Spring forming device
By designing a spring forming device that includes extrusion components and fixed components, the problems of high labor costs and low production efficiency under manual extrusion spring forming method are solved, and automated molding is realized, reducing labor costs and improving production efficiency and molding quality are improved.
Patent Information
- Application Number
- CN202421353238.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
In the prior art, the method of manually extruding the steel wires at both ends of the spring to form the spring is high in labor costs and time-consuming, resulting in low production efficiency.
A spring forming device is designed, including a support pillar provided at the stamping end of the stamping machine and a support plate arranged on the press work table, a fixed assembly for limiting the spring, and an extrusion assembly for extruding the spring is provided on the support plate. By starting the stamping machine, the struts are driven down, and the end of the spring is squeezed by the extrusion assembly, forming it into a hook shape, and reducing the possibility of force offset by fixing the component limit.
Through the automated extrusion and limiting process, labor costs are reduced, time and effort are saved, production efficiency is improved, and the stability and quality of spring forming are improved.
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Figure CN222659982U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of spring processing, and in particular to a spring forming device. Background Art
[0002] A spring is a mechanical part that uses elasticity to work. It can deform when subjected to external force, but can return to its original shape when the external force disappears. This recovery property is called elasticity, which is one of the most basic properties of a spring.
[0003] During the manufacturing process of some springs, operators need to squeeze the steel wires at both ends of the springs so that the steel wires at both ends of the springs are deformed due to stress, thus forming into a hook shape.
[0004] The above-mentioned method of manually squeezing the steel wires at both ends of the spring to form the spring has high labor costs and is time-consuming and labor-intensive, resulting in low production efficiency. Summary of the invention
[0005] In order to help solve the problem of manually squeezing the steel wires at both ends of the spring to form the spring, which has high labor costs and is time-consuming and labor-intensive, resulting in low production efficiency, the present application provides a spring forming device, which adopts the following technical solution: it includes a support arranged at the stamping end of the stamping machine and a support plate arranged on the workbench of the stamping machine, the support plate is provided with a fixing component for limiting the spring, and the support is provided with an extrusion component for extruding the spring.
[0006] Through the above technical solution, when it is necessary to bend the steel wire at the end of the spring into a hook shape, the punching machine is started to drive the support at the punching end of the punching machine to be pressed down, and the spring end is squeezed by the extrusion component so that the steel wire at the end of the spring is squeezed into a hook shape. The position of the spring is limited by the fixing component to reduce the possibility of the spring being offset by force. The extrusion component and the fixing component are used to reduce labor costs, save time and effort, and improve production efficiency.
[0007] In a specific feasible implementation scheme, the fixing assembly includes a pad arranged on the support plate, a base is provided on the surface of the pad facing the pillar, a first limiting groove is provided on the surface of the base facing the pillar, a limiting seat is provided on the pillar, a second limiting groove matching the spring is provided on the surface of the limiting seat facing the base, and the spring is placed between the first limiting groove and the second limiting groove.
[0008] Through the above technical solution, the pad supports the base, and the first limit groove and the second limit groove limit the position of the spring, thereby reducing the possibility of the spring being forced to pop out of the base during the stamping process of the punching machine and improving the stability of the hook-shaped forming of the spring end.
[0009] In a specific possible implementation manner, the extrusion assembly includes a tool holder arranged at the outer edge of the pillar, and a punching knife is provided at one end of the tool holder facing the base, and the end of the punching knife facing the base corresponds to the end of the spring.
[0010] Through the above technical solution, the punching machine is started to drive the support at the punching end of the punching machine to press down, so that the punching knife squeezes the end of the spring, so that the end of the spring is forced to form into a hook shape.
[0011] In a specific implementation scheme, a slide groove is provided on the outer edge of the pillar, a slider matching the slide groove is provided on the surface of the tool holder facing the slide groove, the slider is slidably connected in the slide groove, and a limiting unit for fixing the position of the tool holder is provided on the pillar.
[0012] Through the above technical solution, the slider slides along the slide groove, so that the position of the tool holder relative to the support can be adjusted. After adjustment, the position of the tool holder is fixed by the limit unit, thereby improving the flexibility of the tool holder position.
[0013] In a specific possible implementation scheme, the limiting unit includes a fixing bolt that passes through and is threadedly connected to the tool holder, and one end of the fixing bolt that faces the support column is tightly pressed against the bottom of the slide groove.
[0014] Through the above technical solution, when the tool holder is moved to a suitable position, the fixing bolt is rotated so that one end of the fixing bolt facing the support is pressed against the bottom of the slide slot, thereby fixing the position of the tool holder.
[0015] In a specific feasible implementation scheme, a knife seat corresponding to the knife holder is provided on the support plate, a stamping seat is provided on the surface of the knife seat facing the pillar, a knife groove matching the stamping knife is opened on the surface of the stamping seat facing the pillar, and the end of the spring is pressed between the stamping knife and the bottom of the knife groove.
[0016] Through the above technical solution, the punching machine is started, which drives the support at the punching end of the punching machine to be pressed down, thereby driving the punching knife to be pressed down, so that the end of the spring is pressed tightly between the punching knife and the bottom of the knife groove. The knife groove has a limiting effect on the steel wire at the end of the spring, so that the hook shape formed by the end of the spring after being extruded is basically consistent, thereby improving the quality of the spring hook-shaped forming.
[0017] In a specific possible implementation manner, a mounting groove matching the punching knife is provided on the surface of the knife holder facing the base, and the punching knife is partially inserted into the mounting groove.
[0018] Through the above technical solution, the punching knife is partially inserted into the installation groove, which facilitates the subsequent replacement of the punching knife and has greater flexibility.
[0019] In a specific implementation scheme, the support plate is provided with a plurality of mounting bolts, the workbench of the punching machine is provided with a plurality of bolt grooves matching the plurality of mounting bolts, and the ends of the plurality of mounting bolts facing the workbench of the punching machine are respectively threadedly connected in the plurality of bolt grooves.
[0020] Through the above technical solution, the operator can remove the support plate from the workbench of the stamping machine by disassembling the bolts, so that the support plate can be disassembled and has greater flexibility.
[0021] In a specific possible implementation manner, the first limiting groove is an arc-shaped groove.
[0022] Through the above technical solution, the arc-shaped groove reduces the possibility of debris accumulation after the spring is stamped in the first limiting groove, which facilitates the subsequent cleaning of the first limiting groove.
[0023] In a specific possible implementation manner, the second limiting groove is an arc-shaped groove.
[0024] In summary, the present application has at least the following beneficial technical effects: when it is necessary to bend the steel wire at the end of the spring into a hook shape, start the punching machine to drive the support at the punching end of the punching machine to be pressed down, and squeeze the end of the spring through the extrusion assembly so that the steel wire at the end of the spring is forced into a hook shape, and limit the position of the spring through the fixing assembly to reduce the possibility of force displacement of the spring, and use the extrusion assembly and the fixing assembly to reduce labor costs, save time and effort, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0026] Figure 2 It is a structural schematic diagram used to reflect the second limiting groove in the embodiment of the present application.
[0027] Figure numerals: 1. punching machine; 2. support plate; 3. pillar; 4. pad; 5. base; 6. first limit groove; 7. limit seat; 8. second limit groove; 9. tool holder; 10. punching knife; 11. slide groove; 12. fixing bolt; 13. tool seat; 14. punching seat; 15. tool groove; 16. mounting bolt. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-2 This application is described in further detail.
[0029] The embodiment of the present application discloses a spring forming device.
[0030] Reference Figure 1 and Figure 2The spring forming device includes a cylindrical pillar 3 arranged at the stamping end of the punching machine 1 and a support plate 2 arranged on the workbench of the punching machine 1. In the embodiment of the present application, the central axis of the pillar 3 coincides with the center of the support plate 2. Four evenly distributed mounting bolts 16 are pierced through the support plate 2. Four bolt grooves matching the sizes of the four mounting bolts 16 are provided on the workbench of the punching machine 1. The four mounting bolts 16 are respectively threadedly connected in the four bolt grooves at one end facing the workbench of the punching machine 1. The operator can remove the support plate 2 from the workbench of the punching machine 1 by disassembling the bolts, so that the support plate 2 can be disassembled and has greater flexibility. A fixing component for limiting the spring is provided on the support plate 2, and an extrusion component for extruding the spring is provided on the pillar 3.
[0031] Reference Figure 1 and Figure 2 The extrusion assembly includes a tool holder 9 disposed at the outer edge of the pillar 3, a punching knife 10 is installed at one end of the tool holder 9 facing the base 5, a mounting groove matching the size of the punching knife 10 is provided on the surface of the tool holder 9 facing the base 5, the punching knife 10 is partially inserted into the mounting groove, and the connection between the punching knife 10 and the mounting groove is connected by interference fit, and the end of the punching knife 10 facing the base 5 is located directly above the end of the spring. Therefore, by partially inserting the punching knife 10 into the mounting groove, when the punching knife 10 is worn after long-term use, the operator can pull out the punching knife 10 from the mounting groove for replacement, which is more flexible.
[0032] Reference Figure 1 and Figure 2 , a knife seat 13 corresponding to the knife holder 9 is provided on the support plate 2, a stamping seat 14 is fixedly connected to the surface of the knife seat 13 facing the pillar 3, a knife groove 15 matching the size of the stamping knife 10 is provided on the surface of the stamping seat 14 facing the pillar 3, and the end of the spring is pressed between the stamping knife 10 and the bottom of the knife groove 15. In the embodiment of the present application, the surface of the stamping seat 14 facing away from the support plate 2 is inclined. Therefore, the punching machine 1 is started, and the pillar 3 at the stamping end of the punching machine 1 is pressed down, thereby driving the punching knife 10 to be pressed down, so that the end of the spring is pressed between the stamping knife 10 and the bottom of the knife groove 15, and the knife groove 15 has a limiting effect on the steel wire at the end of the spring, so that the hook shape formed by the end of the spring after being squeezed is basically consistent, reducing the possibility of inconsistent hook forming after the steel wire is manually bent by the operator, and improving the quality of the hook forming of the spring.
[0033] Reference Figure 1 and Figure 2, a slide groove 11 is provided on the outer edge of the pillar 3, a slider matching the size of the slide groove 11 is provided on the surface of the tool holder 9 facing the slide groove 11, the slider is slidably connected in the slide groove 11, and a limiting unit for fixing the position of the tool holder 9 is provided on the pillar 3, the limiting unit includes a fixing bolt 12 that is penetrated and threadedly connected to the tool holder 9, and the end of the fixing bolt 12 facing the pillar 3 is tightly pressed against the bottom of the slide groove 11. Therefore, the position of the tool holder 9 relative to the pillar 3 can be adjusted by sliding the slider along the slide groove 11. When the tool holder 9 moves to a suitable position, the fixing bolt 12 is rotated so that the end of the fixing bolt 12 facing the pillar 3 is tightly pressed against the bottom of the slide groove 11, thereby fixing the position of the tool holder 9 and improving the flexibility of the position of the tool holder 9.
[0034] Reference Figure 1 and Figure 2 The fixing assembly includes a pad 4 arranged on the support plate 2, a base 5 arranged obliquely is arranged on the surface of the pad 4 facing the pillar 3, a first limiting groove 6 is provided on the surface of the base 5 facing the pillar 3, a limiting seat 7 is connected to the pillar 3, a second limiting groove 8 matching the size of the spring is provided on the surface of the limiting seat 7 facing the base 5, and the spring is placed between the first limiting groove 6 and the second limiting groove 8. In the embodiment of the present application, the first limiting groove 6 and the second limiting groove 8 are both arranged as arc grooves, which reduce the possibility of debris accumulation in the first limiting groove 6 after the spring is stamped, and facilitate the subsequent cleaning of the first limiting groove 6.
[0035] Therefore, the pad 4 supports the base 5, and the first limit groove 6 and the second limit groove 8 limit the position of the spring, reducing the possibility of the spring being forced to pop out of the base 5 during the stamping process of the punching machine 1, and improving the stability of the hook-shaped forming of the spring end.
[0036] The implementation principle of the embodiment of the present application is: when it is necessary to bend the steel wire at the end of the spring into a hook shape, start the punching machine 1, drive the support 3 at the punching end of the punching machine 1 to press down, thereby driving the punching knife 10 to press down, and the end of the spring is pressed between the punching knife 10 and the bottom of the knife groove 15, so that the steel wire at the end of the spring is squeezed into a hook shape by force, and the extrusion component and the fixing component are used to reduce labor costs, save time and effort, and improve production efficiency.
[0037] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A spring forming device, characterized in that: It comprises a support (3) arranged at the punching end of a punching machine (1) and a support plate (2) arranged on a workbench of the punching machine (1), wherein the support plate (2) is provided with a fixing component for limiting the position of a spring, and the support (3) is provided with an extrusion component for extruding the spring; The fixing assembly comprises a pad (4) arranged on the support plate (2); a base (5) is provided on the surface of the pad (4) facing the pillar (3); a first limiting groove (6) is provided on the surface of the base (5) facing the pillar (3); a limiting seat (7) is provided on the pillar (3); a second limiting groove (8) matching with a spring is provided on the surface of the limiting seat (7) facing the base (5); and the spring is placed between the first limiting groove (6) and the second limiting groove (8); The extrusion assembly comprises a tool holder (9) arranged at the outer edge of the pillar (3), and a punching knife (10) is provided at one end of the tool holder (9) facing the base (5), and the end of the punching knife (10) facing the base (5) corresponds to the end of the spring.
2. The spring forming device according to claim 1, characterized in that: The outer edge of the support (3) is provided with a slide groove (11), and the surface of the tool holder (9) facing the slide groove (11) is provided with a slider matching the slide groove (11), and the slider is slidably connected in the slide groove (11), and the support (3) is provided with a limiting unit for fixing the position of the tool holder (9).
3. The spring forming device according to claim 2, characterized in that: The limiting unit comprises a fixing bolt (12) which is passed through and threadedly connected to the tool holder (9); one end of the fixing bolt (12) facing the support (3) is tightly pressed against the bottom of the slide groove (11).
4. The spring forming device according to claim 1, characterized in that: The support plate (2) is provided with a knife seat (13) corresponding to the knife holder (9); a stamping seat (14) is provided on the surface of the knife seat (13) facing the pillar (3); a knife groove (15) matching the stamping knife (10) is opened on the surface of the stamping seat (14) facing the pillar (3); and the end of the spring is pressed between the stamping knife (10) and the bottom of the knife groove (15).
5. The spring forming device according to claim 1, characterized in that: A mounting groove matching the punching knife (10) is provided on the surface of the knife holder (9) facing the base (5), and the punching knife (10) is partially inserted into the mounting groove.
6. The spring forming device according to claim 1, characterized in that: The support plate (2) is provided with a plurality of mounting bolts (16), the working table of the punching machine (1) is provided with a plurality of bolt grooves matching the plurality of mounting bolts (16), and the ends of the plurality of mounting bolts (16) facing the working table of the punching machine (1) are respectively threadedly connected in the plurality of bolt grooves.
7. The spring forming device according to claim 1, characterized in that: The first limiting groove (6) is an arc-shaped groove.
8. The spring forming device according to claim 1, characterized in that: The second limiting groove (8) is an arc-shaped groove.