Roller with surface wear-resistant layer
By installing a wear-resistant layer on the casting roll and using a splicing mechanism for tight fit, the problem of wear and scratches during use of the casting roll is solved, and the efficiency of use and installation convenience is improved.
Patent Information
- Application Number
- CN202421226292.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Existing casting rolls are prone to wear and scratches during use, which affects the efficiency of use.
A rolling roller with a surface wear-resistant layer is designed, and the wear-resistant layer is installed on the outer wall of the roll main body through a splicing mechanism to prevent wear. The splicing mechanism includes a guide insertion plate, a limiting groove, a plug-in plate, a side plate, a movable inner rod and an elastic member to ensure that the wear-resistant layer is tightly fitted and installed stably.
It effectively prevents the occurrence of wear scratches on the outer wall of the roll, and at the same time improves the installation efficiency of the wear-resistant layer, ensuring the service life and efficiency of the roll.
Smart Images

Figure CN222659641U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rollers, in particular to a roller with a surface wear-resistant layer. Background Art
[0002] The casting roll is a common roller shaft and also a common deformation tool. It is not completely equivalent to the rolling roll on the twin-roll plate and strip casting mill. It is not only a deformation tool, but also plays the role of a water-cooled crystallizer in the casting and rolling process.
[0003] Today's casting rollers are generally of one-piece design. After the casting rollers have been used for a period of time, if their outer surfaces are subjected to external impact, wear and scratches are likely to occur, affecting the efficiency of the rollers.
[0004] Therefore, we propose a roller with a surface wear-resistant layer to solve the above problems. Utility Model Content
[0005] The utility model aims at solving the problems existing in the prior art and proposes the following technical solutions:
[0006] A roller with a surface wear-resistant layer comprises a roller body and a wear-resistant layer installed outside the roller body, the wear-resistant layers are installed on the outer wall of the roller body through a splicing mechanism, the splicing mechanism comprises a guide plug plate installed at the bottom end of the upper wear-resistant layer, the guide plug plates are all inserted into the limiting grooves provided on the outer wall of the lower wear-resistant layer, the outer wall of the guide plug plate is plugged with a plug plate, and the plug plate is installed on the side plate, the inner wall of the side plate is installed with a movable inner rod, and the movable inner rod is all movable in the side groove under the action of the elastic potential energy of the first elastic member, and the side groove is symmetrically provided on the side wall of the lower wear-resistant layer.
[0007] With the cooperation of the splicing mechanism, a wear-resistant layer is installed on the outer wall of the roller body and is in contact with the outer wall of the roller body, so as to protect the surface of the outer wall of the roller body and effectively avoid the occurrence of wear and scratches; at the same time, the convenience and efficiency of the installation and docking of the two sets of wear-resistant layers is guaranteed, thereby ensuring the installation efficiency.
[0008] As a preferred embodiment of the above technical solution, the inner walls of the side slots are symmetrically provided with first slide rails, and the first slide rails are slidably connected with first sliders, and the first sliders are installed on the movable inner rods.
[0009] With the cooperation of the sliding action of the first sliding block and the first sliding rail, the stability of the movement of the movable inner rod in coordination with the elastic potential energy of the first elastic member is guaranteed.
[0010] As a preferred embodiment of the above technical solution, the guide plug plate and the side plate both adopt an arc shape that fits the outer wall of the wear-resistant layer.
[0011] The design that fits the shape of the outer wall of the wear-resistant layer ensures the aesthetics of the forming device during use.
[0012] As a preferred embodiment of the above technical solution, the inner wall of the guide plug plate is provided with inner sides of the team at equal distances, and the inner walls are connected to the mounting frame through the second elastic member, the inner wall of the mounting frame is rollingly embedded with balls abutting against the outer wall of the wear-resistant layer, the inner wall is symmetrically provided with second slide rails, and the second slide rails are slidably connected with second sliders, and the second sliders are mounted on the mounting frame.
[0013] When the ball is retracted and extended inside and the guide plug plate is inserted into the limit groove, the outer wall of the ball can completely abut against the inner wall of the limit groove, promoting the smooth movement of the guide plug plate.
[0014] As a preferred embodiment of the above technical solution, a handle for easy pulling is installed on the outer side wall of the side panel.
[0015] The beneficial effects of the utility model are:
[0016] In the present application, with the cooperation of the splicing mechanism, a wear-resistant layer that fits the outer wall of the roller body is installed on the outer wall of the roller body, thereby protecting the surface of the outer wall of the roller body and effectively avoiding the occurrence of wear and scratches. At the same time, the convenience and efficiency of the installation and docking of the two sets of wear-resistant layers are guaranteed, thereby ensuring the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The overall structural diagram provided by the embodiment of the utility model is shown;
[0018] Figure 2 The schematic diagram of the internal structure provided by the embodiment of the utility model is shown from a side view;
[0019] Figure 3 The utility model embodiment provided by the present invention Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 The utility model embodiment provided by the present invention Figure 3 Enlarged structural diagram at B in the middle.
[0021] Legend:
[0022] 1. Roller body; 2. Wear-resistant layer; 3. Side slot; 4. First elastic member; 5. Movable inner rod; 6. First slider; 7. First slide rail; 8. Side plate; 9. Plug-in plate; 10. Guide plug-in plate; 11. Limiting groove; 12. Inner groove; 13. Second elastic member; 14. Second slide rail; 15. Second slider; 16. Mounting frame; 17. Ball bearing; 18. Handle. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution of the present utility model will be clearly and completely described below in conjunction with the embodiments.
[0024] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in the embodiment of the utility model: it includes a roller body 1 and a wear-resistant layer 2 installed outside the roller body 1; two sets of wear-resistant layers 2 are attached to the outer wall of the roller body 1 for use. The above are all prior arts, and this application does not protect them here, so no further elaboration is made.
[0025] The wear-resistant layers 2 are installed on the outer wall of the roller body 1 through a splicing mechanism, and the splicing mechanism includes a guide plug plate 10 installed at the bottom end of the upper wear-resistant layer 2, and the guide plug plates 10 are all inserted into the limiting grooves 11 opened on the outer wall of the lower wear-resistant layer 2. The outer wall of the guide plug plate 10 is plugged with a plug plate 9, and the plug plate 9 is installed on the side plate 8. The inner wall of the side plate 8 is installed with a movable inner rod 5, and the movable inner rod 5 is all movable in the side slot 3 under the action of the elastic potential energy of the first elastic member 4. The slots 3 are symmetrically arranged on the side wall of the lower wear-resistant layer 2; the side plate 8 is pulled outward under the action of the elastic potential energy of the first elastic member 4, and the plug-in plate 9 is driven to move outward to the maximum limit value. At this time, the guide plug-in plate 10 is inserted into the limit groove 11. After the bottom end of the guide plug-in plate 10 is inserted into the bottom end of the limit groove 11, the side plate 8 is sent away, so that under the action of the elastic potential energy of the first elastic member 4, the splicing and installation of the two sets of wear-resistant layers 2 on the outer wall of the roller body 1 are completed.
[0026] It should be noted that the arc center of each group of wear-resistant layers 2 is at the same position as the center of the roller body 1, and the inner wall of the wear-resistant layer 2 can be completely attached to the outer wall of the roller body 1 to provide wear-resistant protection for the outer wall of the roller body 1; at the same time, Figure 3 As shown, in this embodiment, a spring is used to force the movable inner rod 5 to move inside the side slot 3 as an elastic component, but in some other embodiments, other elastic components such as a reed, an elastic paddle, etc. may also be used.
[0027] like Figure 3 As shown, the inner walls of the side slots 3 are symmetrically provided with first slide rails 7, and the first slide rails 7 are slidably connected with first sliders 6, and the first sliders 6 are installed on the movable inner rod 5; with the coordinated use of the sliding action of the first slider 6 and the first slide rails 7, the stability of the movable inner rod 5 moving in coordination with the elastic potential energy of the first elastic member 4 is guaranteed.
[0028] like Figure 2 and Figure 3As shown, the guide plug plate 10 and the side plate 8 both adopt an arc shape that fits the outer wall of the wear-resistant layer 2; under the design of fitting the shape of the outer wall of the wear-resistant layer 2, the aesthetics of the forming device during use is guaranteed.
[0029] like Figure 3 and Figure 4 As shown, the inner wall of the guide plug plate 10 is equidistantly provided with a team inner side 12, and the inner wall of the inner side 12 is connected to a mounting frame 16 through a second elastic member 13, and a ball 17 abutting against the outer wall of the wear-resistant layer 2 is rollingly embedded in the inner wall of the mounting frame 16, and a second slide rail 14 is symmetrically arranged on the inner wall of the inner side 12, and a second slider 15 is slidably connected in the second slide rail 14, and the second slider 15 is installed on the mounting frame 16; when the guide plug plate 10 is inserted into the limiting groove 11, the rolling action of the ball 17 cooperates with the elastic potential energy of the second elastic member 13, so that the ball 17 is extended and retracted in the inner side 12 to drive the guide plug plate 10 to be inserted into the limiting groove 11, and the outer wall of the ball 17 can completely abut against the inner wall of the limiting groove 11, thereby promoting the smooth movement efficiency of the guide plug plate 10.
[0030] It should be noted that if Figure 4 In the embodiment shown, a spring is used to force the mounting frame 16 to move inside the inner side 12 , but in some other embodiments, other elastic components such as a reed, an elastic paddle, etc. may also be used.
[0031] like Figure 1 As shown, a handle 18 for easy pulling is installed on the outer side wall of the side panel 8.
[0032] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.
Claims
1. A roller with a surface wear-resistant layer, comprising a roller body (1) and a wear-resistant layer (2) mounted outside the roller body (1), characterized in that: The wear-resistant layers (2) are mounted on the outer wall of the roller body (1) via a splicing mechanism, the splicing mechanism comprising a guide plug plate (10) mounted at the bottom end of the upper wear-resistant layer (2), the guide plug plates (10) are all inserted into a limiting groove (11) provided on the outer wall of the lower wear-resistant layer (2), a plug plate (9) is plugged into the outer wall of the guide plug plate (10), and the plug plate (9) is mounted on the side plate (8), a movable inner rod (5) is mounted on the inner wall of the side plate (8), and the movable inner rod (5) is all movable in the side slot (3) under the action of the elastic potential energy of the first elastic member (4), and the side slot (3) is symmetrically provided on the side wall of the lower wear-resistant layer (2).
2. The roller with a surface wear-resistant layer according to claim 1, characterized in that: The inner walls of the side slots (3) are symmetrically provided with first slide rails (7), and the first slide rails (7) are slidably connected with first sliders (6), and the first sliders (6) are installed on the movable inner rods (5).
3. The roller with a surface wear-resistant layer according to claim 1, characterized in that: The guide plug plate (10) and the side plate (8) are both in an arc shape that fits the outer wall of the wear-resistant layer (2).
4. The roller with a surface wear-resistant layer according to claim 1, characterized in that: The inner wall of the guide plug plate (10) is provided with a team inner side (12) at equal intervals, and the inner wall of the inner side (12) is connected to a mounting frame (16) through a second elastic member (13), and a ball (17) is rollingly embedded in the inner wall of the mounting frame (16) and abuts against the outer wall of the wear-resistant layer (2), and the inner wall of the inner side (12) is symmetrically provided with a second slide rail (14), and the second slide rail (14) is slidably connected to a second slider (15), and the second slider (15) is mounted on the mounting frame (16).
5. The roller with a surface wear-resistant layer according to claim 4, characterized in that: A handle (18) is installed on the outer side wall of the side plate (8).