Efficient sawing device

Abstract

The utility model provides an efficient saw cutting device, including: cover casing, saw cutting chamber, bearing seat, base and recovery drawer, the inner side of cover casing is provided with saw cutting chamber, the lower end of cover casing is provided with bearing seat, the lower end of bearing seat is provided with base, the inside of base is provided with four sets of recovery drawer, the cover casing and bearing seat are connected and fixed through bolt, and the cover casing is provided with the saw cutting chamber. The saw cutting device comprises a base and a bearing seat, the base is provided with a saw cutting cavity, the inner portion of the saw cutting cavity is of a rectangular structure, a transparent cover is arranged at the front end of the saw cutting cavity, the cross section of the bearing seat is of a square structure, and the bearing seat and the base are of an integrated mechanism. Material fragments are prevented from splashing in the sawing process, disintegrating slag of different sizes is collected in a classified mode through four sets of recycling drawers, a rotating head is used for driving a connecting frame and a saw blade, the cutting angle is adjusted, and metal disintegrating slag in a sawing cavity is guided into a base through a material penetrating net.

Description

Technical Field

[0001] The utility model belongs to the technical field of metal forging sawing, and relates to a high-efficiency sawing device. Background Art

[0002] Metal forgings refer to metal parts produced by forging. Forging is a metal processing technology that heats the metal to a softened state and then plastically deforms it through a forging hammer or punch to obtain the desired shape and properties. Metal forgings are widely used in many fields such as machinery, automobiles, aerospace, petrochemicals, energy, etc., and are an indispensable part of industrial production. However, the splashing of metal debris generated during the sawing process of forgings may cause a series of problems, as follows:

[0003] The flying metal debris may cause the operating environment to become bad, affecting the cleanliness and aesthetics of the factory. More seriously, the flying metal debris may pose a threat to the health of operators. Long-term inhalation of metal dust may cause damage to the lungs, and in severe cases may lead to occupational diseases. At the same time, the flying metal debris may also cause work-related injuries, such as scratches and burns.

[0004] The metal debris generated during the sawing process may be embedded in the saw blade or mold, causing damage to the saw blade and wear of the mold, which in turn affects the sawing quality and equipment life. In addition, the flying metal debris may also damage the machine tool and other nearby equipment, resulting in increased repair and replacement costs.

[0005] The flying of metal debris may cause frequent stoppages for cleaning during the sawing process, which not only increases production costs but also reduces production efficiency. At the same time, cleaning metal debris also requires a lot of manpower and time.

[0006] Metal debris generated during the sawing process may contaminate the forgings, resulting in a decrease in product surface quality and even affecting the mechanical properties of the forgings. This may not only increase post-processing costs, but also affect the overall quality of the product and customer satisfaction.

[0007] Metal is a valuable resource, and the large amount of metal scraps generated during sawing may mean that part of the raw materials are wasted. This not only increases production costs, but also causes unnecessary consumption of resources.

[0008] In summary, metal debris splashing may cause a series of problems such as environmental health and safety issues, equipment damage risks, reduced production efficiency, product quality issues, and energy and resource waste. Therefore, an efficient sawing device is urgently needed to solve the above problems. Utility Model Content

[0009] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a high-efficiency sawing device to solve the problems raised in the above-mentioned background technology.

[0010] The utility model is realized by the following technical scheme: an efficient sawing device, comprising: a cover shell, a sawing cavity, a support seat, a base and a recovery drawer, wherein the inner side of the cover shell is provided with a sawing cavity, the lower end of the cover shell is provided with a support seat, the lower end of the support seat is provided with a base, and the base is provided with four sets of recovery drawers inside;

[0011] The cover shell and the support seat are connected and fixed by bolts, the interior of the sawing cavity is a rectangular structure, a transparent cover is provided at the front end of the sawing cavity, the cross section of the support seat is a square structure, and the support seat and the base are an integrated structure;

[0012] The interior of the base is a hollow structure, a material discharge cavity is provided on the inner side of the support seat, a recovery cavity is provided inside the base, and the interior of the recovery cavity is communicated with the interior of the material discharge cavity. The outside of the sawing cavity can be shielded by the base and the support seat to prevent material fragments from splashing during the sawing process.

[0013] As a preferred embodiment, four groups of embedding grooves are provided at the front end of the base, each group of the embedding grooves is movably embedded in a group of recovery drawers, and each group of the recovery drawers is provided with a group of partition nets inside. The inner diameters of the four groups of partition nets decrease from top to bottom, so that debris of different sizes can be classified and collected through the four groups of recovery drawers.

[0014] As a preferred embodiment, the sawing chamber includes a material receiving plate, a connecting plate, an electric cylinder, a top seat, a rotating head, a connecting seat, a connecting frame, a motor, a saw blade and a material transparent net. A connecting plate is provided on the rear side of the material receiving plate, an electric cylinder is provided on the upper end of the connecting plate, and a top seat is provided on the upper end of the electric cylinder.

[0015] As a preferred embodiment, a swivel head is provided inside the front end of the top seat, a connecting seat is provided at the lower end of the swivel head, a connecting frame is provided at the middle position of the lower end of the connecting seat, a motor is provided on the inner side of the lower end of the connecting frame, a saw blade is provided on the left side of the motor, and a transparent net is provided inside the material receiving plate.

[0016] As a preferred embodiment, the material receiving plate and the supporting seat are fixed by bolts, the material receiving plate is fixed to the electric cylinder, the upper end of the electric cylinder is fixed to the top seat, the top seat is an up and down movable mechanism, the rotary head is a servo motor, the lower end of the rotary head is fixed to the connecting seat, and the connecting frame and the saw blade can be driven by the rotary head to adjust the cutting angle.

[0017] As a preferred embodiment, the connecting seat and the connecting frame are fixed by bolts, the inner side of the connecting frame and the motor are fixed by bolts, and the motor and the saw blade are connected by a guide shaft power.

[0018] As a preferred embodiment, the cross-sectional length and width of the permeable mesh are consistent with the cross-sectional length and width of the lower end of the sawing cavity, the interior of the sawing cavity and the interior of the permeable mesh are interconnected, and the metal debris inside the sawing cavity can be introduced into the base through the permeable mesh.

[0019] After adopting the above technical scheme, the beneficial effects of the utility model are: by using the base and the support to shield the outside of the sawing cavity to prevent material fragments from splashing during the sawing process, by using four sets of recovery drawers to classify and collect debris of different sizes, by using the rotary head to drive the connecting frame and the saw blade to adjust the cutting angle, and by using a transparent net to guide the metal debris inside the sawing cavity into the base. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0021] Figure 1 It is a left oblique structural schematic diagram of a high-efficiency sawing device of the utility model;

[0022] Figure 2 It is a left oblique structural schematic diagram of the interior of a sawing chamber in a high-efficiency sawing device of the utility model;

[0023] Figure 3 It is a right side oblique structural schematic diagram of a saw blade, a motor and a top seat in a high-efficiency sawing device of the utility model;

[0024] Figure 4 It is a right oblique front view structural diagram of four sets of recovery drawers in a high-efficiency sawing device of the utility model;

[0025] In the figure: 100-housing, 110-sawing chamber, 120-support, 130-base, 140-recovery drawer;

[0026] 11a-material receiving plate, 11b-connecting plate, 11c-electric cylinder, 11d-top seat, 11e-spinning head, 11f-connecting seat, 11g-connecting frame, 11h-motor, 11i-saw blade, 11j-permeable net. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 4 , an efficient sawing device, comprising: a housing 100, a sawing cavity 110, a support seat 120, a base 130 and a recovery drawer 140, wherein the housing 100 is provided with a sawing cavity 110 inside, the housing 100 is provided with a support seat 120 at the lower end, the support seat 120 is provided with a base 130 at the lower end, and four sets of recovery drawers 140 are provided inside the base 130;

[0029] The housing 100 and the support 120 are connected and fixed by bolts. The interior of the sawing cavity 110 is a rectangular structure. A transparent cover is provided at the front end of the sawing cavity 110. The cross section of the support 120 is a square structure. The support 120 and the base 130 are an integrated structure.

[0030] The interior of the base 130 is a hollow structure, a material discharge cavity is provided on the inner side of the support seat 120, and a recovery cavity is provided inside the base 130. The interior of the recovery cavity is interconnected with the interior of the material discharge cavity. The base 130 and the support seat 120 can shield the outside of the sawing cavity 110 to prevent material fragments from splashing during the sawing process.

[0031] Four groups of embedding grooves are provided at the front end of the base 130, and each group of embedding grooves is movably embedded in a group of recovery drawers 140. A group of partition nets are provided inside each group of recovery drawers 140. The inner diameters of the four groups of partition nets decrease from top to bottom, so that debris of different sizes can be classified and collected through the four groups of recovery drawers 140.

[0032] See also Figure 1-Figure 4 , as the first embodiment of the utility model: in order to solve the problem that metal debris generated during the sawing process may be embedded in the saw blade 11i or the mold, causing damage to the saw blade 11i and wear of the mold, thereby affecting the sawing quality and equipment life, the staff first places the forging to be sawed inside the sawing chamber 110, and then starts the motor 11h to drive the saw blade 11i to rotate. The saw blade 11i cuts the forging inside the sawing chamber 110, and the debris generated by the cutting is blocked by the cover 100. Since the cross-sectional length and width of the permeable mesh 11j are consistent with the cross-sectional length and width of the lower end of the sawing chamber 110, the interior of the sawing chamber 110 is connected to the interior of the permeable mesh 11j, and the metal debris will enter the base 130 through the permeable mesh 11j, and the four sets of recycling drawers 140 are classified and recycled.

[0033] The sawing chamber 110 includes a material receiving plate 11a and a material permeable net 11j. A connecting plate 11b is provided at the rear side of the material receiving plate 11a. An electric cylinder 11c is provided at the upper end of the connecting plate 11b. A top seat 11d is provided at the upper end of the electric cylinder 11c.

[0034] A swivel head 11e is provided inside the front end of the top seat 11d, a connecting seat 11f is provided at the lower end of the swivel head 11e, a connecting frame 11g is provided at the middle position of the lower end of the connecting seat 11f, a motor 11h is provided on the inner side of the lower end of the connecting frame 11g, a saw blade 11i is provided on the left side of the motor 11h, and a transparent net 11j is provided inside the material receiving plate 11a.

[0035] The material receiving plate 11a is fixed to the support seat 120 by bolts, the material receiving plate 11a is fixed to the electric cylinder 11c, the upper end of the electric cylinder 11c is fixed to the top seat 11d, the top seat 11d is an up and down movable mechanism, the rotary head 11e is a servo motor, the lower end of the rotary head 11e is fixed to the connecting seat 11f, and the rotary head 11e can drive the connecting frame 11g and the saw blade 11i to adjust the cutting angle.

[0036] The connecting seat 11f is fixed to the connecting frame 11g by bolts, the inner side of the connecting frame 11g is fixed to the motor 11h by bolts, and the motor 11h is connected to the saw blade 11i by a guide shaft power connection.

[0037] The cross-sectional length and width of the permeable mesh 11j are consistent with the cross-sectional length and width of the lower end of the sawing cavity 110. The interior of the sawing cavity 110 is interconnected with the interior of the permeable mesh 11j, and the metal debris inside the sawing cavity 110 can be introduced into the base 130 through the permeable mesh 11j.

[0038] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the description in the above embodiment, further, when the staff uses the saw blade 11i to cut the forging, since the rotary head 11e is a servo motor, the lower end of the rotary head 11e is connected and fixed to the connecting seat 11f, the staff can adjust the cutting angle of the saw blade 11i by starting the rotary head 11e, thereby adjusting the cutting angle of the forging. At the same time, since a transparent cover is provided at the front end of the sawing cavity 110, the transparent cover can close the inside of the sawing cavity 110, thereby preventing metal debris from hurting the staff.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An efficient sawing device, comprising: A cover shell (100), a sawing cavity (110), a support seat (120), a base (130) and a recovery drawer (140), characterized in that: a sawing cavity (110) is provided inside the cover shell (100), a support seat (120) is provided at the lower end of the cover shell (100), a base (130) is provided at the lower end of the support seat (120), and four sets of recovery drawers (140) are provided inside the base (130); The housing (100) and the support (120) are connected and fixed by bolts; the interior of the sawing cavity (110) is a rectangular structure; a transparent cover is provided at the front end of the sawing cavity (110); the cross section of the support (120) is a square-shaped structure; the support (120) and the base (130) are an integrated structure; The interior of the base (130) is a hollow structure, a material discharge cavity is provided inside the support seat (120), a recovery cavity is provided inside the base (130), and the interior of the recovery cavity is communicated with the interior of the material discharge cavity.

2. The high-efficiency sawing device according to claim 1, characterized in that: The front end of the base (130) is provided with four groups of embedding grooves, each group of the embedding grooves is movably embedded with a group of recovery drawers (140), and each group of recovery drawers (140) is provided with a group of partition nets inside, and the inner diameters of the four groups of partition nets decrease from top to bottom.

3. The high-efficiency sawing device according to claim 1, characterized in that: The sawing chamber (110) comprises a material receiving plate (11a) and a material permeable net (11j), a connecting plate (11b) is provided at the rear side of the material receiving plate (11a), an electric cylinder (11c) is provided at the upper end of the connecting plate (11b), and a top seat (11d) is provided at the upper end of the electric cylinder (11c).

4. The high-efficiency sawing device according to claim 3, characterized in that: A rotary head (11e) is provided inside the front end of the top seat (11d), a connecting seat (11f) is provided at the lower end of the rotary head (11e), a connecting frame (11g) is provided at the middle position of the lower end of the connecting seat (11f), a motor (11h) is provided inside the lower end of the connecting frame (11g), a saw blade (11i) is provided on the left side of the motor (11h), and a transparent net is provided inside the material receiving plate (11a).

5. The high-efficiency sawing device according to claim 4, characterized in that: The material receiving plate (11a) and the support seat (120) are connected and fixed by bolts, the material receiving plate (11a) and the electric cylinder (11c) are connected and fixed, the upper end of the electric cylinder (11c) is connected and fixed to the top seat (11d), the top seat (11d) is an up and down movable mechanism, the rotary head (11e) is a servo motor, and the lower end of the rotary head (11e) is connected and fixed to the connecting seat (11f).

6. The high-efficiency sawing device according to claim 4, characterized in that: The connecting seat (11f) and the connecting frame (11g) are connected and fixed by bolts, the inner side of the connecting frame (11g) and the motor (11h) are connected and fixed by bolts, and the motor (11h) and the saw blade (11i) are connected by guide shaft power.

7. The high-efficiency sawing device according to claim 3, characterized in that: The cross-sectional length and width of the permeable mesh (11j) are consistent with the cross-sectional length and width of the lower end of the sawing cavity (110), and the interior of the sawing cavity (110) is communicated with the interior of the permeable mesh.

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