middle plate 21 and a side plate 22 are provided on the cleaning ring 20, and the middle plate 21 is fixedly connected to the movable plate 18, the middle plate 21 is fitted to the two arc covers 9, and a gap is left between the side plate 22 and the two arc covers 9, through holes 23 are provided on the two arc covers 9, and recovery boxes 26 are provided at both ends of the arc covers 9. While applying the slurry, due to the spraying of the nozzle 8 and the rotation of the porous substrate 4, a small part of the slurry will drip or be thrown onto the inner cavity surface of the arc cover 9. The setting of the arc cover 9 can block the slurry in time to prevent it from dripping randomly, and it can be recovered. Due to the movement of the movable plate 18, the middle plate 21 can be driven to move, that is, the cleaning ring 20 can be driven to move in the two arc covers 9. Therefore, the middle plate 21 and the two arc covers 9 are attached and moved to clean the slurry attached to the inner surface of the arc cover 9, and the slurry is pushed to move toward the end of the arc cover 9. During the moving cleaning process, the pushed slurry will be in the arc groove between the middle plate 21 and the side plate 22, and flow down to the bottom along the arc groove. When the cleaning ring 20 moves to Figure 4 Position, that is, when the middle plate 21 and the end of the arc cover 9 are in the same plane, the slurry in the arc groove can flow downward and drip into the recovery box 26 at the bottom to be collected. The electric push rod 24 is fixedly connected with a connecting plate 25, and the connecting plate 25 is fixedly connected to the arc cover 9. Recovery boxes 26 are provided at both ends of the arc cover 9. After completing the entire coating process, the electric push rod 24 can be started to make the two connecting plates 25 drive the arc cover 9 to separate, so as to facilitate the removal of the porous substrate 4 after coating.

[0031] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0032] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A high-efficiency negative pressure deposition device for processing a membrane-coated filter cartridge, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a left side plate (2) and a right side plate (3), and a porous substrate (4) is provided on the top of the bottom plate (1); A negative pressure deposition assembly for coating a porous substrate (4) is provided between the left side plate (2) and the right side plate (3), the negative pressure deposition assembly comprising clamping blocks (5) provided at both ends of the porous substrate (4), a rotating shaft (6) rotatably connected to the left side plate (2), and a negative pressure tube (7) provided in the rotating shaft (6), a nozzle (8) provided on the top of the porous substrate (4), and two arc covers (9) for slurry recovery during the coating process provided on the outer side of the porous substrate (4).

2. The high-efficiency negative pressure deposition equipment for processing membrane filter cartridges according to claim 1 is characterized in that: A first motor (10) is fixedly mounted on the left side plate (2), a main gear (11) is fixedly connected to an output shaft of the first motor (10), a driven wheel (12) is fixedly mounted on the rotating shaft (6), and the main gear (11) is meshed with the driven wheel (12).

3. The high-efficiency negative pressure deposition equipment for processing membrane-coated filter cartridges according to claim 1 is characterized in that: The rotating shaft (6) is fixedly connected to the clamping block (5) on the left side, and the rotating shaft (6) and the inner cavity of the clamping block (5) are hollow. The negative pressure tube (7) is rotatably connected inside the rotating shaft (6).

4. The high-efficiency negative pressure deposition equipment for processing membrane-coated filter cartridges according to claim 1 is characterized in that: A cylinder (13) is fixedly mounted on the right side plate (3); an output end of the cylinder (13) is rotatably connected to a clamping block (5) on the right side; and a clamping head sealing ring (14) is provided on the clamping block (5).

5. The high-efficiency negative pressure deposition equipment for processing membrane-coated filter cartridges according to claim 1 is characterized in that: A bracket (15) is fixedly mounted on the base plate (1), a second motor (16) is fixedly mounted on the bracket (15), a threaded rod (17) is fixedly connected to an output shaft of the second motor (16), a movable plate (18) is threadedly connected to the threaded rod (17), and the movable plate (18) is slidably connected to the bracket (15).

6. The high-efficiency negative pressure deposition equipment for processing membrane-coated filter cartridges according to claim 5 is characterized in that: A slurry pipe (19) is fixedly connected to the nozzle (8), and the nozzle (8) is fixedly installed in the movable plate (18).

7. The high-efficiency negative pressure deposition equipment for processing membrane filter cartridges according to claim 5, characterized in that: The two arc covers (9) are fitted to each other, and a cleaning ring (20) is provided in the two arc covers (9). A middle plate (21) and a side plate (22) are provided on the cleaning ring (20), and the middle plate (21) is fixedly connected to the movable plate (18). The middle plate (21) is fitted to the two arc covers (9), and a gap is left between the side plate (22) and the two arc covers (9). Through holes (23) are provided on the two arc covers (9).

8. The high-efficiency negative pressure deposition equipment for processing membrane filter cartridges according to claim 1 is characterized in that: An electric push rod (24) is fixedly installed in the base plate (1), a connecting plate (25) is fixedly connected to the electric push rod (24), and the connecting plate (25) is fixedly connected to the circular arc cover (9), and recovery boxes (26) are provided at both ends of the circular arc cover (9).