Two-component glue potting valve

By designing a two-component glue filling valve, two independent drive motors are used to control the piston movement and accurately control the glue output of the two-component colloid, the problem of difficult to control the glue output in the existing technology is solved, and the production efficiency and product quality are improved.

CN222659132UActive Publication Date: 2025-03-25NINGBO XIAOHE AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420735621.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-03-25
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The prior art is difficult to control the glue output of two-component colloids separately, and when the double-component ratio changes, it is necessary to re-open the mold to increase costs and delay production progress.

Method used

A two-component glue filling valve is designed, including the valve body, driving mechanism, piston valve and mixing pipe. The piston is driven to move in the piston cavity through two independent driving motors, controlling the opening and closing of the glue injection channel, adjusting the operating parameters according to the different double bonding ratios, and accurately controlling the glue output amount.

Benefits of technology

Accurate control of the glue output of two-component colloids is achieved, production interruptions and cost increases due to changes in the double-component ratio are avoided, and production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222659132U_ABST
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Abstract

The utility model discloses a two-component glue pouring and sealing valve which comprises a valve body, two glue injection cavities are arranged in the valve body, the glue injection cavities are provided with piston cavities and glue injection channels which are communicated with each other, glue inlets are further arranged in the glue injection cavities, the glue inlets are communicated with the glue injection channels, and the number of the glue injection cavities is two; the driving mechanisms comprise driving motors and pistons, the pistons are arranged in the piston cavities, the driving motors drive the pistons to move to a first position and a second position in the piston cavities, and the number of the driving mechanisms is two; the piston valve is used for controlling opening and closing of the glue injection channel; and the mixing pipe is connected with the valve body, and the mixing pipe is communicated with the two glue injection channels. According to the utility model, the problem that the glue outlet amount of the bi-component glue cannot be controlled respectively can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glue valves, in particular to a two-component glue potting valve. Background Art

[0002] Currently available manual glue guns, pneumatic glue guns and electric-driven micro-dispensing devices on the market are mostly made according to the glue barrel diameter of the glue ratio, and are squeezed into a static mixing tube or a straight needle tube by manual or pneumatic pressure for glue coating. First, it is difficult to control the glue output. Second, when the ratio of the two glues changes, the glue barrel needs to be re-molded, which increases costs and delays production progress. Therefore, a two-component glue filling valve is needed to solve the problem of being unable to separately control the glue output of the two-component colloids. Utility Model Content

[0003] The utility model provides a two-component glue filling valve, which can solve the problem that the glue output of the two-component colloid cannot be controlled separately.

[0004] In order to solve the above technical problems, the utility model provides a two-component glue potting valve, which is characterized by comprising:

[0005] The valve body is provided with a glue injection cavity inside, the glue injection cavity is provided with a piston cavity and a glue injection channel which are connected to each other, the glue injection cavity is also provided with a glue inlet which is connected to the glue injection channel, and the number of the glue injection cavities is two;

[0006] A driving mechanism, comprising a driving motor and a piston, wherein the piston is disposed in the piston cavity, and the driving motor drives the piston to move to a first position and a second position in the piston cavity, and the number of the driving mechanisms is two;

[0007] A piston valve, the piston valve is used to control the opening and closing of the glue injection channel;

[0008] A mixing tube is connected to the valve body, and the mixing tube is communicated with the two glue injection channels.

[0009] As a preferred embodiment of the above technical solution, the glue injection channel is provided with a glue outlet valve cavity, the piston valve includes a glue outlet valve core, the glue outlet valve core is detachably arranged in the glue outlet valve cavity, and the number of the glue outlet valve cores is two.

[0010] As a preferred embodiment of the above technical solution, a glue inlet valve cavity is provided at the connection between the glue injection channel and the glue inlet port, and the piston valve includes a glue inlet valve core, which can be detachably arranged in the glue inlet valve cavity, and the number of the glue inlet valve cores is two.

[0011] As a preferred embodiment of the above technical solution, the piston valve includes a sealing diaphragm and a piston valve body, the piston valve body is connected to the valve body, the sealing diaphragm is arranged between the piston valve body and the valve body, the sealing diaphragm covers the glue inlet valve cavity and the glue outlet valve cavity, and the glue inlet valve core and the glue outlet valve core can be slidably inserted on the piston valve body.

[0012] As a preferred embodiment of the above technical solution, the piston valve also includes a pressure substrate and a pressure diaphragm, the pressure substrate is connected to the piston valve body, the pressure diaphragm is arranged between the pressure substrate and the piston valve body, the pressure diaphragm covers the glue inlet valve core and the glue outlet valve core, and four air inlet channels are arranged on the pressure substrate, and the positions of the four air inlet channels respectively correspond to the positions of the two glue inlet valve cores and the two glue outlet valve cores.

[0013] As a preferred embodiment of the above technical solution, an elastic reset member is provided between the glue inlet valve core and the piston valve body, and an elastic reset member is provided between the glue outlet valve core and the piston valve body.

[0014] As a preferred embodiment of the above technical solution, the sealing diaphragm and the pressure diaphragm are both made of plastic.

[0015] As a preferred embodiment of the above technical solution, the driving mechanism includes an upper limit sensor and a lower limit sensor, and the positions of the upper limit sensor and the lower limit sensor correspond to the position of the piston.

[0016] As a preferred embodiment of the above technical solution, a full glue sensor is also provided on the valve body, and the position of the full glue sensor corresponds to the position of the piston.

[0017] As a preferred embodiment of the above technical solution, the upper limit sensor, the lower limit sensor and the full glue sensor are all photoelectric sensors.

[0018] The utility model provides a two-component glue potting valve, comprising: a valve body, a driving mechanism, a piston valve and a mixing tube, wherein two glue injection cavities are arranged in the valve body, and the number of the driving mechanisms is two. When in use, the driving motor is used to drive the piston to move to a first position, so that the piston is located at the lower part of the piston cavity, and the gas in the piston cavity and the glue injection channel is discharged, and the glue injection channel is closed by the piston valve, and the colloids of the two components A and B enter the glue injection channel and the piston cavity from the two glue inlets respectively, and squeeze the piston to make the piston rise, and after the glue is fed, the glue injection channel is opened, and the two driving motors are used to drive the piston to squeeze the colloids of the two components A and B out of the two glue injection channels respectively, and the driving motor is a stepping motor, which can adjust the operating parameters according to different ratios of the two glues, so as to control the stroke of the piston operation, so as to control the glue output of the two glues, and by setting the two driving motors, the glue output of the two-component colloid can be controlled respectively.

[0019] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a three-dimensional structural schematic diagram of a two-component glue potting valve in an embodiment of the utility model;

[0021] Figure 2 This is a three-dimensional structural schematic diagram of a two-component glue potting valve in an embodiment of the utility model;

[0022] Figure 3 It is a top view of a two-component glue potting valve in an embodiment of the utility model;

[0023] Figure 4 for Figure 3 Sectional view along AA direction;

[0024] Figure 5 It is a front view of a two-component glue potting valve in an embodiment of the utility model;

[0025] Figure 6 for Figure 5 Cross-sectional view along the BB direction;

[0026] Figure 7 for Figure 5 Cross-sectional view along CC axis; the arrow direction in the figure indicates the flow direction of the colloid;

[0027] Figure 8 for Figure 5 Cross-sectional view along the DD axis; the arrow direction in the figure indicates the flow direction of the colloid;

[0028] In the figure: 1. valve body; 2. driving mechanism; 3. piston valve; 4. mixing tube; 101. glue injection cavity; 102. piston cavity; 103. glue injection channel; 104. glue inlet; 105. glue discharge valve cavity; 106. glue inlet valve cavity; 201. driving motor; 202. piston; 203. upper limit sensor; 204. lower limit sensor; 205. full glue sensor; 301. glue discharge valve core; 302. glue inlet valve core; 303. sealing diaphragm; 304. piston valve body; 305. pressure substrate; 306. pressure diaphragm; 307. air inlet channel; 308. elastic reset member. DETAILED DESCRIPTION

[0029] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0030] See also Figures 1 to 8 The utility model provides a two-component glue potting valve, which is characterized by comprising:

[0031] The valve body 1 is provided with a glue injection cavity 101 inside, wherein the glue injection cavity 101 is provided with a piston cavity 102 and a glue injection channel 103 which are connected to each other, and a glue inlet 104 is also provided inside the glue injection cavity 101, wherein the glue inlet 104 is connected to the glue injection channel 103, and the number of the glue injection cavities 101 is two;

[0032] A driving mechanism 2, comprising a driving motor 201 and a piston 202, wherein the piston 202 is disposed in the piston chamber 102, and the driving motor 201 drives the piston 202 to move to a first position and a second position in the piston chamber 102, and the number of the driving mechanisms 2 is two;

[0033] A piston valve 3, the piston valve 3 is used to control the opening and closing of the glue injection channel 103;

[0034] The mixing tube 4 is connected to the valve body 1 , and the mixing tube 4 is communicated with the two glue injection channels 103 .

[0035] The utility model embodiment provides a two-component glue potting valve, including: a valve body 1, a driving mechanism 2, a piston valve 3 and a mixing tube 4, wherein two injection cavities 101 are arranged in the valve body 1, and the number of the driving mechanisms 2 is two. When in use, the driving motor 201 first drives the piston 202 to move to the first position, so that the piston 202 is located at the lower part of the piston cavity 102, and the gas in the piston cavity 102 and the injection channel 103 is discharged, and the injection channel 103 is closed by the piston valve 3, and the colloids of the two components A and B enter the injection cavity 103 from the two injection ports 104 respectively. The glue channel 103 and the piston cavity 102 are pressed, and the piston 202 is made to rise. After the glue is injected, the glue injection channel 103 is opened, and the piston 202 is driven by the two driving motors 201 to squeeze out the two components A and B from the two injection channels 103 respectively. The driving motor 201 is a stepping motor, which can adjust the operating parameters according to the different ratios of the two glues, so as to control the stroke of the piston 202, thereby controlling the glue output of the two glues. By setting two driving motors 201, the glue output of the two-component colloid can be controlled separately.

[0036] In a further implementable embodiment of the present invention, the glue injection channel 103 is provided with a glue outlet valve cavity 105, and the piston valve 3 includes a glue outlet valve core 301, and the glue outlet valve core 301 can be detachably arranged in the glue outlet valve cavity 105, and the number of the glue outlet valve cores 301 is two.

[0037] In this embodiment, the piston valve 3 includes a glue discharge valve core 301. When the glue injection channel 103 needs to be opened, the glue discharge valve core 301 is separated from the glue discharge valve cavity 105 to connect the glue injection channel 103. When the glue injection channel 103 needs to be closed, the glue discharge valve core 301 blocks the glue discharge valve cavity 105 to close the glue injection channel 103. The glue discharge valve core 301 is used to close or open the glue injection channel 103. When injecting colloids of components A and B, the colloids are prevented from leaking into the mixing tube 4, which affects the proportion of the mixed colloids and improves the accuracy.

[0038] In a further implementable embodiment of the present embodiment, a glue inlet valve cavity 106 is provided at the connection between the glue injection channel 103 and the glue inlet port 104, and the piston valve 3 includes a glue inlet valve core 302, and the glue inlet valve core 302 can be detachably provided in the glue inlet valve cavity 106, and the number of the glue inlet valve cores 302 is two.

[0039] In this embodiment, the piston valve 3 includes a glue inlet valve core 302. When the glue inlet 104 needs to be opened, the glue inlet valve core 302 is disengaged from the glue inlet valve cavity 106, so that the glue inlet 104 is connected to the glue injection channel 103. When the glue inlet 104 needs to be closed, the glue inlet valve core 302 blocks the glue inlet valve cavity 106, so that the glue inlet 104 is closed. When in use, after the glue is injected, the connection between the glue injection channel 103 and the glue inlet 104 is closed by the glue inlet valve core 302, so as to avoid leakage of the glue from the glue inlet 104 during the process of the driving mechanism 2 extruding the glue, which affects the proportion of the mixed colloid and improves the accuracy.

[0040] In a further implementable embodiment of the present embodiment, the piston valve 3 includes a sealing diaphragm 303 and a piston valve body 304, the piston valve body 304 is connected to the valve body 1, the sealing diaphragm 303 is arranged between the piston valve body 304 and the valve body 1, the sealing diaphragm 303 covers the glue inlet valve cavity 106 and the glue outlet valve cavity 105, and the glue inlet valve core 302 and the glue outlet valve core 301 can be slidably inserted on the piston valve body 304.

[0041] In this embodiment, the piston valve 3 includes a sealing diaphragm 303, and the sealing diaphragm 303 covers the glue inlet valve cavity 106 and the glue outlet valve cavity 105. The glue inlet valve core 302 and the glue outlet valve core 301 can be slidably inserted on the piston valve body 304. When it is necessary to pass through the glue injection channel 103, the glue outlet valve core 301 drives the sealing diaphragm 303 to block the glue outlet valve cavity 105 together, so that the glue injection channel 103 is closed; when it is necessary to close the glue inlet port 104, the glue inlet valve core 302 drives the sealing diaphragm 303 to block the glue inlet valve cavity 106 together, so that the glue inlet port 104 is closed. By setting the sealing diaphragm 303, the colloid can be further prevented from leaking from the glue injection channel 103 and the glue inlet port 104, thereby further improving the accuracy.

[0042] In a further implementable embodiment of the present embodiment, the piston valve 3 also includes a pressure substrate 305 and a pressure diaphragm 306, the pressure substrate 305 is connected to the piston valve body 304, the pressure diaphragm 306 is arranged between the pressure substrate 305 and the piston valve body 304, the pressure diaphragm 306 covers the glue inlet valve core 302 and the glue outlet valve core 301, and four air inlet channels 307 are arranged on the pressure substrate 305, and the positions of the four air inlet channels 307 correspond to the positions of the two glue inlet valve cores 302 and the two glue outlet valve cores 301 respectively.

[0043] In this embodiment, four air inlet channels 307 are provided on the pressure substrate 305, and the air inlet channels 307 are used to connect to an external gas source. The positions of the four air inlet channels 307 correspond to the positions of the two glue inlet valve cores 302 and the two glue outlet valve cores 301, respectively. When the glue inlet port 104 needs to be closed, the air inlet channel 307 corresponding to the glue inlet valve core 302 is ventilated, and the gas from the external gas source squeezes the pressure diaphragm 306 and drives the glue inlet valve core 302. It slides on the piston valve body 304 and blocks the glue inlet valve cavity 106. When the glue injection channel 103 needs to be closed, the air inlet channel 307 corresponding to the glue outlet valve core 301 is ventilated, and the gas from the external air source squeezes the pressure diaphragm 306 to drive the glue outlet valve core 301 to slide on the piston valve body 304 and block the glue outlet valve cavity 105. The glue inlet valve core 302 and the glue outlet valve core 301 are driven to operate by the external air source, and the structure is simple and reliable, and the operation is easy.

[0044] In a further implementable embodiment of the present embodiment, an elastic return member 308 is provided between the glue inlet valve core 302 and the piston valve body 304 , and an elastic return member 308 is provided between the glue outlet valve core 301 and the piston valve body 304 .

[0045] In this embodiment, the elastic reset member 308 is a reset spring, and a reset spring is arranged between the glue inlet valve core 302 and the piston valve body 304. When the air inlet channel 307 stops intake, the glue inlet valve core 302 is reset under the drive of the reset spring, so that the glue inlet valve core 302 is separated from the glue inlet valve cavity 106, so that the glue inlet port 104 is connected with the glue injection channel 103, and a reset spring is arranged between the glue outlet valve core 301 and the piston valve body 304. When the air inlet channel 307 stops intake, the glue outlet valve core 301 is reset under the drive of the reset spring, so that the glue outlet valve core 301 is separated from the glue outlet valve cavity 105, so that the glue injection channel 103 is connected; the reset spring is arranged to control the opening of the glue inlet port 104 and the glue injection channel 103, and the structure is simple and reliable.

[0046] In a further possible implementation of this embodiment, the sealing diaphragm 303 and the pressure diaphragm 306 are both made of plastic.

[0047] In this embodiment, the sealing diaphragm 303 and the pressure diaphragm 306 are both made of elastic plastic material, and can cooperate with the glue inlet valve core 302 and the glue outlet valve core 301 to seal the glue inlet 104 and the glue injection channel 103.

[0048] In a further implementable embodiment of the present invention, the driving mechanism 2 includes an upper limit sensor 203 and a lower limit sensor 204 , and the positions of the upper limit sensor 203 and the lower limit sensor 204 correspond to the position of the piston 202 .

[0049] In this embodiment, the driving mechanism 2 includes an upper limit sensor 203 and a lower limit sensor 204, and the upper limit sensor 203 and the lower limit sensor 204 are electrically connected to the driving motor 201. The upper limit sensor 203 and the lower limit sensor 204 are set to control the stroke of the piston 202 to prevent the piston 202 from escaping from the piston cavity 102 or squeezing the piston cavity 102 to cause safety hazards.

[0050] In a further implementable embodiment of the present invention, a full glue sensor 205 is further provided on the valve body 1 , and the position of the full glue sensor 205 corresponds to the position of the piston 202 .

[0051] In this embodiment, when injecting glue, the two components A and B enter the glue injection channel 103 and the piston chamber 102 from the two glue inlets 104 respectively, and squeeze the piston 202 to make the piston 202 rise. When the piston 202 rises to the position of the full glue sensor 205, the glue injection is stopped. By setting the full glue sensor 205, it is possible to avoid injecting excessive glue, which may cause the glue to overflow from the piston chamber 102 and cause a safety hazard.

[0052] In a further feasible embodiment of the present invention, the upper limit sensor 203 , the lower limit sensor 204 and the full glue sensor 205 are all photoelectric sensors.

[0053] In this embodiment, the upper limit sensor 203, the lower limit sensor 204 and the full glue sensor 205 are all photoelectric sensors, and the photoelectric sensors are used to sense the position of the piston 202, and the sensing is more sensitive.

[0054] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0055] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0056] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A two-component glue potting valve, characterized in that: include: The valve body is provided with a glue injection cavity inside, the glue injection cavity is provided with a piston cavity and a glue injection channel which are connected to each other, the glue injection cavity is also provided with a glue inlet which is connected to the glue injection channel, and the number of the glue injection cavities is two; A driving mechanism, comprising a driving motor and a piston, wherein the piston is disposed in the piston cavity, and the driving motor drives the piston to move to a first position and a second position in the piston cavity, and the number of the driving mechanisms is two; A piston valve, the piston valve is used to control the opening and closing of the glue injection channel; A mixing tube is connected to the valve body, and the mixing tube is communicated with the two glue injection channels.

2. The two-component glue potting valve according to claim 1, characterized in that: The glue injection channel is provided with a glue outlet valve cavity, and the piston valve comprises a glue outlet valve core. The glue outlet valve core is detachably arranged at the glue outlet valve cavity, and the number of the glue outlet valve cores is two.

3. The two-component glue potting valve according to claim 2, characterized in that: A glue inlet valve cavity is arranged at the connection between the glue injection channel and the glue inlet port, and the piston valve comprises a glue inlet valve core, which is detachably arranged at the glue inlet valve cavity, and the number of the glue inlet valve cores is two.

4. The two-component glue potting valve according to claim 3, characterized in that: The piston valve includes a sealing diaphragm and a piston valve body, the piston valve body is connected to the valve body, the sealing diaphragm is arranged between the piston valve body and the valve body, the sealing diaphragm covers the glue inlet valve cavity and the glue outlet valve cavity, and the glue inlet valve core and the glue outlet valve core can be slidably inserted on the piston valve body.

5. The two-component glue potting valve according to claim 4, characterized in that: The piston valve also includes a pressure substrate and a pressure diaphragm, the pressure substrate is connected to the piston valve body, the pressure diaphragm is arranged between the pressure substrate and the piston valve body, the pressure diaphragm covers the glue inlet valve core and the glue outlet valve core, and four air inlet channels are arranged on the pressure substrate, and the positions of the four air inlet channels correspond to the positions of the two glue inlet valve cores and the two glue outlet valve cores respectively.

6. The two-component glue potting valve according to claim 5, characterized in that: An elastic reset component is arranged between the glue inlet valve core and the piston valve body, and an elastic reset component is arranged between the glue outlet valve core and the piston valve body.

7. The two-component glue potting valve according to claim 5, characterized in that: The sealing diaphragm and the pressure diaphragm are both made of plastic.

8. The two-component glue potting valve according to claim 1, characterized in that: The driving mechanism comprises an upper limit sensor and a lower limit sensor, and the positions of the upper limit sensor and the lower limit sensor correspond to the position of the piston.

9. The two-component glue potting valve according to claim 8, characterized in that: A full glue sensor is also provided on the valve body, and the position of the full glue sensor corresponds to the position of the piston.

10. The two-component glue potting valve according to claim 9, characterized in that: The upper limit sensor, the lower limit sensor and the full glue sensor are all photoelectric sensors.