Gear deburring equipment for speed reducer machining

Abstract

The utility model discloses gear deburring equipment for speed reducer machining, and relates to the technical field of speed reducer machining, which comprises a workbench for laying a foundation for the installation of other deburring equipment parts, a gear burr cleaning machine body arranged above the workbench and used for cleaning burrs generated by abrasion on the outer wall of a gear, and a fixing and adjusting mechanism, the fixing and adjusting mechanism is arranged on the outer wall of the workbench and used for fixing a gear needing to be machined and machined by the speed reducer and adjusting the position and angle of the gear, the fixing and adjusting mechanism comprises a transmission base, and the transmission base is arranged on the outer wall of the workbench. According to the gear deburring device, the fixing assembly with the rotatable adjusting function enables the device to meet the deburring requirements of gears at different angles, the flexibility of the device is improved, the application range of the device is widened, meanwhile, by adjusting the rotating angle of the gear, it can be ensured that a deburring tool makes best contact with the gear, and the machining quality and efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of speed reducer processing, in particular to gear deburring equipment used for speed reducer processing. Background Art

[0002] Gear deburring equipment is a mechanical device specially used to remove burrs generated during the processing of gears. These devices can significantly improve the surface quality of gears, reduce wear, extend service life, and improve the transmission performance of gears.

[0003] The publication number is CN218487954U. The utility model discloses a gear deburring device, comprising a base plate and a base arranged at the bottom of the base plate, a vertical column is installed on one side of the top of the base plate, a burr grinding mechanism is arranged on the side of the vertical column, a hydraulic cylinder is installed on the other side of the top of the base plate, an output end of the hydraulic cylinder is connected to a support plate, a rotating mechanism is installed on the top of the support plate, a gear fixing mechanism is connected to the top of the rotating mechanism, the gear fixing mechanism fixes the gear body on the outside thereof, and a control panel is arranged on the side of the vertical column; the gear deburring device can drive the processed gear to be stably fixed through the cooperation of the internal parts of the driving mechanism and the extrusion mechanism, so as to facilitate the subsequent burr removal work, and at the same time, the process is simple and convenient to operate, and with the cooperation of the internal parts of the burr grinding mechanism, the burr grinding and removal operation can be automatically performed on the fixed gear, effectively improving its efficiency.

[0004] As shown in the above-mentioned device, a gear deburring device in the prior art has a fixing mechanism that is mostly directional and non-adjustable. This means that when the gear deburring device is cleaning the gear burrs, it may require manual adjustment of the position of the gear, which may consume more time and reduce production efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a gear deburring device for speed reducer processing, which solves the above-mentioned problems.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a gear deburring device for speed reducer processing, comprising:

[0007] Workbench, used to pave the way for the installation of other deburring equipment components;

[0008] The gear burr cleaning machine body is arranged above the workbench and is used to clean the burrs on the outer wall of the gear caused by wear;

[0009] A fixed adjustment mechanism is arranged on the outer wall of the workbench, and is used to fix the gear processed by the reducer to be processed and adjust the position and angle of the gear. The fixed adjustment mechanism includes a transmission seat, and the transmission seat is arranged on the outer wall of the workbench. The inner wall of the transmission seat is connected to a transmission rod, and the outer wall of the transmission seat is connected to a motor C. The outer wall of the transmission rod is connected to a connecting seat, and a rotation adjustment component is arranged on the top of the connecting seat, and a fixed component is arranged on the top of the rotation adjustment component;

[0010] The lifting mechanism is used to adjust the height of the gear burr cleaning machine body.

[0011] Preferably, the rotation adjustment component includes a mounting plate, the mounting plate is arranged at the top of the connecting seat, a missing gear is arranged at the top of the mounting plate, the outer wall of the mounting plate is rotatably connected to a mounting frame, the inner wall of the mounting frame is connected to a gear ring, and the gear ring is meshed with the missing gear.

[0012] Preferably, the fixing component includes a groove plate, the groove plate is arranged at the top of the mounting frame, the outer wall of the groove plate is connected to a storage plate, the inner wall of the groove plate is connected to a bidirectional screw rod, the outer wall of the bidirectional screw rod is connected to a movable seat, the top of the movable seat is connected to a fixing plate, and one end of the bidirectional screw rod is connected to a motor B.

[0013] Preferably, the lifting mechanism includes a connecting plate, an outer wall of the connecting plate is provided with a groove, an inner wall of the groove is connected to a threaded rod, an outer wall of the threaded rod is connected to a mounting block, and one end of the threaded rod is connected to a motor A.

[0014] Preferably, a storage cabinet is provided inside the workbench, and a cabinet door is connected to the outer wall of the storage cabinet.

[0015] Preferably, a controller is fixedly mounted on the outer wall of the workbench, a dust extraction fan is mounted on the inner wall of the workbench, and a waste box is provided at one end of the dust extraction fan.

[0016] Beneficial Effects

[0017] The utility model provides a gear deburring device for speed reducer processing. Compared with the prior art, it has the following beneficial effects:

[0018] 1. The gear deburring equipment processed by the reducer has a fixed adjustment mechanism arranged on the top. The fixed component with a rotatable adjustment function enables the equipment to adapt to the deburring needs of gears at different angles, increasing the flexibility and application range of the equipment. At the same time, by adjusting the rotation angle of the gear, it can ensure the best contact between the deburring tool and the gear, thereby improving the processing quality and efficiency.

[0019] 2. The gear deburring equipment processed by the reducer has a lifting mechanism arranged above it. The lifting mechanism allows the burr cleaning mechanism to move in the vertical direction, which can adapt to the processing requirements of different heights and increase the application range of the equipment. At the same time, by adjusting the height of the burr cleaning mechanism, the contact path between the deburring tool and the gear can be optimized, unnecessary movement can be reduced, and the processing efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a top view of the overall structure of the utility model;

[0022] Figure 3 It is a schematic diagram of the fixed adjustment mechanism of the utility model;

[0023] Figure 4 It is a schematic diagram of the rotation adjustment component of the utility model;

[0024] Figure 5 It is a schematic diagram of the fixing assembly of the utility model;

[0025] Figure 6 It is a schematic diagram of the lifting mechanism of the utility model.

[0026] In the figure: 1. workbench; 2. storage cabinet; 3. cabinet door; 4. fixed adjustment mechanism; 41. transmission seat; 42. transmission rod; 43. motor C; 44. connecting seat; 45. rotation adjustment component; 451. installation frame; 452. missing gear; 453. gear ring; 454. installation plate; 46. fixed component; 461. groove plate; 462. storage plate; 463. two-way screw rod; 464. movable seat; 465. fixed plate; 466. motor B; 5. lifting mechanism; 51. connecting plate; 52. groove; 53. threaded rod; 54. mounting block; 55. motor A; 6. gear burr cleaning machine body; 7. controller; 8. dust extraction fan; 9. waste box. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 6 , the utility model provides the following two technical solutions:

[0029] First embodiment: First embodiment: A gear deburring device for speed reducer processing comprises: a workbench 1, which is used to pave the way for the installation of other deburring device components;

[0030] The gear burr cleaning machine body 6 is arranged above the workbench 1 and is used to clean the burrs on the outer wall of the gear caused by wear;

[0031] A fixed adjustment mechanism 4 is arranged on the outer wall of the workbench 1, and is used to fix the gear to be processed by the reducer and adjust the position and angle of the gear. The fixed adjustment mechanism 4 includes a transmission seat 41, which is arranged on the outer wall of the workbench 1. A transmission rod 42 is connected to the inner wall of the transmission seat 41, a motor C43 is connected to the outer wall of the transmission seat 41, a connecting seat 44 is connected to the outer wall of the transmission rod 42, a rotating adjustment component 45 is arranged at the top of the connecting seat 44, and a fixing component 46 is arranged at the top of the rotating adjustment component 45;

[0032] The lifting mechanism 5 is used to adjust the height of the gear burr cleaning machine body 6.

[0033] A storage cabinet 2 is arranged inside the workbench 1 , and a cabinet door 3 is connected to the outer wall of the storage cabinet 2 .

[0034] A controller 7 is fixedly mounted on the outer wall of the workbench 1 , a dust extraction fan 8 is mounted on the inner wall of the workbench 1 , and a waste box 9 is disposed at one end of the dust extraction fan 8 .

[0035] The rotation adjustment component 45 includes a mounting plate 454, which is arranged at the top of the connecting seat 44. A missing gear 452 is arranged at the top of the mounting plate 454. The outer wall of the mounting plate 454 is rotatably connected to the mounting frame 451. The inner wall of the mounting frame 451 is connected to a gear ring 453, which meshes with the missing gear 452.

[0036] A motor D is disposed inside the connecting seat 44 , and an output end of the motor D is connected to the gear 452 .

[0037] The fixing component 46 includes a groove plate 461, which is arranged at the top of the mounting frame 451. The outer wall of the groove plate 461 is connected to the storage plate 462. The inner wall of the groove plate 461 is connected to the bidirectional screw rod 463. The outer wall of the bidirectional screw rod 463 is connected to the movable seat 464. The top of the movable seat 464 is connected to the fixing plate 465. One end of the bidirectional screw rod 463 is connected to the motor B466.

[0038] The gear deburring equipment for the reducer processing has a fixed adjustment mechanism 4 arranged on its top and a fixed component 46 with a rotatable adjustment function, which enables the equipment to adapt to the deburring needs of gears at different angles, thereby increasing the flexibility and application range of the equipment. At the same time, by adjusting the rotation angle of the gear, the optimal contact between the deburring tool and the gear can be ensured, thereby improving the processing quality and efficiency.

[0039] The second embodiment is mainly different from the first embodiment in that the lifting mechanism 5 includes a connecting plate 51, the outer wall of the connecting plate 51 is provided with a groove 52, the inner wall of the groove 52 is connected to a threaded rod 53, the outer wall of the threaded rod 53 is connected to a mounting block 54, and one end of the threaded rod 53 is connected to a motor A55.

[0040] The gear deburring device for processing the reducer is provided with a lifting mechanism 5 above it. The lifting mechanism 5 allows the burr cleaning mechanism to move in the vertical direction, so as to adapt to the processing requirements of different heights and increase the application range of the equipment. At the same time, by adjusting the height of the burr cleaning mechanism, the contact path between the deburring tool and the gear can be optimized, thereby reducing unnecessary movement and improving processing efficiency.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0042] When it is necessary to clean the burrs on the gears used for processing the reducer, first place the gear with burrs on the storage plate 462 and start the motor B466 through the controller 7. The operation of the motor B466 drives the bidirectional screw 463 connected to one end to operate, and the operation of the bidirectional screw 463 drives the movable seat 464 connected to the outer wall to move on the outer wall of the bidirectional screw 463. The movable seat 464 moves on the outer wall of the bidirectional screw 463 to drive the fixed plate 465 connected to the top to move. The fixed plate 465 continuously moves toward the two ends of the gear to fix it. When the gear is fixed, start the motor D through the controller 7. The operation of the motor D drives the missing gear 452 connected to the top to rotate. The rotation of the missing gear 452 drives the gear ring 453 in the inner core of one end to rotate. The rotation of 453 can drive the installation frame 451 fixedly connected to its outer wall to rotate at the top of the installation plate 454. The rotation of the installation frame 451 drives the fixing component 46 set at its top and the gear fixed by the fixing component 46 to rotate, thereby adjusting the gear cleaning angle. When the gear cleaning angle begins to change, the gear burr cleaning machine body 6 is started by the controller 7, and the motor A55 is started. The operation of the motor A55 drives the threaded rod 53 connected to its output end to operate. The operation of the threaded rod 53 drives the installation block 54 connected to its outer wall to move. The installation block 54 moves up and down on the outer wall of the threaded rod 53, driving the gear burr cleaning machine body 6 connected to one end to move up and down for height adjustment. When adjusted to the appropriate position, the burrs of the fixed gear whose angle is being adjusted can be cleaned.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Gear deburring equipment for reducer processing, characterized in that: include: A workbench (1) is used to pave the way for the installation of other deburring equipment components; The gear burr cleaning machine body (6) is arranged above the workbench (1) and is used to clean burrs on the outer wall of the gear caused by wear; A fixed adjustment mechanism (4) is arranged on the outer wall of the workbench (1) and is used to fix the gear to be processed by the reducer and adjust the position and angle of the gear. The fixed adjustment mechanism (4) comprises a transmission seat (41). The transmission seat (41) is arranged on the outer wall of the workbench (1). The inner wall of the transmission seat (41) is connected to a transmission rod (42). The outer wall of the transmission seat (41) is connected to a motor C (43). The outer wall of the transmission rod (42) is connected to a connecting seat (44). A rotation adjustment component (45) is arranged at the top of the connecting seat (44). A fixed component (46) is arranged at the top of the rotation adjustment component (45). The lifting mechanism (5) is used to adjust the height of the gear burr cleaning machine body (6).

2. The gear deburring device for speed reducer processing according to claim 1, characterized in that: The rotation adjustment component (45) comprises a mounting plate (454), wherein the mounting plate (454) is arranged at the top end of the connecting seat (44), a missing gear (452) is arranged at the top end of the mounting plate (454), an outer wall of the mounting plate (454) is rotatably connected to a mounting frame (451), an inner wall of the mounting frame (451) is connected to a gear ring (453), and the gear ring (453) is meshed with the missing gear (452).

3. The gear deburring device for speed reducer processing according to claim 2, characterized in that: The fixing component (46) comprises a groove plate (461), the groove plate (461) is arranged at the top end of the installation frame (451), the outer wall of the groove plate (461) is connected to a storage plate (462), the inner wall of the groove plate (461) is connected to a bidirectional screw rod (463), the outer wall of the bidirectional screw rod (463) is connected to a movable seat (464), the top end of the movable seat (464) is connected to a fixing plate (465), and one end of the bidirectional screw rod (463) is connected to a motor B (466).

4. The gear deburring device for speed reducer processing according to claim 1, characterized in that: The lifting mechanism (5) comprises a connecting plate (51), the outer wall of the connecting plate (51) is provided with a groove (52), the inner wall of the groove (52) is connected to a threaded rod (53), the outer wall of the threaded rod (53) is connected to a mounting block (54), and one end of the threaded rod (53) is connected to a motor A (55).

5. The gear deburring device for speed reducer processing according to claim 1, characterized in that: A storage cabinet (2) is arranged inside the workbench (1), and a cabinet door (3) is connected to the outer wall of the storage cabinet (2).

6. The gear deburring device for speed reducer processing according to claim 1, characterized in that: A controller (7) is fixedly mounted on the outer wall of the workbench (1), a dust extraction fan (8) is mounted on the inner wall of the workbench (1), and a waste box (9) is disposed at one end of the dust extraction fan (8).

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