Wire tail trimming machine
By designing a wire-cutting machine with multiple mechanisms, the problems of insufficient automation, low wire-cutting efficiency and wire-tail bounce in inductor coil processing are solved, and efficient and precise wire-tail cutting and compression processing are achieved.
Patent Information
- Application Number
- CN202421205676.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-29
AI Technical Summary
In the process of inductor coil processing, the degree of automation is insufficient, the wire cutting efficiency is not high, and the accuracy is insufficient, and it cannot effectively solve the problem that the wire tail may bounce after wire cutting, affecting subsequent processes.
A wire-cutting machine including a chassis, transmission mechanism, compression mechanism, wire-cutting mechanism, wire-cutting mechanism and wire-processing mechanism is designed. Through the coordinated work of these mechanisms, the automatic processing of wire-cutting, wire-cutting and wire-cutting of the inductor wire-cutting are realized to ensure the precise shearing and compression of the wire-cutting.
The wire cutting and compression efficiency of the inductor coil tail is improved, the degree of automation and processing accuracy is improved, manual operation is reduced, the unqualification rate is reduced, and the impact of the wire tail bounce on subsequent processes is prevented.
Smart Images

Figure CN222659959U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of inductor coil processing, in particular to a wire tail trimming machine. Background Art
[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. During the production and processing of the inductor, there is usually an excessively long portion at the end of the coil wire to form the inductor wire tail. The inductor wire tail must be cut off to facilitate the subsequent welding process.
[0003] The traditional method is to manually cut off the thread tail, which not only has high labor costs, is time-consuming and labor-intensive, and has low work efficiency, but is also affected by the operator's operating factors and has a high failure rate.
[0004] A Chinese invention patent (publication number: CN105081149A) discloses an inductor wire tail removal device, including a frame, a control device, a jig and a shearing device; the shearing device forms a shearing area for being opposite to the position of the inductor wire tail; the jig and the shearing device are arranged in one of the following three ways: 1. The jig is connected to the frame through a driving device 1; the shearing device is connected to the frame through a driving device 2; 2. The jig is connected to the frame; the shearing device is connected to the frame through a driving device 1 and a driving device 2; 3. The jig is connected to the frame through a driving device 1; the shearing device is connected to the frame through a driving device 2 and a driving device 3. The inductor wire tail removal device can be started without fixing or positioning the inductor wire tail to the device, which reduces manual operation, saves working time, improves production efficiency, and improves processing accuracy.
[0005] A Chinese invention patent (publication number: CN104646568A) discloses an inductor wire tail cutting device, which relates to the technical field of inductor manufacturing equipment, including a base and a positioning seat arranged on the base, a plurality of guide blocks corresponding to the inductor mounted on the rod are arranged at intervals on the top of the positioning seat, a rod seat with a notch on the top is arranged on one side of the positioning seat, and a guide rail is arranged on the base on the other side of the positioning seat, the guide rail is connected to a tool holder through a guide sleeve, and the tool holder is provided with a blade mounting portion extending above the positioning seat. Compared with the prior art, the invention has a simple structure, convenient operation, high production efficiency, can ensure that the length of the lead wires at both ends of the inductor is consistent, and reduces the labor intensity of workers.
[0006] The above-mentioned prior art has the problems of insufficient automation, low wire cutting efficiency and insufficient precision. At the same time, it is unable to solve the problem that the wire tail may bounce after wire cutting, which will still affect the subsequent processes after the wire tail is cut. Utility Model Content
[0007] The purpose of the utility model is to provide a thread tail trimming machine to solve the technical problems raised in the above background technology.
[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A wire-tail trimming machine comprises a chassis, a transmission mechanism, a clamping mechanism, a wire trimming mechanism, a wire pressing mechanism, and a wire management mechanism. The chassis is arranged vertically; the transmission mechanism is arranged horizontally, and two transmission mechanisms are provided, which are respectively arranged on the left and right sides of the top surface of the chassis; two clamping mechanisms are provided, which are respectively arranged on the rear sides of the two transmission mechanisms; the wire trimming mechanism is arranged on the front and rear sides of the left transmission mechanism; the wire management mechanism is connected to the right clamping mechanism; and the wire pressing mechanism is arranged on the front and rear sides of the right transmission mechanism.
[0010] Furthermore, the transmission mechanism includes a belt conveyor, a feed cylinder, a feed stopper, a discharge cylinder, and a discharge stopper; the belt conveyor is horizontally mounted on the left and right sides of the top surface of the frame; the feed cylinder is arranged on the left side of the front end surface of the belt conveyor, and its piston rod faces the belt conveyor; the feed stopper is fixed on the piston rod of the feed cylinder; the discharge cylinder is arranged on the right side of the front end surface of the belt conveyor, and its piston rod faces the belt conveyor; the discharge stopper is fixed on the piston rod of the discharge cylinder.
[0011] Furthermore, the clamping mechanism includes a bracket, a first linear guide rail, a first connecting member, a pressure plate, a positioning rod, and a clamping cylinder. The bracket is horizontally mounted on the left and right sides of the rear side of the transmission mechanism; the first linear guide rail is vertically arranged on the left and right sides of the front end surface of the bracket; the first connecting member is vertically arranged, and its rear side surface is slidably connected to the first guide rail through a slide; the pressure plate is horizontally arranged, and its top surface is fixedly connected to the bottom surface of the first connecting member on both sides; the positioning rod is vertically arranged on the left and right sides of the bottom surface of the pressure plate; the clamping cylinder is vertically arranged on the front end surface of the bracket, and its piston rod is fixedly connected to the top surface of the pressure plate.
[0012] Further, the thread trimming mechanism includes a forward and backward moving component, a thread trimming component, a clamping component, and a left and right moving component. The forward and backward moving component includes a mounting seat, a mounting platform, a second linear guide rail, a second connecting member, a motor, a driving gear, a driven gear, a belt, and a support platform. The mounting seat is horizontally fixed and mounted on the front and rear sides of the left transmission mechanism; the mounting platform is horizontally arranged on the top surface of the mounting seat; the motor is vertically arranged on the middle part of the bottom surface of the side of the mounting platform away from the transmission mechanism, and the top end of its output shaft passes through the top surface of the mounting platform upward and is rotatably connected to the mounting platform; the driving gear is fixedly sleeved on the top of the motor output shaft; the driven gear is vertically arranged on the middle part of the top surface of the top surface of the mounting platform close to the transmission mechanism, and is rotatably connected to the top surface of the mounting platform, and the driven gear is connected to the driving gear through the belt; the second linear guide rail is horizontally arranged on the left and right sides of the top surface of the mounting platform; one end of the second connecting member is fixedly connected to the belt, and the other end is slidably connected to the second linear guide rail through the slide; the support platform is horizontally arranged, and its bottom surface is fixedly connected to the second linear slide rail through the slide.
[0013] Furthermore, the wire cutting assembly includes a mounting frame, a mounting plate, and pneumatic scissors; the mounting frame is in a U-shaped structure, with its opening facing upward and its bottom surface connected to the support platform; the mounting plate is horizontally arranged in the opening of the mounting frame, and its two ends are fixedly connected to the inner side walls of the mounting frame; the pneumatic scissors are horizontally arranged front to back, with its top surface fixedly connected to the bottom surface of the mounting plate, and multiple pneumatic scissors are spaced apart in the horizontal direction left to right, and its cutting portion is facing the direction of the transmission mechanism.
[0014] Furthermore, the clamping assembly includes a first finger cylinder, a first clamping member, and a second clamping member; the first finger cylinder is horizontally arranged on the top surface of the mounting plate front and back, located above the pneumatic scissors, and is provided with multiple corresponding pneumatic scissors, and its slides are facing the direction of the transmission mechanism; one end of the first clamping member and the second clamping member are respectively fixedly connected to the two slides of the first finger cylinder, and the other end is bent downward, and the lower ends of the first clamping member and the second clamping member are inclined toward the opposite side to form a clamping portion.
[0015] Furthermore, the left and right moving assembly includes a moving cylinder and a third linear guide rail; the third linear guide rail is horizontally arranged on the top surface of the mounting seat and is slidably connected to the bottom surface of the mounting platform through a slider; the moving cylinder is fixedly arranged on the top surface of the mounting seat and is located on one side of the wire cutting mechanism, and its piston rod is fixedly connected to the mounting platform.
[0016] Furthermore, the wire crimping mechanism includes a stand, a wire crimping cylinder, and a wire crimping plate; the stand is horizontally mounted on the front and rear sides of the right transmission mechanism; the wire crimping cylinder is horizontally mounted on the top surface of the stand, and its piston rod is facing the transmission mechanism; the wire crimping plate is horizontally arranged left and right, and is fixedly connected to the piston rod of the wire crimping cylinder, and the end of the wire crimping plate facing the transmission mechanism is provided with wire crimping teeth horizontally arranged front and rear; there are multiple wire crimping teeth, which are arranged at intervals along the left and right horizontal directions.
[0017] Furthermore, the wire management mechanism includes a driving assembly, a first wire management assembly, and a second wire management assembly; the driving assembly includes a fixed seat, a second finger cylinder, and a fixed block; the fixed seat is an L-shaped structure, and its bottom surface is fixedly connected to the top surface of the pressure plate of the right clamping assembly; the left end of the second finger cylinder is fixedly connected to the right end of the fixed seat, and its slide is set downward; the fixed block is horizontally arranged front and back, and is respectively fixedly connected to the two slides of the second finger cylinder.
[0018] Furthermore, the first cable management assembly includes a third connecting member, a fourth connecting member, a first clamping plate, a second clamping plate, a first clamping tooth, and a second clamping tooth; the third connecting member is arranged on the front side of the right end face of the right fixed block; the fourth connecting member is arranged on the front side of the left end face of the left fixed block; the first clamping plate is arranged horizontally left and right, and is fixedly connected to the bottom surface of the third connecting member; the second clamping plate is arranged horizontally left and right, and is fixedly connected to the bottom surface of the fourth connecting member, and the second clamping plate is located behind the first clamping plate; the first clamping tooth and the second clamping tooth are respectively vertically arranged on the bottom surfaces of the first clamping plate and the second clamping plate, the first clamping tooth and the second clamping tooth are staggered, and the first clamping tooth is located on the right side of the second clamping tooth; the second cable management assembly is formed by the first cable management assembly being arranged symmetrically around the center point of the pressure plate.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] 1. The utility model realizes the integration of wire cutting, wire sorting and wire pressing of the inductor wire tail by arranging a transmission mechanism, a clamping mechanism, a wire cutting mechanism, a wire pressing mechanism and a wire arranging mechanism, so as to achieve a high degree of automation and high work efficiency.
[0021] 2. The wire pressing mechanism of the utility model fixes the jig by a pressing plate, and then cuts the wire tail by a wire cutting mechanism, thereby preventing the jig and the inductor from moving during the wire cutting process, improving the accuracy of the wire cutting tail, and ensuring the qualified rate.
[0022] 3. The thread trimming mechanism of the present invention is provided with a forward and backward moving component, a thread trimming component and a clamping component. The forward and backward moving component moves the thread trimming component to the thread trimming position, and then the first clamping member and the second clamping member of the clamping component clamp the thread tail to fix it, so as to prevent the thread tail from moving during the thread trimming process and causing the thread trimming position deviation, thereby further improving the thread trimming accuracy and qualified rate.
[0023] 4. The utility model is provided with a wire pressing mechanism, and the wire pressing plate and the wire pressing teeth can press the wire tail that bounces up after wire cutting, so as to prevent the bounced wire tail from being unable to fit closely with the subsequent terminal pins, thereby preventing the subsequent welding work from being affected.
[0024] 5. The utility model is provided with a wire management mechanism, which can first correct the wire tail that bounces up after wire cutting, so that the wire tail faces the wire pressing teeth of the wire pressing mechanism, so that the wire pressing mechanism can smoothly press the wire tail. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the utility model;
[0026] Figure 2 It is a schematic diagram of the connection mechanism of each mechanism of the utility model on the chassis;
[0027] Figure 3 It is a structural schematic diagram of the transmission mechanism of the utility model;
[0028] Figure 4 It is a structural schematic diagram of the clamping mechanism of the utility model;
[0029] Figure 5 It is a structural schematic diagram of the thread cutting mechanism of the utility model;
[0030] Figure 6 It is a schematic diagram of the connection structure of the front-rear moving component and the left-right moving component of the utility model;
[0031] Figure 7 This is a schematic diagram of the connection structure between the thread trimming component and the front and rear moving components of the utility model;
[0032] Figure 8 This is a schematic diagram of the connection structure between the wire cutting assembly and the clamping assembly of the utility model;
[0033] Fig. 9 It is a structural schematic diagram of the clamping assembly of the utility model;
[0034] Fig.10 It is a structural schematic diagram of the wire pressing mechanism of the utility model;
[0035] Fig.11 It is a schematic diagram of the connection structure between the wire management mechanism and the clamping mechanism of the utility model;
[0036] Fig.12 It is a structural schematic diagram of the wire management mechanism of the utility model;
[0037] Fig.13 This is a structural schematic diagram of the wire management mechanism of the utility model from another perspective;
[0038] In the accompanying drawings, 1-chassis;
[0039] 2-transmission mechanism; 21-belt conveyor; 22-feeding cylinder; 23-feeding stopper; 24-discharging cylinder; 25-discharging stopper;
[0040] 3-clamping mechanism; 31-bracket; 32-first linear guide rail; 33-first connecting member; 34-pressing plate; 35-positioning rod; 36-clamping cylinder;
[0041] 4- Thread trimming mechanism;
[0042] 41-forward and backward moving assembly; 411-mounting seat; 412-mounting table; 413-second linear guide rail; 414-second connecting member; 415-motor; 416-driving gear; 417-driven gear; 418-belt; 419-support table;
[0043] 42-thread trimming assembly; 421-mounting frame; 422-mounting plate; 423-pneumatic scissors;
[0044] 43-clamping assembly; 431-first finger cylinder; 432-first clamping member; 433-second clamping member;
[0045] 44-left and right moving assembly; 441-moving cylinder; 442-third linear guide rail;
[0046] 5-wire pressing mechanism; 51-stand; 52-wire pressing cylinder; 53-wire pressing plate; 54-wire pressing teeth;
[0047] 6-Wire management mechanism;
[0048] 61-driving assembly; 611-fixed seat; 612-second finger cylinder; 613-fixed block;
[0049] 62-first cable management component; 621-third connecting member; 622-fourth connecting member; 623-first clamping plate; 624-second clamping plate; 625-first clamping tooth; 626-second clamping tooth
[0050] 63-Second cable management assembly. DETAILED DESCRIPTION
[0051] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail with reference to the accompanying drawings and preferred embodiments. However, it should be noted that many details listed in the specification are only for the purpose of enabling readers to have a thorough understanding of one or more aspects of the utility model, and these aspects of the utility model can be realized even without these specific details.
[0052] like Figure 1-13As shown, a wire trimming tail machine includes a chassis 1, a transmission mechanism 2, a clamping mechanism 3, a wire trimming mechanism 4, a wire pressing mechanism 5, and a wire management mechanism 6. The chassis 1 is vertically arranged, and a PLC control system is arranged inside the chassis 1; the transmission mechanism 2 is horizontally arranged, and two transmission mechanisms 2 are provided, which are respectively arranged on the left and right sides of the top surface of the chassis 1; the clamping mechanism 3 is provided with two, which are respectively arranged on the rear sides of the two transmission mechanisms 2; the wire trimming mechanism 4 is arranged on the front and rear sides of the left transmission mechanism 2; the wire management mechanism 6 is connected to the right clamping mechanism 3; the wire pressing mechanism 5 is arranged on the front side of the right transmission mechanism 2; a touch screen for regulating equipment is provided on the top surface of the chassis 1 located on the rear side of the left transmission mechanism 2; an air source for air supply is provided on the rear side of the top surface of the chassis 1 located on the right side of the touch screen. The jig carrying the coil first enters the left transmission mechanism 2, and the inductor coil on the jig is pressed by the left clamping mechanism 3, and then the wire tail of the inductor coil is trimmed by the wire trimming mechanism 4; after the wire trimming is completed, it is sent to the right transmission mechanism 2, and the wire tail of the coil after trimming is compacted by the wire pressing mechanism 5.
[0053] like Figure 3 As shown, the transmission mechanism 2 includes a belt conveyor 21, a feed cylinder 22, a feed stopper 23, a discharge cylinder 24, and a discharge stopper 25; the belt conveyor 21 is horizontally mounted on the left and right sides of the top surface of the frame; the feed cylinder 22 is arranged on the left side of the front end surface of the belt conveyor 21, and its piston rod faces the belt conveyor 21; the feed stopper 23 is fixed on the piston rod of the feed cylinder 22; the discharge cylinder 24 is arranged on the right side of the front end surface of the belt conveyor 21, and its piston rod faces the belt conveyor 21; the discharge stopper 25 is fixed on the piston rod of the discharge cylinder 24; the feed stopper 23 and the discharge stopper 25 are L-shaped structures, the bottoms of which are respectively fixed on the piston rods of the feed cylinder 22 and the discharge cylinder 24, and the tops face upwards. Bend, and higher than the top surface of the belt conveyor 21; a feed sensor is also provided on the right side of the front end surface of the belt conveyor 21; in the initial state, the piston rod of the feed cylinder 22 is contracted, the feed stopper 23 does not block the top surface of the belt conveyor 21, the piston rod of the discharge cylinder 24 is extended, and the discharge stopper 25 extends out of the top surface of the belt conveyor 21 to block the discharge position; when the feed sensor senses that the fixture has entered, the belt conveyor 21 stops conveying, the piston rod of the feed cylinder 22 is extended to block the fixture and at the same time prevent the fixture from entering the belt conveyor 21; when the inductor coil is processed, the discharge cylinder 24 contracts, the belt conveyor 21 starts, and the fixture is transferred to the next process. After the feed sensor senses that the transmission is completed, the feed cylinder 22 and the discharge cylinder 24 are reset.
[0054] The front end face of the belt conveyor 21 is also provided with a full material sensor; the full material sensor is located in front of the feed sensor. If too many fixtures are piled up, the full material sensor controls the piston rod of the feed cylinder 22 to extend, so that the feed stopper 23 blocks the top surface of the belt conveyor 21, so that the fixture no longer enters the belt conveyor 21.
[0055] like Figure 4 As shown, the clamping mechanism 3 includes a bracket 31, a first linear guide 32, a first connecting member 33, a pressing plate 34, a positioning rod 35, and a clamping cylinder 36. The bracket 31 is horizontally mounted on the rear side of the transmission mechanism 2 and is higher than the top surface of the transmission mechanism 2. The bracket 31 includes two vertical plates spaced apart from each other and a horizontal plate horizontally arranged on the upper parts of the two vertical plates; the first linear guide 32 is vertically arranged on the front end surfaces of the two vertical plates of the bracket 31 respectively; the first connecting member 33 is vertically arranged, and the first connecting member 33 is The L-shaped structure has a rear side surface that is slidably connected to the first linear guide rail 32 through a slide, and the lower end is bent toward the center of the bracket 31; the pressing plate 34 is horizontally arranged, and the two sides of its top surface are fixedly connected to the bottom surface of the first connecting member 33, and the middle of the bottom surface of the pressing plate 34 extends downward, so that the height of the middle of the bottom surface of the pressing plate 34 is lower than the height of the two sides of the bottom surface of the pressing plate 34; the positioning rod 35 is vertically arranged on the left and right sides of the bottom surface of the pressing plate 34; the clamping cylinder 36 is vertically arranged on the front end surface of the bracket 31, and its piston rod is fixedly connected to the top surface of the pressing plate 34. After the jig enters the mechanism, the clamping cylinder 36 is started, and the piston rod of the clamping cylinder 36 is extended, driving the pressing plate 34 to move downward, so that the positioning rod 35 is inserted into the positioning hole of the jig, and the pressing plate 34 is pressed on the top of the inductor coil, so that the jig is clamped and fixed.
[0056] like Figure 5-10As shown, the thread trimming mechanism 4 includes a front-to-back moving component 41, a thread trimming component 42, a clamping component 43, and a left-to-right moving component 44. The front-to-back moving component 41 includes a mounting seat 411, a mounting platform 412, a second linear guide rail 413, a second connecting member 414, a motor 415, a driving gear 416, a driven gear 417, a belt 418, and a support platform 419. The mounting seat 411 is horizontally fixedly mounted on the front and rear sides of the left transmission mechanism 2; the mounting platform 412 is horizontally arranged on the top surface of the mounting seat 411; the motor 415 is a stepping motor 415, which is vertically arranged in the middle of the bottom surface of the mounting platform 412 away from the transmission mechanism 2, and the top end of its output shaft passes upward through the top surface of the mounting platform 412 and passes through the shaft The bearing is rotatably connected with the mounting platform 412; the driving gear 416 is fixedly sleeved on the top of the output shaft of the motor 415; the driven gear 417 is horizontally arranged on the middle of the top surface of the mounting platform 412 near the transmission mechanism 2 through a rotating shaft, and its rotating shaft is rotatably connected with the top surface of the mounting platform 412 through a bearing, and the driven gear 417 is transmission-connected with the driving gear 416 through the belt 418; the second linear guide 413 is horizontally arranged on the left and right sides of the top surface of the mounting platform 412; one end of the second connecting member 414 is fixedly connected with the belt 418, and the other end is slidably connected with the second linear guide 413 through a slide; the support platform 419 is horizontally arranged, and its bottom surface is fixedly connected with the second linear guide 413 through a slide. The motor 415 rotates, driving the driving gear 416 to rotate, and the belt 418 moves forward and backward on the driving gear 416 and the driven gear 417, driving the second connecting member 414 to move forward and backward, and the second connecting member 414 drives the slider to move forward and backward, so that the mounting platform 412 moves forward and backward.
[0057] like Figure 7-9As shown, the wire cutting assembly 42 includes a mounting frame 421, a mounting plate 422, and a pneumatic scissors 423; the mounting frame 421 is in a U-shaped structure, with its opening facing upward and its bottom surface connected to the support platform 419; the mounting plate 422 is horizontally arranged in the opening of the mounting frame 421 from left to right, and its two ends are fixedly connected to the inner wall of the mounting frame 421; the pneumatic scissors 423 are arranged horizontally from front to back, with its top surface fixedly connected to the bottom surface of the mounting plate 422, and multiple pneumatic scissors are arranged at intervals along the horizontal direction from left to right, and its shearing portion is facing the direction of the transmission mechanism 2; the jig used in this application is loaded with 12 inductance coils, and the distance between two adjacent inductance coils on the jig is small, while the pneumatic scissors 423 are large in size, and the distance between two adjacent pneumatic scissors 423 cannot be equal to the distance between two adjacent inductance coils on the jig. Therefore, in this application, a total of 12 pneumatic scissors 423 are provided, 6 are provided on the front side and the rear side respectively, and the distance between two adjacent pneumatic scissors 423 is equal to the distance between three adjacent inductance coils on the jig. In other embodiments, a jig that can provide a larger spacing between adjacent inductor coils can be replaced, or a smaller pneumatic scissors 423 can be selected to make the spacing between two adjacent pneumatic scissors 423 equal to the spacing between two adjacent inductor coils on the jig, so that the number of pneumatic scissors 423 on the front and rear sides is equal to the number of inductor coils on the jig. After the jig carrying the inductor coil enters the left transmission mechanism 2 and is pressed by the left clamping mechanism 3, the wire cutting component 42 is driven by the forward and backward moving component 41 to move toward the transmission mechanism 2, so that the wire tail of the inductor coil enters the cutting part of the pneumatic scissors 423, and then the pneumatic scissors 423 are started, and the pneumatic scissors 423 can cut off the wire tail of the inductor coil.
[0058] like Figure 7-10As shown, the clamping assembly 43 includes a first finger cylinder 431, a first clamping piece 432, and a second clamping piece 433; the first finger cylinder 431 is horizontally arranged front and rear and on the top surface of the mounting plate 422, located above the pneumatic scissors 423, and is provided with multiple corresponding pneumatic scissors 423, and its slide is facing the direction of the transmission mechanism 2; one end of the first clamping piece 432 and the second clamping piece 433 are respectively fixedly connected to the two slides of the first finger cylinder 431, and the other end is bent downward, and the lower ends of the first clamping piece 432 and the second clamping piece 433 are inclined toward the opposite side to form a clamping portion. After the jig carrying the inductor coil enters the left transmission mechanism 2 and is clamped by the left clamping mechanism 3, the wire cutting assembly 42 and the clamping assembly 43 are driven to move toward the transmission mechanism 2 through the forward and backward moving assembly 41, so that the wire tail of the inductor coil enters the clamping parts of the first clamping member 432 and the second clamping member 433, as well as the shearing part of the pneumatic scissors 423 at the same time, and the first finger cylinder 431 is started, and the two slides of the first finger cylinder 431 approach each other, so that the lower ends of the first clamping member 432 and the second clamping member 433 approach each other and contact each other, so that the clamping parts of the first clamping member 432 and the second clamping member 433 clamp the wire tail of the inductor coil, and then the pneumatic scissors 423 are started to cut off the wire tail of the inductor coil.
[0059] like Figure 5-6 As shown, the left-right moving assembly 44 includes a moving cylinder 441 and a third linear guide 442; the third linear guide 442 is horizontally arranged on the top surface of the mounting seat 411, and is slidably connected to the bottom surface of the mounting platform 412 through a slider; the moving cylinder 441 is fixedly arranged on the top surface of the mounting seat 411, and is located on one side of the front-back moving assembly 41, and its piston rod is fixedly connected to the mounting platform 412. Since there are 6 pneumatic scissors 423 on the front and back sides of the present application, and the spacing between two adjacent pneumatic scissors 423 is equal to the spacing between three adjacent inductance coils on the fixture, when cutting the wire, the pneumatic scissors 423 will first cut the first, third, fifth, seventh, ninth, and eleventh inductance coils, and then move the wire cutting mechanism 4 to the right through the left-right moving assembly 44 to cut the remaining inductance coils.
[0060] like Fig.11As shown, the wire pressing mechanism 5 includes a stand 51, a wire pressing cylinder 52, and a wire pressing plate 53; the stand 51 is horizontally mounted on the front and rear sides of the right transmission mechanism 2; the wire pressing cylinder 52 is horizontally arranged on the top surface of the stand 51, and its piston rod faces the transmission mechanism 2; the wire pressing plate 53 is horizontally arranged left and right, and is fixedly connected to the piston rod of the wire pressing cylinder 52, and a wire pressing tooth 54 is arranged horizontally front and back on the end of the wire pressing plate 53 facing the transmission mechanism 2; the wire pressing teeth 54 are provided in plurality, and are arranged at intervals along the horizontal direction of the left and right, and the interval distance between adjacent wire pressing teeth 54 is equal to the distance between the wire tails of adjacent inductor coils. After the inductor coil after wire trimming is transmitted to the right transmission mechanism 2, the wire pressing cylinder 52 is started, and the piston rod of the wire pressing cylinder 52 is extended, driving the wire pressing plate 53 to move toward the transmission mechanism 2, so that the wire pressing tooth 54 moves toward the wire tail of the inductor coil, squeezes the wire tail toward the center of the inductor coil, and compresses the wire tail after wire trimming.
[0061] like Figure 12-13As shown, the wire-managing mechanism 6 includes a driving component 61, a first wire-managing component 62, and a second wire-managing component 63. The driving component 61 includes a fixed seat 611, a second finger cylinder 612, and a fixed block 613; the fixed seat 611 is an L-shaped structure, and its bottom surface is fixedly connected to the top surface of the pressure plate 34 of the right clamping mechanism 3; the left end of the second finger cylinder 612 is fixedly connected to the right end of the fixed seat 611, and its slide is set downward; the fixed block 613 is horizontally arranged front and back, and is respectively fixedly connected to the two slides of the second finger cylinder 612; the first wire-managing component 62 includes a third connecting member 621, a fourth connecting member 622, a first clamping plate 623, a second clamping plate 624, a first clamping tooth 625, and a second clamping tooth 626; the third connecting member 621 is arranged on the right fixed block 613 on the right end face side; the fourth connecting member 622 is arranged on the left end face side of the left fixed block 613; the first clamping plate 623 is arranged horizontally left and right, and is fixedly connected to the bottom surface of the third connecting member 621; the second clamping plate 624 is arranged horizontally left and right, and is fixedly connected to the bottom surface of the fourth connecting member 622, and the second clamping plate 624 is located behind the first clamping plate 623; the first clamping tooth 625 and the second clamping tooth 626 are L-shaped structures, one end of which is vertically arranged on the bottom surfaces of the first clamping plate 623 and the second clamping plate 624 respectively, and the other end is bent toward the transmission mechanism 2 direction, the first clamping tooth 625 and the second clamping tooth 626 are staggered, and the first clamping tooth 625 is located on the right side of the second clamping tooth 626; the second wire management component 63 is formed by the first wire management component 62 being symmetrically arranged around the center point of the pressure plate 34. After the inductor coil is transmitted to the right transmission mechanism 2 after the wire trimming, the fixture and the inductor coil on the fixture are clamped by the right clamping mechanism 2, and then the second finger cylinder 612 is started, and the two sliders of the second finger cylinder 612 are close to each other, so that the first clamping plate 623 and the second clamping plate 624 move relative to each other, so that the first clamping tooth 625 and the second clamping tooth 626 move relative to each other, and the wire tail of the inductor coil after the wire trimming is corrected. Since the wire tail may bounce off after the wire trimming, the wire tail is corrected by the wire management mechanism 6, so that the wire pressing tooth 54 of the wire pressing mechanism 5 can smoothly press the wire tail.
[0062] The working mode of the utility model is:
[0063] The jig carrying the inductor coil enters the belt conveyor 21 of the left transmission mechanism 2. When the feed sensor senses the jig entering, the feed cylinder 22 is started to extend the feed baffle to the belt conveyor 21, and the belt conveyor 21 stops at the same time. The left clamping mechanism 3 is started, and the clamping cylinder 36 drives the pressing plate 34 to move downward, so that the middle of the bottom surface of the pressing plate 34 is pressed on the jig, and the positioning rod 35 is inserted into the positioning hole of the jig to press the jig and the inductor coil. The motor 415 of the front and rear moving component 41 is started to drive the wire cutting component 42 and the clamping component 43 to move toward the inductor coil, the first finger cylinder 431 is started to make the first clamping member 432 and the second clamping member 433 clamp the wire tail of the inductor coil, and the pneumatic scissors 423 are started to cut off a part of the wire tail of the inductor coil, and then the moving cylinder 441 of the left and right moving component 44 is started to move the wire cutting component 42 to the right to cut off the remaining wire tail of the inductor coil.
[0064] After the wire tail of the inductor coil is trimmed, the discharge cylinder 24 of the left transmission mechanism 2 is started, the discharge block 25 is opened, and the belt conveyor 21 is started at the same time, and the jig is sent into the right transmission mechanism 2. When the feed sensor of the right transmission mechanism 2 senses the entry of the jig, the feed cylinder 22 is started, so that the feed baffle extends to the belt conveyor 21, and the belt conveyor 21 stops at the same time. The left clamping mechanism 3 is started, and the clamping cylinder 36 drives the pressure plate 34 to move downward, so that the middle of the bottom surface of the pressure plate 34 is pressed on the jig, and the positioning rod 35 is inserted into the positioning hole of the jig to press the jig and the inductor coil. At the same time, the second finger cylinder 612 of the wire management mechanism 6 is started, so that the first clamping plate 623 and the second clamping plate 624 move relative to each other, so that the first clamping tooth 625 and the second clamping tooth 626 move relative to each other, and the wire tail of the inductor coil is corrected. The wire pressing cylinder 52 of the wire pressing mechanism 5 is started to drive the wire pressing plate 53 to move toward the wire tail of the inductor coil, squeeze the wire tail toward the center of the inductor coil, and compress the wire tail after cutting.
[0065] Finally, the right discharge cylinder 24 is started, the discharge stopper 25 is opened, and the belt conveyor 21 moves to move the fixture to the next process.
[0066] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A wire cutting machine, comprising a chassis, a transmission mechanism, a clamping mechanism, a wire cutting mechanism, a wire pressing mechanism, and a wire arranging mechanism, characterized in that: The chassis is arranged vertically; the transmission mechanism is arranged horizontally, and two transmission mechanisms are provided, which are respectively arranged on the left and right sides of the top surface of the chassis; the clamping mechanism is provided with two, which are respectively arranged on the rear sides of the two transmission mechanisms; the wire cutting mechanism is arranged on the front and rear sides of the left transmission mechanism; the wire management mechanism is connected to the right clamping mechanism; the wire pressing mechanism is arranged on the front and rear sides of the right transmission mechanism.
2. A thread tail trimming machine according to claim 1, characterized in that: The transmission mechanism includes a belt conveyor, a feed cylinder, a feed stopper, a discharge cylinder, and a discharge stopper; the belt conveyor is horizontally mounted on the left and right sides of the top surface of the frame; the feed cylinder is arranged on the left side of the front end surface of the belt conveyor, and its piston rod faces the belt conveyor; the feed stopper is fixed on the piston rod of the feed cylinder; the discharge cylinder is arranged on the right side of the front end surface of the belt conveyor, and its piston rod faces the belt conveyor; the discharge stopper is fixed on the piston rod of the discharge cylinder.
3. A thread tail trimming machine according to claim 1, characterized in that: The clamping mechanism includes a bracket, a first linear guide rail, a first connecting member, a pressure plate, a positioning rod, and a clamping cylinder. The bracket is horizontally mounted on the left and right sides of the rear side of the transmission mechanism; the first linear guide rail is vertically arranged on the left and right sides of the front end surface of the bracket; the first connecting member is vertically arranged, and its rear side surface is slidably connected to the first guide rail through a slide; the pressure plate is horizontally arranged, and its top surface is fixedly connected to the bottom surface of the first connecting member on both sides; the positioning rod is vertically arranged on the left and right sides of the bottom surface of the pressure plate; the clamping cylinder is vertically arranged on the front end surface of the bracket, and its piston rod is fixedly connected to the top surface of the pressure plate.
4. A thread tail trimming machine according to claim 1, characterized in that: The thread trimming mechanism comprises a forward and backward moving component, a thread trimming component, a clamping component, and a left and right moving component. The forward and backward moving component comprises a mounting seat, a mounting platform, a second linear guide rail, a second connecting member, a motor, a driving gear, a driven gear, a belt, and a supporting platform. The mounting seat is respectively fixedly mounted horizontally on the front and rear sides of the left transmission mechanism; the mounting platform is horizontally arranged on the top surface of the mounting seat; the motor is vertically arranged on the middle part of the bottom surface of the side of the mounting platform away from the transmission mechanism, and the top end of its output shaft passes through the top surface of the mounting platform upward and is rotatably connected with the mounting platform; the driving gear is fixedly sleeved on the top of the motor output shaft; the driven gear is vertically arranged on the middle part of the top surface of the top surface of the mounting platform close to the transmission mechanism on one side, and is rotatably connected with the top surface of the mounting platform, and the driven gear is connected to the driving gear through the belt; the second linear guide rail is horizontally arranged on the left and right sides of the top surface of the mounting platform; one end of the second connecting member is fixedly connected to the belt, and the other end is slidably connected to the second linear guide rail through the slide; the supporting platform is horizontally arranged, and its bottom surface is fixedly connected to the second linear slide rail through the slide.
5. A thread tail trimming machine according to claim 4, characterized in that: The wire cutting assembly includes a mounting frame, a mounting plate, and pneumatic scissors; the mounting frame is in a U-shaped structure, with its opening facing upward and its bottom surface connected to the support platform; the mounting plate is horizontally arranged in the opening of the mounting frame, and its two ends are fixedly connected to the inner side wall of the mounting frame; the pneumatic scissors are horizontally arranged front and back, with its top surface fixedly connected to the bottom surface of the mounting plate, and multiple pneumatic scissors are spaced apart in the horizontal direction left and right, and its shearing portion faces the direction of the transmission mechanism.
6. A thread tail trimming machine according to claim 5, characterized in that: The clamping assembly includes a first finger cylinder, a first clamping member, and a second clamping member; the first finger cylinder is horizontally arranged on the top surface of the mounting plate front and back, located above the pneumatic scissors, and is provided with multiple corresponding pneumatic scissors, and its slides are facing the direction of the transmission mechanism; one end of the first clamping member and the second clamping member are respectively fixedly connected to the two slides of the first finger cylinder, and the other end is bent downward, and the lower ends of the first clamping member and the second clamping member are inclined toward the opposite side to form a clamping part.
7. A thread tail trimming machine according to claim 4, characterized in that: The left-right moving assembly includes a moving cylinder and a third linear guide rail; the third linear guide rail is horizontally arranged on the top surface of the mounting seat and is slidably connected to the bottom surface of the mounting platform through a slider; the moving cylinder is fixedly arranged on the top surface of the mounting seat and is located on one side of the wire cutting mechanism, and its piston rod is fixedly connected to the mounting platform.
8. The thread tail trimming machine according to claim 1, characterized in that: The wire pressing mechanism includes a stand, a wire pressing cylinder, and a wire pressing plate; the stand is horizontally mounted on the front and rear sides of the right transmission mechanism; the wire pressing cylinder is horizontally mounted on the top surface of the stand, and its piston rod is facing the transmission mechanism; the wire pressing plate is horizontally arranged left and right, and is fixedly connected to the piston rod of the wire pressing cylinder, and the end of the wire pressing plate facing the transmission mechanism is provided with wire pressing teeth horizontally arranged front and back; there are multiple wire pressing teeth, which are arranged at intervals in the left and right horizontal directions.
9. A thread tail trimming machine according to claim 8, characterized in that: The wire management mechanism includes a driving assembly, a first wire management assembly, and a second wire management assembly. The driving assembly includes a fixed seat, a second finger cylinder, and a fixed block. The fixed seat is an L-shaped structure, and its bottom surface is fixedly connected to the top surface of the pressure plate of the right clamping assembly. The left end of the second finger cylinder is fixedly connected to the right end of the fixed seat, and its slide is set downward. The fixed block is horizontally arranged front and back, and is respectively fixedly connected to the two slides of the second finger cylinder.
10. A thread tail trimming machine according to claim 9, characterized in that: The first cable management assembly includes a third connecting member, a fourth connecting member, a first clamping plate, a second clamping plate, a first clamping tooth, and a second clamping tooth; the third connecting member is arranged on the front side of the right end face of the right fixed block; the fourth connecting member is arranged on the front side of the left end face of the left fixed block; the first clamping plate is arranged horizontally left and right, and is fixedly connected to the bottom surface of the third connecting member; the second clamping plate is arranged horizontally left and right, and is fixedly connected to the bottom surface of the fourth connecting member, and the second clamping plate is located behind the first clamping plate; the first clamping tooth and the second clamping tooth are vertically arranged on the bottom surfaces of the first clamping plate and the second clamping plate respectively, the first clamping tooth and the second clamping tooth are staggered, and the first clamping tooth is located on the right side of the second clamping tooth; the second cable management assembly is formed by the first cable management assembly being arranged symmetrically around the center point of the pressure plate.
Citation Information
Patent Citations
Inductive wire end cutting device
CN104646568A
Inductance coil end removal equipment and utilization method thereof
CN105081149A