Special-shaped steel structure floor welding device

By designing a special-shaped steel structure floor plate welding device including pulleys, screws and purification boxes, the problems of inconvenient movement of the welding machine and the purification of harmful gases are solved, and stable movement during the welding process and effective protection of workers' health are achieved.

CN222660418UActive Publication Date: 2025-03-25HUNAN GALAXY STEEL STRUCTURE ENG CO LTD
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Patent Information

Application Number
CN202421346055.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

When welding special-shaped steel structure floor slabs, existing welding machine equipment needs to be moved frequently, which is inconvenient to use. At the same time, the harmful gases generated during welding pose a threat to workers' health.

Method used

A special-shaped steel structure floor plate welding device is designed, including a welding machine, a motor, a purification box, a welding gun, a nut, a base and a mounting base. The device enables easy movement of the welding machine through pulley and screw structures, and purifies harmful gases generated by welding through a purification box and suction cover system.

Benefits of technology

The device realizes the stable and convenient movement of the welding machine through pulleys and screw structures, reducing the difficulty of movement during the welding process; effectively purifies the harmful gases generated by welding through the purification box and suction cover system, protecting the health of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding devices, in particular to a special-shaped steel structure floor welding device. According to the technical scheme, the device comprises a welding machine, a motor, a purifying box, a welding gun, a nut, a base and a mounting base, the base is arranged at the lower end of the welding machine, the motor is arranged at one end of the base, a screw is arranged at one end of the motor, the nut rotationally sleeves the outer wall of the screw, the base is arranged at the lower end of the nut, and the mounting base is arranged below the screw. A pulley is arranged below the mounting base, a mounting shaft is inserted into the mounting base, a first rotating shaft is rotationally mounted in the base, shearing plates are connected to the two ends of the first rotating shaft, a purifying box is arranged at the upper end of the welding machine, a power connection wire is arranged at one end of the welding machine, and a welding gun is arranged at one end of the power connection wire. And a suction cover is arranged above the welding gun. Through the lifting pulley, the welding machine can be conveniently moved, and harmful gas generated during welding can be collected and purified through a suction structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding devices, in particular to a welding device for a special-shaped steel structure floor. Background Art

[0002] When installing special-shaped floor slabs such as corrugated plates and wedge-shaped plates, a welding machine is required for welding. The handheld welding machine is connected to the power supply by plugging in the power switch or connecting the power cord. Once the power is connected, the transformer in the welding machine converts direct current into high-voltage, low-current alternating current.

[0003] When a sufficient voltage difference is formed between the two electrodes, the electrons in the air will cross this distance to form an arc. The high temperature of the arc will quickly melt the welding wire at the bottom of the welding gun. Harmful gases will be produced in this process, which will harm the health of personnel. In addition, when welding special-shaped floor slabs, due to their large specifications and wide range, the welding machine equipment needs to be moved frequently, which is inconvenient to use. For this reason, we propose a special-shaped steel structure floor welding device to solve the existing problems. Utility Model Content

[0004] The utility model aims to solve the problems existing in the background technology and proposes a welding device for a special-shaped steel structure floor.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special-shaped steel structure floor welding device, comprising a welding machine, a motor, a purification box, a welding gun, a nut, a base and a mounting seat, wherein a base is arranged at the lower end of the welding machine, a symmetrically distributed motor is arranged at one end of the base, a screw is arranged at one end of each motor, two groups of symmetrically distributed nuts are rotatably sleeved on the outer wall of each screw, two groups of relatively distributed threads are arranged on the outer wall of each screw, a base is arranged at the lower end of each nut, a symmetrically distributed mounting seat is arranged below the screw, a pulley is arranged below the mounting seat, a mounting shaft is inserted inside the mounting seat, a rotating shaft 1 is rotatably installed inside the base, and shear plates are connected to the front and rear ends of the rotating shaft 1, a purification box is arranged at the upper end of the welding machine, a fan is arranged inside one end of the purification box, activated carbon is arranged inside the purification box, a connecting wire is arranged at one end of the welding machine, a welding gun is arranged at one end of the connecting wire, and a suction hood is arranged above the welding gun.

[0006] Preferably, both ends of the screw are rotatably mounted inside the bottom frame, and a slider is provided on the upper end of the nut, and the slider is laterally slidably mounted on the inner wall of the upper end of the bottom frame. The upper end of the nut is guided by a sliding guide, and when the screw rotates, a driving force is applied to the threads inside the nut.

[0007] Preferably, the upper end of the pulley is provided with a second rotating shaft, the lower end of the mounting seat is embedded with a bearing, and the upper end of the second rotating shaft is rotatably inserted into the bearing. The pulley is rotatably installed inside the bearing through the second rotating shaft, and when providing rolling support for the upper end device, it can rotate horizontally to adjust the driving angle of the device.

[0008] Preferably, the lower end of the shear plate is rotatably sleeved on the outer wall of the installation shaft. When the shear plate is squeezed and pulled, the lower end rotates on the outer wall of the installation shaft and exerts a longitudinal force on the installation shaft.

[0009] Preferably, an exhaust port is provided at the upper end of the purification box, and the harmful gas generated by welding purified by the purification box is adsorbed by activated carbon.

[0010] Preferably, a handle is provided at one end of the welding gun and is sleeved on the outside of the connecting wire. The handle is convenient for gripping the welding gun during use.

[0011] Preferably, a suction pipe connected to the suction end of the fan is provided at one end of the suction hood, and a filter is provided at the opening of the suction hood. The suction force of the fan acts on the suction hood through the suction pipe, and the welding slag is intercepted by the filter to prevent the welding slag from entering the fan.

[0012] Preferably, the suction pipe and the outer wall of the connecting wire are sleeved with a clamp block. The clamp block sleeves the suction pipe and the connecting wire at the handle together, and the suction hood always corresponds to the position of the welding gun, avoiding the worker frequently adjusting the position of the suction hood when adjusting the welding position.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model sets four pulleys at the bottom of the welding machine to provide sliding support for the bottom of the welding machine. The pulleys are lifted and lowered by the shear structure. When the welding machine reaches the use position, the welding machine is supported by the bottom frame, and the pulleys are stored inside the bottom frame to ensure the stability of the welding machine during use. When the welding machine is used for large-sized special-shaped steel structure floors, the frequent movement of the welding machine is convenient;

[0015] 2. At the same time, the harmful gases generated during welding are sucked out and purified through the purification box. The flushing structure is located at the welding handle and always corresponds to the welding position. The suction force can be directly transmitted. The suction structure is easy to use and protects the workers when welding special-shaped plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the main three-dimensional structure of the purification box of the utility model;

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the screw rod of the utility model from top view;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the pulley of the utility model from a side view.

[0020] Figure numerals: 1, welding machine; 2, bottom frame; 3, motor; 4, purification box; 5, suction pipe; 6, connecting wires; 7, suction hood; 8, handle; 9, welding gun; 10, block; 11, filter; 12, fan; 13, screw; 14, nut; 15, pulley; 16, base; 17, shear plate; 18, rotating shaft one; 19, mounting shaft; 20, mounting seat; 21, bearing; 22, rotating shaft two. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1-Figure 4 As shown, a special-shaped steel structure floor welding device proposed by the utility model includes a welding machine 1, a motor 3, a purification box 4, a welding gun 9, a nut 14, a base 16 and a mounting seat 20. The welding machine 1 is provided with a base 16 at the lower end, and a symmetrically distributed motor 3 is provided at one end of the base 16. A screw 13 is provided at one end of the motor 3. Both ends of the screw 13 are rotatably installed inside the bottom frame 2. Two groups of symmetrically distributed nuts 14 are rotatably sleeved on the outer wall of the screw 13. The outer wall of the screw 13 is provided with two groups of relatively distributed threads. A slider is provided at the upper end of the nut 14, and the slider slides laterally. It is movably installed on the inner wall of the upper end of the bottom frame 2, and a base 16 is provided at the lower end of the nut 14. A symmetrically distributed mounting seat 20 is provided below the screw 13, and a pulley 15 is provided below the mounting seat 20. A rotating shaft 22 is provided on the upper end of the pulley 15. A bearing 21 is embedded and installed inside the lower end of the mounting seat 20, and the upper end of the rotating shaft 22 is rotatably inserted in the bearing 21. A mounting shaft 19 is inserted in the mounting seat 20, and a rotating shaft 18 is rotatably installed inside the base 16. The front and rear ends of the rotating shaft 18 are connected to shear plates 17, and the lower end of the shear plate 17 is rotatably sleeved on the outer wall of the mounting shaft 19.

[0023] Implementation steps based on Example 1: When welding special-shaped steel structure floor slabs, because the specifications of the floor slabs are large, the welding machine 1 needs to be frequently moved. It is more laborious to weld the joints of special-shaped steel structure floor slabs at different positions and to move the welding machine 1. At this time, the motor 3 is operated to drive the screw 13 to rotate. Because the threads on the outer wall of the screw 13 are relatively distributed in two groups, the nut 14 guided by the sliding is relatively pushed. The upper end of the shear plate 17 is connected to the rotating shaft 18, and the lower end is rotatably sleeved on the outer wall of the mounting shaft 19 fixed inside the mounting seat 20. The pulley 15 under the same screw 13 moves relatively with the nut 14. The pulley 15 contacts the ground and lifts the bottom frame 2 to support the bottom sliding of the welding machine 1. The pulley 15 can be rotated horizontally through the main shaft 2 to facilitate the adjustment of the orientation. After reaching the specified position, the screw 13 rotates in the opposite direction, and the pulley 15 is stored in the bottom frame 2. When the welding machine 1 moves, convenient movement is achieved. In the welding process of large-sized special-shaped steel structure floors, it is convenient to use during frequent movements.

[0024] like Figure 1-Figure 4 As shown, compared with the first embodiment, the special-shaped steel structure floor welding device proposed by the utility model further includes: a purification box 4 is arranged at the upper end of the welding machine 1, a fan 12 is arranged inside one end of the purification box 4, activated carbon is arranged inside the purification box 4, an exhaust port is opened at the upper end of the purification box 4, a connecting wire 6 is arranged at one end of the welding machine 1, a welding gun 9 is arranged at one end of the connecting wire 6, a handle 8 sleeved on the outside of the connecting wire 6 is arranged at one end of the welding gun 9, a suction hood 7 is arranged above the welding gun 9, a suction pipe 5 connected to the suction end of the fan 12 is arranged at one end of the suction hood 7, a card block 10 is sleeved on the outer wall of the suction pipe 5 and the connecting wire 6, and a filter screen 11 is arranged at the opening of the suction hood 7.

[0025] In this embodiment, the handle 8 is grasped and the connection of the special-shaped steel structure floor is welded by the welding gun 9. At this time, the fan 12 is in operation, and the suction force acts on the suction hood 7 through the suction pipe 5 to suck the harmful gas generated at the welding point. The harmful gas enters the purification box 4 and is purified by activated carbon adsorption to avoid direct adsorption in the body of the staff, thereby protecting the staff.

[0026] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A welding device for a special-shaped steel structure floor, comprising a welding machine (1), a motor (3), a purification box (4), a welding gun (9), a nut (14), a base (16) and a mounting seat (20), characterized in that: The welding machine (1) is provided with a base (16) at the lower end, and a symmetrically distributed motor (3) is provided at one end of the base (16). A screw (13) is provided at one end of each motor (3). Two groups of symmetrically distributed nuts (14) are rotatably sleeved on the outer wall of each screw (13). Two groups of threads that are relatively distributed are provided on the outer wall of each screw (13). A base (16) is provided at the lower end of each nut (14). A symmetrically distributed mounting seat (20) is provided below each screw (13), and a pulley (15) is provided below each mounting seat (20). A mounting shaft (19) is inserted into the mounting seat (20), a rotating shaft (18) is rotatably mounted inside the base (16), and shear plates (17) are connected to both the front and rear ends of the rotating shaft (18). A purification box (4) is arranged at the upper end of the welding machine (1), a fan (12) is arranged inside one end of the purification box (4), and activated carbon is arranged inside the purification box (4). A connecting wire (6) is arranged at one end of the connecting wire (6), a welding gun (9) is arranged at one end of the welding gun (9), and a suction hood (7) is arranged above the welding gun (9).

2. The special-shaped steel structure floor welding device according to claim 1 is characterized in that: Both ends of the screw rod (13) are rotatably mounted inside the bottom frame (2); a slider is provided at the upper end of the nut (14); and the slider is slidably mounted on the inner wall of the upper end of the bottom frame (2) in a transverse manner.

3. The special-shaped steel structure floor welding device according to claim 1 is characterized in that: A second rotating shaft (22) is arranged at the upper end of the pulley (15), a bearing (21) is embedded and installed inside the lower end of the mounting seat (20), and the upper end of the second rotating shaft (22) is rotatably inserted into the bearing (21).

4. The special-shaped steel structure floor welding device according to claim 1 is characterized in that: The lower end of the shear plate (17) is rotatably sleeved on the outer wall of the mounting shaft (19).

5. The special-shaped steel structure floor welding device according to claim 1 is characterized in that: An exhaust port is provided at the upper end of the purification box (4).

6. The special-shaped steel structure floor welding device according to claim 1 is characterized in that: One end of the welding gun (9) is provided with a handle (8) which is sleeved on the outside of the connecting wire (6).

7. The special-shaped steel structure floor welding device according to claim 1 is characterized in that: A suction pipe (5) which is connected to the suction end of a fan (12) is provided at one end of the suction hood (7), and a filter screen (11) is provided at the opening of the suction hood (7).

8. The special-shaped steel structure floor welding device according to claim 7 is characterized in that: The outer walls of the suction pipe (5) and the connecting wire (6) are both sleeved with a clamping block (10).