Spiral bevel gear part cleaning and oil removing equipment
By designing cleaning components and limiting components in the oil removal equipment of spiral bevel gear parts, the automatic cleaning and positioning of parts is solved, and the problem of easy accumulation and bumping of parts during the cleaning process is improved, and the cleaning efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202420948637.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-30
AI Technical Summary
After the oil removal equipment of existing spiral bevel gear parts, the parts are prone to stacking and bumping during the process of falling into the cleaning tank through the inclined groove, resulting in damage to the surface of the parts.
A spiral bevel gear part cleaning and oil removal equipment is designed. By setting cleaning components and limiting components, the hydraulic rod and motor-driven rotor and slider are used to achieve automatic cleaning and positioning of parts to avoid collisions between parts.
It effectively prevents bumps and damage between parts during cleaning, improves cleaning efficiency, and simplifies the operation process.
Smart Images

Figure CN222659495U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil removal, and more specifically to a device for cleaning and degreasing spiral bevel gear parts. Background Art
[0002] After the spiral bevel gears are processed, the oil stains on their surfaces need to be treated, which requires chemical reaction degreasing in an ultrasonic degreasing film equipment filled with chemicals. This process is the most widely used process in China and is suitable for the treatment of various workpieces (except heavy oil stains). If medium-temperature phosphating is used, the surface adjustment process can be omitted, and the neutralization process can also be omitted for simple plate-type workpieces, becoming a standard four-station process. However, after the existing device completes the degreasing process of the workpiece, it is not convenient to remove the workpiece from the degreasing tank filled with chemicals.
[0003] After searching, a Chinese patent with announcement number CN219745643U discloses a workpiece degreasing film processing equipment. The structure is provided with a double row of racks that slide up and down. The double row of racks slide up and down, so that the same group of two second movable rods drive the lifting plate to slide up and down, so as to realize the function of conveniently removing the workpiece from the degreasing tank filled with chemicals. The push plate is driven to slide toward the cleaning tank by the rotation of the threaded rod, so that the degreasing workpiece can be conveniently sent into the cleaning tank for cleaning to remove the residual chemicals on the workpiece.
[0004] However, in actual use, since the structure needs to use a crank handle to drive the threaded rod to rotate the adjustment push plate to slide toward the cleaning tank after degreasing is completed, the degreased workpiece is sent into the cleaning tank through the chute. In the process of parts falling into the cleaning tank through the chute, they are easily accumulated under the chute due to gravity, and in the process of falling, the parts will collide with the parts at the bottom, which will cause bumps and collisions between the parts, causing damage to the surface of the parts, increasing production costs. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a spiral bevel gear parts cleaning and oil removal equipment to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spiral bevel gear parts cleaning and degreasing equipment, including a cleaning box, a control console is provided on one side of the cleaning box, a display table is provided on one side of the control console, a degreasing tank is provided inside the cleaning box, a cleaning box is provided on one side of the degreasing tank, a plurality of feed pipes are provided on the surfaces of the degreasing tank and the cleaning box, filter boxes are removably provided inside the degreasing tank and the cleaning box, a cleaning assembly is provided on the surface of the cleaning box, the above-mentioned technical solution is adopted to facilitate the cleaning of the parts, and no manual removal is required during the cleaning process.
[0007] Preferably, the cleaning component includes two slide rails symmetrically opened on the top of the cleaning box, and sliders are adapted and slidably connected inside the slide rails. Hydraulic rods are fixedly arranged on the top of the two sliders, and a rotating drum is rotatably connected to the top of the two hydraulic rods. A motor is arranged at one end of the rotating drum and connected to the output end of the motor. The motor is fixedly connected to the surface of the output end of the hydraulic rod, and a connecting assembly is arranged on the surface of the rotating drum. The above technical scheme is adopted to facilitate the adjustment of the rotation of the rotating drum, thereby achieving the function of adjusting the rotation of the connecting assembly.
[0008] Preferably, the connecting assembly includes a plurality of sliders evenly and fixedly connected to the surface of the rotating drum, the top of each slider is fixedly connected to a mounting frame, the surface of each mounting frame is movably penetrated by a first limit rod, one end of the first limit rod is fixedly connected to a limit plate, the limit plate is arranged on the inner side of the mounting frame, a first spring is arranged between the limit plate and the mounting frame, the first spring is sleeved on the outside of the first limit rod, a cleaning box is detachably connected to the inside of every two mounting frames, two limit grooves are provided on the surface of the cleaning box, the inner diameter of the limit groove is adapted to the outer diameter of the limit plate, a limit assembly is arranged inside the cleaning box, and the above technical scheme is adopted to facilitate the movement of the cleaning box and adjust the distance between it and the de-oiling tank and the cleaning box.
[0009] Preferably, the limiting assembly includes a second limiting rod movably penetrating the inside of the cleaning box, the bottom of the second limiting rod passes through the surface of the cleaning box and is connected to a connecting plate, a plurality of second springs are arranged between the connecting plate and the cleaning box, a plurality of positioning blocks are arranged at the bottom of the connecting plate, and a rubber pad is arranged on the surface of the positioning block. The above technical solution is adopted to facilitate the positioning of the spiral bevel gear parts during the cleaning process to prevent collision and damage caused by mutual collision between parts during the cleaning process.
[0010] Preferably, valve drain pipes are provided on the surfaces of the de-oiling tank and the cleaning tank, and the above technical solution is adopted to facilitate the discharge of liquid inside the de-oiling tank and the cleaning tank.
[0011] Technical effects and advantages of the utility model:
[0012] By setting up a cleaning component, after the spiral bevel gear parts that need to be degreased and cleaned are placed in the cleaning box, the limiting component can be used to make the connecting plate contact and limit the spiral bevel gear parts, thereby realizing the function of positioning the spiral bevel gears when cleaning, and effectively preventing damage caused by collisions between parts during the cleaning process. In addition, the movement of the slider and the hydraulic rod to drive the rotating drum up and down can conveniently drive the spiral bevel gear parts to move, thereby realizing double cleaning of the spiral bevel gear parts and improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 It is a schematic diagram of the connection structure of the utility model.
[0015] Figure 3 This is a schematic diagram of the cleaning box and the installation frame structure of the utility model.
[0016] Figure 4 It is a schematic diagram of the surface structure of the cleaning box of the utility model.
[0017] Figure 5 It is a schematic diagram of the vertical section structure of the cleaning box of the utility model.
[0018] The accompanying drawings are marked as follows: 1. cleaning box; 2. oil removal tank; 3. cleaning box; 4. filter box; 5. valve drain pipe; 6. feed pipe; 7. slide rail; 8. control console; 9. display table; 10. cleaning box; 11. rotating drum; 12. hydraulic rod; 13. slider; 14. mounting frame; 15. first limit rod; 16. first spring; 17. limit plate; 18. limit groove; 19. connecting plate; 20. second spring; 21. second limit rod; 22. positioning block; 23. motor. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] As attached Figure 1-5 The spiral bevel gear parts cleaning and degreasing equipment shown includes a cleaning box 1, a control console 8 is provided on one side of the cleaning box 1, a display table 9 is provided on one side of the control console 8, a degreasing tank 2 is provided inside the cleaning box 1, a cleaning box 3 is provided on one side of the degreasing tank 2, multiple feed pipes 6 are provided on the surfaces of the degreasing tank 2 and the cleaning box 3, filter boxes 4 are removably provided inside the degreasing tank 2 and the cleaning box 3, and a cleaning component is provided on the surface of the cleaning box 1.
[0021] As attached Figure 1-2As shown, the cleaning assembly includes two slide rails 7 symmetrically opened on the top of the cleaning box 1, and the slide rails 7 are adapted and slidably connected with sliders 13 inside. Hydraulic rods 12 are fixedly arranged on the tops of the two sliders 13, and the tops of the two hydraulic rods 12 are connected to the rotating drum 11 for common rotation. A motor 23 is arranged at one end of the rotating drum 11 and is connected to the output end of the motor 23. The motor 23 is fixedly connected to the surface of the output end of the hydraulic rod 12, and a connecting assembly is arranged on the surface of the rotating drum 11; the connecting assembly includes a plurality of slide rails 13 uniformly and fixedly connected to the surface of the rotating drum 11, and the top of each slide rail 13 is fixedly connected to the mounting frame 14, and the surface of each mounting frame 14 is movably penetrated by a first limiting rod 15, and one end of the first limiting rod 15 is fixedly connected to a limiting plate 17, and the limiting plate 17 is arranged on the inner side of the mounting frame 14, and a first spring 16 is arranged between the limiting plate 17 and the mounting frame 14, and the first spring 16 is sleeved on the outside of the first limiting rod 15, and each two The interior of each mounting frame 14 is detachably connected to a cleaning box 10, and two limit grooves 18 are provided on the surface of the cleaning box 10, and the inner diameter of the limit groove 18 is adapted to the outer diameter of the limit plate 17. A limit assembly is arranged inside the cleaning box 10, and the cleaning box 10 is kept in a closed state and installed inside the mounting frame 14, so that the two limit plates 17 overlap with the two limit grooves 18 respectively, and at the same time, the first spring 16 stretches to both sides by its own elasticity, so as to achieve the function of positioning the cleaning box 10, and when the adjustment slider 13 moves so that the rotating drum 11 is respectively located above the degreasing tank 2 and the cleaning tank 3, the motor 23 is used to drive the rotating drum 11 to rotate and adjust the cleaning box 10 containing the spiral bevel gear parts to be cleaned to a vertical downward state, and the hydraulic rod 12 is used to drive the cleaning box 10 to move downward so that the cleaning box 10 contacts the liquid inside the degreasing tank 2 and the cleaning tank 3 respectively, and the ultrasonic cleaning is combined to effectively improve the cleaning efficiency.
[0022] As attached Figure 3-5 As shown, the limiting assembly includes a second limiting rod 21 movably penetrating the inside of the cleaning box 10, the bottom of the second limiting rod 21 passes through the surface of the cleaning box 10 and is connected to a connecting plate 19, a plurality of second springs 20 are arranged between the connecting plate 19 and the cleaning box 10, a plurality of positioning blocks 22 are arranged at the bottom of the connecting plate 19, and a rubber pad is arranged on the surface of the positioning block 22. After the second limiting rod 21 is pulled upward and the spiral bevel gear part that needs to be degreased and cleaned is placed in the cleaning box 10, the second limiting rod 21 is released, and at the same time, the second spring 20 is expanded through its own elasticity to push the connecting plate 19 to move toward the direction of the spiral bevel gear part and contact it, thereby realizing the function of positioning the spiral bevel gear that needs to be cleaned.
[0023] As attached Figure 1 As shown, valve drain pipes 5 are provided on the surfaces of the de-oiling tank 2 and the cleaning tank 3 , and the liquid inside the de-oiling tank 2 and the cleaning tank 3 can be conveniently discharged through the valve drain pipes 5 .
[0024] Working principle of the utility model: when using the device, first rinse the larger impurities on the outside of the spiral bevel gear parts that need to be cleaned, then remove the cleaning box 10, pull the second limiting rod 21 upwards, and put the spiral bevel gear parts that need to be degreased and cleaned into the cleaning box 10, loosen the second limiting rod 21, and at the same time, the second spring 20 can expand through its own elasticity to push the connecting plate 19 to move in the direction of the spiral bevel gear parts and contact with them, so as to achieve the function of positioning the spiral bevel gears that need to be cleaned, and then keep the cleaning box 10 in a closed state and install it inside the mounting frame 14, so that the two limiting plates 17 overlap with the two limiting grooves 18 respectively, and at the same time, the first spring 16 stretches to both sides through its own elasticity, so as to achieve the function of positioning the cleaning box 10;
[0025] By controlling the console 8, degreasing agent and cleaning water are added to the degreasing tank 2 and the cleaning tank 3 respectively through the feeding pipe 6, and then the slider 13 is adjusted to move so that the drum 11 is located directly above the degreasing tank 2, and then the motor 23 is used to drive the drum 11 to rotate and adjust the cleaning box 10 containing the spiral bevel gear parts to be cleaned to a vertical downward state, and then the hydraulic rod 12 is used to drive it to move downward so that the cleaning box 10 contacts the degreasing agent inside the degreasing tank 2, and the control console 8 is used to make the ultrasonic wave cooperate with the degreasing agent to clean the spiral bevel gear parts, and after the degreasing program is observed through the display table 9, the drum 11 is moved to the top of the cleaning tank 3, and the hydraulic rod 12 is used to drive the cleaning box 10 containing the spiral bevel gear parts to be cleaned to immerse in the clean water inside the cleaning tank 3, and the spiral bevel gear parts and impurities inside the cleaning box 10 are cleaned together with the ultrasonic wave.
[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A spiral bevel gear parts cleaning and degreasing device, comprising a cleaning box (1), characterized in that: A control console (8) is provided on one side of the cleaning box (1), a display stand (9) is provided on one side of the control console (8), an oil removal box (2) is provided on the cleaning box (1), a cleaning box (3) is provided on one side of the oil removal box (2), a plurality of feed pipes (6) are provided on the surface of the oil removal box (2) and the cleaning box (3), a filter box (4) is detachably provided on the inside of the oil removal box (2) and the cleaning box (3), and a cleaning component is provided on the surface of the cleaning box (1).
2. The spiral bevel gear parts cleaning and degreasing equipment according to claim 1 is characterized in that: The cleaning assembly comprises two slide rails (7) symmetrically arranged on the top of the cleaning box (1); a slider (13) is adapted and slidably connected inside the slide rails (7); a hydraulic rod (12) is fixedly arranged on the top of the two sliders (13); a rotating drum (11) is rotatably connected to the top of the two hydraulic rods (12); a motor (23) is arranged at one end of the rotating drum (11) and is connected to the output end of the motor (23); the motor (23) is fixedly connected to the surface of the output end of the hydraulic rod (12); and a connecting assembly is arranged on the surface of the rotating drum (11).
3. The spiral bevel gear parts cleaning and oil removal equipment according to claim 2 is characterized in that: The connection assembly comprises a plurality of sliders (13) uniformly and fixedly connected to the surface of the rotating drum (11); the top of each slider (13) is fixedly connected to a mounting frame (14); the surface of each mounting frame (14) is movably penetrated by a first limiting rod (15); one end of the first limiting rod (15) is fixedly connected to a limiting plate (17); the limiting plate (17) is arranged on the inner side of the mounting frame (14); a first spring (16) is arranged between the limiting plate (17) and the mounting frame (14); the first spring (16) is sleeved on the outside of the first limiting rod (15); each of the two mounting frames (14) is detachably connected to a cleaning box (10); two limiting grooves (18) are provided on the surface of the cleaning box (10); the inner diameter of the limiting groove (18) is adapted to the outer diameter of the limiting plate (17); and a limiting assembly is arranged inside the cleaning box (10).
4. The spiral bevel gear parts cleaning and oil removal equipment according to claim 3 is characterized by: The limiting assembly comprises a second limiting rod (21) movably penetrating the interior of the cleaning box (10); the bottom of the second limiting rod (21) passes through the surface of the cleaning box (10) and is connected to a connecting plate (19); a plurality of second springs (20) are provided between the connecting plate (19) and the cleaning box (10); a plurality of positioning blocks (22) are provided at the bottom of the connecting plate (19); and a rubber pad is provided on the surface of the positioning block (22).
5. The spiral bevel gear parts cleaning and degreasing equipment according to claim 1, characterized in that: The surfaces of the degreasing tank (2) and the cleaning tank (3) are both provided with valve drain pipes (5).
Citation Information
Patent Citations
Workpiece oil removing and film processing equipment
CN219745643U