Back-to-back cover plate precision casting mold core structure
Through the design of the back-to-back cover fine casting core structure, the problems of low casting efficiency and many defects of the valve actuator cover plate are solved, and efficient and excellent quality cover plate molding is achieved.
Patent Information
- Application Number
- CN202421364400.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-15
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-15
AI Technical Summary
In the prior art, the casting efficiency of the valve actuator cover plate is low and there are many casting defects.
A back-to-back cover plate fine casting core structure is adopted, and two round tables are arranged at the back-spaced distance through the plate part. The distributor body extends into the plate part. The connecting body is connected to the through hole at the bottom of the round table, and the riser part is connected to the distal end of the distributor body to realize the casting of the two valve actuator cover plates simultaneously.
It significantly improves the casting efficiency of the valve actuator cover plate, reduces casting defects, and improves molding quality.
Smart Images

Figure CN222660056U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of valve actuators, and more specifically, relates to a back-to-back cover plate precision casting mold core structure. Background Art
[0002] The valve actuator cover is an indispensable key component in industrial fluid control systems. It is usually designed to protect the internal mechanism of the valve actuator while providing a neat and safe appearance. With the continuous advancement of industrial technology, the design and manufacture of valve actuator covers are also facing higher standards and requirements. Traditional valve actuator covers are generally prepared by casting molding process, which has certain strength and durability. However, due to the unreasonable structural design of traditional valve actuator cover castings, its casting efficiency is low and there are many casting defects. Therefore, it is necessary to solve the above technical problems. Summary of the invention
[0003] The purpose of the embodiments of the present application is to provide a back-to-back cover plate precision casting mold core structure to solve the technical problem of low casting efficiency of valve actuator cover plates existing in the prior art.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted in the present application is: to provide a back-to-back cover plate precision casting mold core structure, comprising:
[0005] Two plate parts are arranged in a back-to-back manner, the plate part forms a truncated cone eccentrically arranged with its own contour, the truncated cone forms a cavity parallel to the axial direction of the plate part, and the bottom wall of the truncated cone forms a through hole connected to the cavity;
[0006] A distribution body, one end of which extends between the two plate portions;
[0007] A connector, disposed on both sides of the through hole, and the distribution body is connected to the truncated cone via the connector;
[0008] The riser portion is connected to an end of the distribution body away from the plate portion.
[0009] Optionally, the back-to-back cover plate precision casting mold core structure further includes a spherical ball, and the riser portion is arranged on the ball and connected to the distribution body through the ball.
[0010] Optionally, a stabilizing column is connected between the sphere and the plate portion.
[0011] Optionally, the plate portion forms a flange which is arranged concentrically with its own outer contour, the flange is connected to the frustum via ribs, and the ribs extend in the radial direction of the flange.
[0012] Optionally, the two plate portions are connected via a transversely arranged connecting column.
[0013] Optionally, three connecting columns are provided and distributed in a triangle.
[0014] Optionally, the connecting column is arranged on the other side of the plate portion along a direction opposite to the eccentric direction of the truncated cone.
[0015] The beneficial effect of the back-to-back cover plate precision casting mold core structure provided by the present application is that: compared with the prior art, in the back-to-back cover plate precision casting mold core structure provided by the present application, two plate parts are arranged at intervals in a back-to-back manner, one end of the distribution body is arranged to extend between the two plate parts and connected to the plate parts through a connector, and the riser part used for casting is connected to the distribution body. When the riser part is poured with casting liquid, it can be used to form two valve actuator cover plates at the same time, which greatly improves the casting efficiency of the valve actuator cover plates, which is far better than the prior art. In addition, since the connector is arranged on the opposite sides of the through hole, it can play a role in quickly guiding the casting liquid to the opposite sides of the truncated cone, further improving the casting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 The overall structure of the back-to-back cover plate precision casting mold core structure provided in the embodiment of the present application is schematically shown. Figure 1 ;
[0018] Figure 2 The overall structure of the back-to-back cover plate precision casting mold core structure provided in the embodiment of the present application is schematically shown. Figure 2 ;
[0019] Figure 3 A schematic diagram of the front view of the structure of the back-to-back cover plate precision casting mold core structure provided in an embodiment of the present application;
[0020] Figure 4 For along Figure 3 Cross-sectional structure diagram along line AA.
[0021] Among them, the reference numerals in the figures are: 101, plate part; 102, cone; 103, cavity; 104, through hole; 105, distribution body; 106, connecting body; 107, riser part; 108, sphere; 109, stabilizing column; 110, flange; 111, rib; 112, connecting column. DETAILED DESCRIPTION
[0022] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0023] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0024] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0026] Please also read Figures 1 to 4 Now, a back-to-back cover plate precision casting mold core structure provided in an embodiment of the present application is described. The back-to-back cover plate precision casting mold core structure includes a plate portion 101, a distribution body 105, a connecting body 106 and a riser portion 107. Among them:
[0027] Two plate portions 101 are arranged back to back at intervals, and the plate portion 101 forms a cone 102 eccentrically arranged with its own contour, and the cone 102 forms a cavity 103 parallel to the axial direction of the plate portion 101, and the bottom wall of the cone 102 forms a through hole 104 connected to the cavity 103. One end of the distribution body 105 extends between the two plate portions 101, and the connecting body 106 is arranged on both sides of the through hole 104. The distribution body 105 is connected to the cone 102 through the connecting body 106, and the riser portion 107 is connected to the end of the distribution body 105 away from the plate portion 101.
[0028] According to the above structure provided in this embodiment, in the back-to-back cover plate precision casting mold core structure provided in this embodiment, two plate parts 101 are arranged at intervals in a back-to-back manner, one end of the distribution body 105 is arranged to extend between the two plate parts 101 and is connected to the plate part 101 through the connecting body 106, and the riser part 107 used for casting is connected to the distribution body 105. When the riser part 107 is poured with casting liquid, it can be used to form two valve actuator cover plates at the same time, which greatly improves the casting efficiency of the valve actuator cover plates, which is far better than the existing technology. In addition, since the connecting body 106 is arranged on the opposite sides of the through hole 104, it can play a role in quickly guiding the casting liquid to the opposite sides of the round table 102, further improving the casting efficiency.
[0029] In another embodiment of the present application, please refer to Figures 1 to 4 The back-to-back cover plate precision casting mold core structure also includes a spherical ball 108, and the riser portion 107 is arranged on the ball 108 and connected to the distribution body 105 through the ball 108. According to the above structure provided in this embodiment, the spherical ball 108 will lag behind the distribution body 105 in cooling and forming during the casting process of the valve actuator cover plate, and a certain amount of casting liquid can be added to the distribution body 105 and the plate portion 101, thereby effectively avoiding the casting defects such as loose shrinkage holes in the valve actuator cover plate, and having good molding quality.
[0030] In another embodiment of the present application, please refer to Figures 1 to 4 , a stabilizing column 109 is connected between the sphere 108 and the plate 101. According to the above structure provided in this embodiment, the stabilizing column 109 between the sphere 108 and the plate 101 can, on the one hand, quickly guide the casting liquid to the plate 101 during the casting process, helping the plate 101 to form quickly; on the other hand, it can also maintain a stable connection between the two plate parts 101 after casting, which is not only conducive to improving the casting efficiency, but also conducive to improving the casting quality.
[0031] In another embodiment of the present application, please refer to Figures 1 to 4 The plate portion 101 forms a flange 110 which is arranged concentrically with its outer contour, and the flange 110 is connected to the truncated cone 102 by ribs 111, and the ribs 111 extend along the radial direction of the flange 110. According to the above structure provided in this embodiment, the flange 110 and the ribs 111 arranged on the plate portion 101 can help the plate portion 101 to further improve its own mechanical strength, thereby forming a good casting effect.
[0032] In another embodiment of the present application, please refer to Figures 1 to 4The two plate parts 101 are connected by a horizontally arranged connecting column 112. According to the above structure provided in this embodiment, the two plate parts 101 are connected by the connecting column 112, which is beneficial for the casting liquid to flow more evenly during the casting process of the two plate parts 101, and is also beneficial for the two plate parts 101 to maintain a stable structural relationship after casting.
[0033] In another embodiment of the present application, please refer to Figures 1 to 4 , three connecting posts 112 are provided and distributed in a triangular shape. According to the above structure provided in this embodiment, the two connecting posts 112 distributed in a triangular shape are conducive to further improving the connection stability between the two plate parts 101 .
[0034] In another embodiment of the present application, please refer to Figures 1 to 4 , the connecting column 112 is arranged on the other side of the plate portion 101 in the opposite direction of the eccentric direction of the truncated cone 102. According to the above structure provided in this embodiment, the connecting column 112 is arranged on the other side of the plate portion 101 in the opposite direction of the eccentric direction of the truncated cone 102, which is beneficial to further improve the connection stability between the two plate portions 101.
[0035] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A back-to-back cover plate precision casting mold core structure, characterized in that: include: Two plate portions (101) are arranged in a back-to-back manner at intervals, the plate portion (101) forms a truncated cone (102) eccentrically arranged with respect to its own contour, the truncated cone (102) forms a cavity (103) parallel to the axial direction of the plate portion (101), and the bottom wall of the truncated cone (102) forms a through hole (104) communicating with the cavity (103); A distribution body (105), one end of which extends between the two plate portions (101); A connecting body (106) is arranged on both sides of the through hole (104), and the distribution body (105) is connected to the truncated cone (102) via the connecting body (106); The riser portion (107) is connected to an end of the distribution body (105) away from the plate portion (101).
2. The back-to-back cover plate precision casting mold core structure according to claim 1, characterized in that: The back-to-back cover plate precision casting mold core structure further comprises a spherical ball (108), and the riser portion (107) is arranged on the ball (108) and connected to the distribution body (105) through the ball (108).
3. The back-to-back cover plate precision casting mold core structure according to claim 2, characterized in that: A stabilizing column (109) is connected between the sphere (108) and the plate portion (101).
4. The back-to-back cover plate precision casting mold core structure according to claim 1, characterized in that: The plate portion (101) forms a flange (110) arranged concentrically with its own outer contour, the flange (110) is connected to the truncated cone (102) via ribs (111), and the ribs (111) extend radially along the flange (110).
5. The back-to-back cover plate precision casting mold core structure according to claim 1, characterized in that: The two plate portions (101) are connected via a transversely arranged connecting column (112).
6. The back-to-back cover plate precision casting mold core structure according to claim 5, characterized in that: The connecting columns (112) are provided in three numbers and are distributed in a triangle shape.
7. The back-to-back cover plate precision casting mold core structure according to claim 5, characterized in that: The connecting column (112) is arranged on the other side of the plate portion (101) along a direction opposite to the eccentric direction of the truncated cone (102).