Screening device for bearing pedestal production

By designing an automatic screening device for bearing seat production, automatic screening is achieved using the design of rotating plates and rotors, the problems of manual screening are solved, the problems of high labor intensity and easy to miss are improved, and the screening efficiency and accuracy are improved.

CN222659278UActive Publication Date: 2025-03-25TONGLING TRINITY JIANXI PRECISION IND CO LTD
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Patent Information

Application Number
CN202420208718.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2025-03-25
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

In the prior art, manual screening of bearing seat punching waste is troublesome, labor intensity is high and easy to cause omissions.

Method used

A screening device for the production of bearing seats is designed, including a guide rack with a figure-eight feed section and a guide section arranged obliquely downward, and a screening unit installed on the guide rack to separate the bearing seat with punched waste and the bearing seat with no punched waste. The screening unit consists of a rotating plate, a rotary drum, an upper and lower gear strip and a contact gear strip. Using the design of the rotary plate and the rotary drum, automatic screening is achieved through the rotation and gravity of the rotary plate.

Benefits of technology

Automatic screening of bearing seats is realized, reducing the demand for manual operation, improving screening efficiency, and avoiding labor intensity and omissions during manual screening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screening device for bearing seat production, which relates to the bearing seat manufacturing technology, and comprises a material guide frame with a splayed feeding section and a material guide section arranged obliquely downwards, and a screening unit arranged on the material guide frame, and the screening unit is used for separating the bearing seats clamped with the punching waste materials from the bearing seats not clamped with the punching waste materials. According to the screening unit, the bearing seats clamped with the punching waste materials can be separated from the bearing seats not clamped with the punching waste materials, and manual screening operation is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of bearing seat manufacturing, in particular to a screening device for bearing seat production. Background Art

[0002] The bearing seat for rollers is usually formed by metal disc materials through a die through multiple steps of stamping, stretching, shaping, punching, trimming, etc.

[0003] During the actual punching process of the bearing seat, some punching waste is often stuck in the opened hole and cannot be separated. After trimming, the bearing seat will be pushed to the guide rack by the robot, and the bearing seat moves downward along the inclined surface of the guide rack and finally enters the receiving box. The staff needs to screen out all the bearing seats with punching waste stuck in the receiving box one by one, and then use a knocking tool to knock the punching waste out of the hole. Manual screening is troublesome, labor-intensive and easy to cause omissions. Therefore, the present application provides an automatic screening and knocking device for bearing seat production to meet the needs. Utility Model Content

[0004] The purpose of the present application is to provide a screening device for bearing seat production, which is used to solve the technical problems in the prior art that manual screening is troublesome, labor-intensive and prone to omissions.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a screening device for bearing seat production, comprising a material guide rack with an eight-shaped feed section and a material guide section arranged obliquely downward, and also comprising a screening unit installed on the material guide rack, wherein the screening unit is used to separate bearing seats with punching waste stuck in them from bearing seats without punching waste stuck in them.

[0006] As a preferred implementation manner in this embodiment, the screening unit includes a rotating plate arranged in the open cavity of the material guide section, a rotating drum is fixed at the bottom of the rotating plate at a position deviating from the center, the inner cavity of the rotating drum is penetrated by a rotating shaft, both ends of the rotating shaft are fixedly connected to the material guide frame, the rotating drum is rotatably connected to the rotating shaft through internally arranged bearings, a weight-adding block is fixed at the bottom of the rotating plate and close to the rotating drum, upper and lower stop bars are arranged at both ends of the rotating plate, and contact stop bars corresponding to the upper stop bar and the lower stop bar are provided on the inner wall of the open cavity of the material guide section.

[0007] As a preferred implementation manner in this embodiment, a first stopper is fixed on the inner wall of the rotating drum, and a second stopper is fixed on the outer wall of the rotating shaft.

[0008] As a preferred implementation manner in this embodiment, a baffle is provided at the bottom of the material guide rack.

[0009] In summary, the technical effects and advantages of the utility model are:

[0010] The utility model has a reasonable structure, and the screening unit can separate the bearing seat with punching waste stuck and the bearing seat without punching waste stuck, without manual screening operation;

[0011] In the utility model, the first stop block and the second stop block are provided to prevent the rotating plate from over-rotating, which would increase the interval time for it to return to its original state. The increased interval time would reduce the screening efficiency of the bearing seat, making it unable to keep up with the stamping speed of the bearing seat and causing material accumulation. The installation positions of the first stop block and the second stop block are determined according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 for Figure 1 Middle partial upward structural diagram;

[0015] Figure 3 for Figure 2 Schematic diagram of the local split structure;

[0016] Figure 4 It is a schematic diagram of the partial disassembly and enlarged structure of the 3 rotating plates.

[0017] In the figure: 1. Figure-eight feeding section; 2. Screening unit; 21. Rotating plate; 22. Weight-increasing block; 23. Upper baffle bar; 24. Lower baffle bar; 25. Rotating drum; 26. Rotating shaft; 27. First baffle block; 28. Second baffle block; 29. ​​Contact baffle bar; 3. Material guide section; 4. Baffle plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example: Reference Figure 1-3A screening device for bearing seat production shown in the figure includes a material guide frame with an eight-shaped feed section 1 and a material guide section 3 arranged obliquely downward, and also includes a screening unit 2 installed on the material guide frame, and the screening unit 2 is used to separate the bearing seats with punching waste stuck in them from the bearing seats without punching waste stuck in them.

[0020] As a preferred implementation in this embodiment, Figure 1-4 As shown, the screening unit 2 includes a rotating plate 21 arranged in the open cavity of the material guide section 3, a rotating drum 25 is fixed at the bottom of the rotating plate 21 at a position offset from the center, the inner cavity of the rotating drum 25 is penetrated by a rotating shaft 26, both ends of the rotating shaft 26 are fixedly connected to the material guide frame, the rotating drum 25 is rotatably connected to the rotating shaft 26 through bearings arranged inside, a weight block 22 is fixed at the bottom of the rotating plate 21 and close to the rotating drum 25, and upper baffles 23 and lower baffles 24 are arranged at the two ends of the rotating plate 21, and a contact baffle 29 corresponding to the upper baffle 23 and the lower baffle 24 is provided on the inner wall of the open cavity of the material guide section 3.

[0021] When the bearing seat is pushed onto the guide section 3, its bearing seat will move downward along the inclined surface. When it moves to the rotating plate 21, if there is punching waste stuck in the hole of this bearing seat, its own weight is heavy. When it moves to the right side of the rotating drum 25, its rotating plate 21 will rotate, and the right end of the rotating plate 21 will rotate downward, and the bearing seat sliding on it will slide down along its inclined surface into the material receiving bucket below, and then the rotating plate 21 will rotate in the opposite direction and return to its original position under the action of the gravity of the weight-increasing block 22. At this time, the lower end of the upper stop bar 23 and the upper end of the lower stop bar 24 respectively contact the corresponding contact stop bar 29, and the inclination of the rotating plate 21 is consistent with the guide section 3. If there is no punching waste stuck in the hole of this bearing seat, its own weight is relatively light, and the rotating plate 21 does not rotate, and its bearing seat will move directly along the guide section to the material receiving box, and the screening unit 2 can automatically screen according to gravity without manual operation.

[0022] As a preferred implementation in this embodiment, Figure 4 As shown, a first stopper 27 is fixed on the inner wall of the rotating drum 25 , and a second stopper 28 is fixed on the outer wall of the rotating shaft 26 .

[0023] The first stopper 27 and the second stopper 28 are provided to prevent the rotating plate 21 from over-rotating, which would increase the interval time for it to return to its original state. The increased interval time would reduce the screening efficiency of the bearing seat, making it unable to keep up with the stamping speed of the bearing seat and causing material accumulation. The positions of the first stopper 27 and the second stopper 28 are set as needed, so that the rotating plate 21 can be rotated by a certain angle (the rotating plate 21 is in an inclined state at this time) to guide the bearing seat into the receiving barrel, and at the same time, the interval time for the rotating plate 21 to return to its original position is minimized.

[0024] As a preferred implementation in this embodiment, Figure 1 As shown, a baffle 4 is provided at the bottom of the material guide frame.

[0025] It blocks the bearing seat that slides down obliquely, so as to prevent the bearing seat from sliding down obliquely and moving laterally beyond the size of the receiving barrel, thereby preventing the bearing seat from being accurately inserted into the barrel.

[0026] It should be noted that an elastic buffer pad is provided on the baffle 4, which can collide with the bearing seat to reduce its kinetic energy, rather than causing a louder noise when colliding with the bearing seat in the receiving barrel.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A screening device for bearing seat production, comprising a material guide frame with an eight-shaped feed section (1) and a material guide section (3) arranged obliquely downward, characterized in that: It also includes a screening unit (2) mounted on the material guide frame, the screening unit (2) being used to separate the bearing seats with punching waste stuck in them from the bearing seats without punching waste stuck in them; The screening unit (2) comprises a rotating plate (21) arranged in the opening cavity of the material guide section (3); a rotating drum (25) is fixed at a position offset from the center at the bottom of the rotating plate (21); a rotating shaft (26) penetrates the inner cavity of the rotating drum (25); both ends of the rotating shaft (26) are fixedly connected to the material guide frame; the rotating drum (25) is rotatably connected to the rotating shaft (26) via bearings arranged inside; a weight block (22) is fixed at the bottom of the rotating plate (21) and close to the rotating drum (25); upper stop bars (23) and lower stop bars (24) are arranged at the upper and lower ends of the rotating plate (21); and contact stop bars (29) corresponding to and matching the upper stop bars (23) and the lower stop bars (24) are arranged on the inner wall of the opening cavity of the material guide section (3).

2. A screening device for bearing seat production according to claim 1, characterized in that: A first stopper (27) is fixed on the inner wall of the rotating drum (25), and a second stopper (28) is fixed on the outer wall of the rotating shaft (26).

3. A screening device for bearing seat production according to claim 1, characterized in that: A baffle (4) is provided at the bottom of the material guide frame.