Over-travel roller guide plate

By designing the super-travel roller guide with a split structure, the problem of wear, burr and damage caused by heavy stress during the mold closing process is solved, achieving a longer service life and lower maintenance costs.

CN222659867UActive Publication Date: 2025-03-25WUHAN IEM PRECISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420884917.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-03-25
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing copper drive guide plates are prone to wear, hair pull and damage due to the large stress during the mold closing process.

Method used

A super-range roller guide plate is designed, adopting a split structure, the copper drive guide plate is divided into a base body and a detachable flat guide plate, and the roller is installed on the base body to avoid direct contact with the steel drive guide plate.

Benefits of technology

It effectively reduces the wear and deformation of the copper drive guide plate, extends service life, and reduces maintenance and replacement costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of driving guide plates in stamping dies, in particular to an over-travel roller guide plate which comprises a base body, a flat guide plate, a roller and a pin shaft, an inclined plane is arranged at the upper end of the base body, and the flat guide plate is detachably installed on the inclined plane; the idler wheel is installed in the middle of the base body through a pin shaft, and the idler wheel and the flat guide plate are located on the same side of the base body. The copper driving guide plate is of a split structure, the base body is made of common steel, material cost can be greatly reduced, the detachable flat guide plate is installed on the top of the base body to serve as the copper driving guide plate, the roller structure in rolling connection with the steel driving guide plate of an upper die is installed on the side face of the base body, and direct contact between the base body and the steel driving guide plate is avoided. The abrasion risk of the base body is increased, so that the driving guide plate is abraded and deformed. The structure is convenient to maintain and replace, and the maintenance cost can be effectively reduced. Therefore, the technical problems that the copper driving guide plate is abraded, galled and damaged due to large stress in the mold closing process can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of drive guide plates in stamping dies, in particular to an over-travel roller guide plate. Background Art

[0002] The driving guide used in the mold is generally a composite driving guide, which is generally composed of a copper driving guide containing graphite and a corresponding steel driving guide to form a wedge-shaped structure to work together. The driving stroke of the driving guide depends on the thickness and angle of the driving guide. The steel driving guide is usually installed on the upper mold, and the copper driving guide is installed on the movable slide of the lower mold. When the mold is closed, the copper driving guide is driven by the steel driving guide to complete a reciprocating stroke, that is, to complete a stamping work.

[0003] The existing copper drive guide plate is an integral copper alloy structure, and graphite is inlaid on the copper drive guide plate. During operation, the copper drive guide plate is subjected to greater force, and the R corner is prone to wear and roughening, resulting in damage to the copper drive guide plate. Utility Model Content

[0004] The utility model aims to provide an over-travel roller guide plate. The copper drive guide plate adopts a split structure, which can solve the technical problems of wear, burring and damage of the copper drive guide plate due to large force during the mold closing process.

[0005] To achieve the above-mentioned purpose, the utility model is designed to provide an over-travel roller guide plate, comprising a base, a flat guide plate, a roller, and a pin shaft. The upper end of the base is provided with an inclined surface, which is inclined from top to bottom along the height direction of the base, and the inclined surface is inclined toward the direction of a steel driving guide plate installed on the upper mold. The flat guide plate is detachably mounted on the inclined surface; the roller is mounted on the middle part of the base through a pin shaft, and the roller and the flat guide plate are located on the same side of the base.

[0006] As a preferred solution, a roller groove is provided in the middle of the base, and the roller and the pin shaft are arranged in the roller groove.

[0007] As a preferred solution, it also includes a guide sleeve, which is embedded in the interior of the roller and is rollingly connected to the pin.

[0008] As a preferred solution, it also includes gaskets, which are installed on both sides of the roller and move with the roller.

[0009] Furthermore, the side of the gasket in contact with the substrate is inlaid with graphite. The graphite inlaid on the gasket can play a lubricating role and ensure the stability of the roller rotation.

[0010] As a preferred solution, it also includes a pin, the two ends of which are respectively installed in the base and the pin shaft. The pin is used to fix the base and the pin shaft to ensure that the pin shaft does not move left and right.

[0011] As a preferred solution, the main body of the flat guide plate is made of copper, and the working surface of the flat guide plate contains graphite. Since the copper guide plate is easy to replace after being worn, the flat guide plate is detachably connected to the base body by screws, which increases the convenience of replacement.

[0012] Beneficial effects of the utility model:

[0013] The utility model provides an over-travel roller guide plate, the copper drive guide plate adopts a split structure, the base body is made of ordinary steel, which can greatly reduce the material cost, a detachable flat guide plate is installed on the top of the base body as the copper drive guide plate, and a roller structure is installed on the side of the base body to roll with the steel drive guide plate of the upper mold to avoid direct contact between the base body and the steel drive guide plate, increase the risk of base body wear, and thus cause the drive guide plate to wear and deform. The structure is easy to maintain and replace, and can effectively reduce maintenance costs.

[0014] Therefore, the utility model can solve the technical problem that the copper driving guide plate is worn, roughened and damaged due to the large force in the mold closing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the main sectional view of the utility model.

[0016] Figure 2 It is a top sectional view of the utility model.

[0017] Description of reference numerals:

[0018] 1-base, 2-roller, 3-flat guide plate, 4-pin shaft, 5-guide sleeve, 6-screw, 7-washer, 8-pin, 9-flat head screw, 10-inclined surface, 11-roller groove. DETAILED DESCRIPTION

[0019] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the present invention are further described below in conjunction with the accompanying drawings and through specific implementation methods. It is understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for the convenience of description, only the parts related to the present invention are shown in the accompanying drawings, rather than all of them.

[0020] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] The utility model relates to an over-travel roller guide plate, which solves the problem that the copper drive guide plate is easy to be roughened and damaged, and the structure is split, which reduces the cost, reduces the wear of the copper drive guide plate by the mold during the working process, reduces the deformation of the guide plate, and increases the service life of the drive guide plate.

[0023] The utility model designs the copper driving guide plate as a split type, and the base is ordinary steel, which reduces the use of copper alloy and reduces the cost. A small copper guide plate is installed on the inclined surface at the top of the base. After the guide plate is worn, it can be directly replaced without replacing the entire driving guide plate, thereby reducing the maintenance and replacement cost. A roller is added at the R angle of the base, and a copper guide sleeve is embedded inside the roller to ensure smooth rolling with the pin shaft. The roller surface is hardened and slides with the corresponding steel driving guide plate.

[0024] like Figure 1 , Figure 2 As shown, the utility model provides an over-travel roller guide plate, including a base 1, a flat guide plate 3, a roller 2, a pin shaft 4, a guide sleeve 5, a screw 6, a gasket 7, a column pin 8, and a flat head screw 9.

[0025] The upper end of the base 1 is provided with an inclined surface 10, which is inclined from top to bottom along the height direction of the base 1, and the inclined surface is inclined toward the steel drive guide plate installed on the upper mold. A roller groove 11 is provided in the middle of the base 1, and the roller 2 and the pin 4 are arranged in the roller groove 11. The base 1 is made of ordinary steel, and the roller 2 is installed on the base 1 through the pin 4. The roller 2 is rollingly matched with the steel drive guide plate installed on the upper mold to avoid direct contact between the base 1 and the steel drive guide plate.

[0026] The roller 2 is installed in the middle of the base 1 through a pin 4, and the roller 2 and the flat guide plate 3 are located on the same side of the base 1. The pin 4 is installed on the base 1 and fixed by a column pin 8.

[0027] The main body of the flat guide plate 3 is made of copper, and the working surface of the flat guide plate 3 contains graphite. The flat guide plate 3 is detachably mounted on the inclined surface 10. The flat guide plate 3 is made of copper and graphite, and the copper guide plate is easy to replace after being worn. The flat guide plate 3 is mounted on the base 1 by screws 6, and the flat guide plate 3 is slidably matched with the steel drive guide plate at the inclined surface.

[0028] The guide sleeve 5 is embedded in the roller 2, and the guide sleeve 5 is in rolling connection with the pin 4. The guide sleeve 5 is embedded in the roller 2, and is in rolling connection with the pin 4.

[0029] The screws 6 are used to install and fix the copper flat guide plate 3 .

[0030] The gasket 7 is installed on both sides of the roller 2 and moves with the roller 2. The side of the gasket 7 that contacts the base 1 is inlaid with graphite. The gasket 7 is installed and fixed on both sides of the roller 2. The gasket 7 is inlaid with graphite and moves with the roller. The side is in contact with the base 1 to ensure the stability of the rotation of the roller 2.

[0031] The two ends of the column pin 8 are respectively installed in the base 1 and the pin shaft 4. The column pin 8 is used to fix the base 1 and the pin shaft 4 to ensure that the pin shaft 4 does not move left and right.

[0032] The flat head screw 9 is used to fix the gasket 7 .

[0033] During operation, the roller contacts the steel drive guide plate. Since the roller is always in a rolling state, the contact surface between the roller and the steel drive guide plate increases, and the roller deformation is small, which can avoid wear and deformation caused by direct contact between the substrate and the steel guide plate, thereby increasing the service life of the copper drive guide plate.

[0034] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An overtravel roller guide plate, characterized in that: The invention comprises a base (1), a flat guide plate (3), a roller (2), and a pin shaft (4); the upper end of the base (1) is provided with an inclined surface (10), the inclined surface (10) is inclined from top to bottom along the height direction of the base (1), and the flat guide plate (3) is detachably mounted on the inclined surface (10); the roller (2) is mounted in the middle of the base (1) via the pin shaft (4), and the roller (2) and the flat guide plate (3) are located on the same side of the base (1).

2. The overtravel roller guide plate according to claim 1, characterized in that: A roller groove (11) is provided in the middle of the base (1), and the roller (2) and the pin shaft (4) are arranged in the roller groove (11).

3. The overtravel roller guide plate according to claim 2, characterized in that: It also comprises a guide sleeve (5), wherein the guide sleeve (5) is embedded in the interior of the roller (2), and the guide sleeve (5) is rollingly connected to the pin shaft (4).

4. The overtravel roller guide plate according to claim 3, characterized in that: It also includes gaskets (7), which are installed on both sides of the roller (2) and move with the roller (2).

5. The overtravel roller guide plate according to claim 4, characterized in that: The side of the gasket (7) in contact with the substrate (1) is inlaid with graphite.

6. The overtravel roller guide plate according to claim 5, characterized in that: It also comprises a column pin (8), the two ends of which are respectively installed in the base body (1) and the pin shaft (4).