T-shaped steel welding turnover platform for edge rolling
By designing a T-steel welding flip platform for rolling rounds, the elastic rolling mechanism and compression components are used to reduce welding deformation, and the 90-degree flip of T-steel is achieved through the flip frame, which solves the problem of deformation after welding and improves the strength and processing efficiency of the product.
Patent Information
- Application Number
- CN202420911144.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-29
AI Technical Summary
After welding, panel bending, web arching and overall bending deformation are prone to occur, resulting in decreased strength and possible defects.
A T-steel welded flip platform for coiling is designed, using a combination of welding platform and flip rack to reduce welding deformation through elastic rolling mechanism and compression assembly, and 90-degree flip of T-steel is achieved through the flip rack to make coiling.
Effectively reduces deformation of T-shaped steel after welding, ensures product strength and integrity, simplifies the operation process and avoids possible defects in the prior art.
Smart Images

Figure CN222660605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of T-shaped steel processing, in particular to a T-shaped steel welding turning platform for rolling. Background Art
[0002] like Figure 1-2 As shown in the figure, the T-shaped steel reinforcement ring is used as a reinforcement structure, which is welded by CO2 gas shielded welding with the face plate 101 and the web 102, and is widely used in pressure vessels. The T-shaped ring with a smaller cross section is usually welded first and then rolled. The web is cut into straight strips. After the web and the face plate are welded, Figure 3 As shown, at this time, a straight long strip of T-shaped steel is formed, and then it is sent to the rolling machine for processing and forming.
[0003] However, there are the following main problems: welding deformation, including post-welding Figure 4 The panels shown are bent, as Figure 5 The web bulge shown, and Figure 6 The overall bending shown is caused by uneven heating on both sides of the welding. The product design is analyzed and calculated according to the theoretical shape of the T-steel reinforcement ring. The deformation of the T-steel reinforcement ring is likely to cause a decrease in strength and a risk of failure. Although the rolling machine has a certain degree of shaping during the pressing process, larger deformations cannot be shaped in place, and there is even the possibility of cracking during extrusion molding to produce defects. Utility Model Content
[0004] The utility model aims to provide a T-shaped steel welding turning platform for rolling which can reduce welding deformation.
[0005] In order to achieve the above-mentioned utility model purpose, the utility model adopts the following technical solutions for the T-shaped steel welding flip platform for rolling:
[0006] A T-steel welding flipping platform for rolling, comprising a welding platform and a flipping frame, the welding platform welds the face plate and web of the T-steel into one, and the flipping frame flips the welded T-steel 90 degrees and then feeds it into a rolling machine; the welding platform is provided with a welding seat and an elastic rolling mechanism, the elastic rolling mechanism is used to push the T-steel face plate upward and disengage it from the welding seat; the elastic rolling mechanism comprises a rolling ball in contact with the T-steel face plate, the contact point between the rolling ball and the T-steel face plate is close to the middle of the T-steel face plate, and the elastic rolling mechanism also comprises an elastic part driving the rolling ball to push the T-steel face plate upward; the welding platform is provided with a clamping assembly for pressing the T-steel face plate onto the welding seat, the clamping assembly is used to clamp the end of the T-steel face plate, a plurality of the clamping assemblies are arranged along the length direction of the welding platform, and a welding trolley is provided at a position of the welding platform close to the welding seat.
[0007] Preferably, the elastic rolling mechanism includes a mounting seat arranged on the welding platform, a movable cavity is provided in the mounting seat, a rolling block is provided in the movable cavity, the upper end surface of the rolling block is in rolling contact with the ball, the upper end of the mounting seat is provided with a through opening for the ball to pass through, and the lower end surface of the rolling block is provided with an elastic part that drives the ball to pass through the through opening, and the elastic part is a telescopic spring.
[0008] Preferably, the upper end surface of the rolling block is arranged as a concave arc surface, and a plurality of small balls are arranged on the arc surface, and the small balls are in rolling contact with the rolling balls.
[0009] Preferably, the welding seat is provided with a mounting opening for facilitating the ball to pass through.
[0010] Preferably, the clamping assembly includes a pressure block, a positioning nut and a positioning screw. The positioning nuts are located on the welding platform and are arranged in plurality. The lower end of the positioning screw is connected to the positioning nut, and the upper end of the positioning screw is movably mounted on the pressure block. The pressure block is provided with a waist-shaped hole for facilitating the installation of the positioning screw. The positioning screw is provided with an upper clamping nut and a lower supporting nut. The upper clamping nut is in contact with the upper end surface of the pressure block, and the lower supporting nut is in contact with the lower end surface of the pressure block.
[0011] Preferably, the flip frame includes a bracket, one end of which is hinged with a flip platform, and an end of the flip platform close to the hinge point is provided with a limit block, and the limit block contacts the bracket after the flip platform rotates 90 degrees; the upper end of the limit block extends beyond the flip platform and is provided with a top plate, a C-shaped groove is formed between the top plate, the limit block and the flip platform, and one end of the T-shaped steel panel is located in the C-shaped groove.
[0012] Preferably, the elastic rolling mechanism is located below the T-shaped steel panel and is provided in plurality.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model provides an elastic rolling mechanism, and under the action of the elastic member, the rolling ball is driven to push the T-shaped steel panel away from the welding seat. At the same time, a clamping assembly is provided to press the T-shaped steel panel onto the welding seat plate. At this time, the rolling ball shrinks inward, and the elastic member is compressed and deformed under the action of the clamping assembly, and the elastic potential energy generated by the rolling ball acts on the T-shaped steel panel through the rolling ball, wherein the contact position between the rolling ball and the T-shaped steel panel is close to the middle of the T-shaped steel panel, and the clamping assembly presses the end of the T-shaped steel panel, and the rolling ball presses the T-shaped steel panel upward, and the clamping assembly presses the T-shaped steel panel downward. Through this clamping method, uniform pressure is ensured, and the phenomenon of panel bending and web arching after welding in the prior art is avoided; and a plurality of clamping assemblies are provided along the length direction of the welding platform, thereby avoiding the overall bending deformation after welding in the prior art. Therefore, the utility model greatly reduces the deformation of the panel and web after welding, and the design is simple, convenient for on-site production, and practical.
[0015] 2. The utility model sets a turning frame, and under the action of a rolling ball, the welded T-shaped steel is directly slid onto the turning frame, and is sent to a rolling machine for processing into a ring shape after being turned 90 degrees. Specifically, the T-shaped steel slides to the turning platform, and one end of the T-shaped steel panel is located in the C-shaped groove. At this time, since the turning platform is hinged to the bracket, the turning platform is directly turned over, and under the action of a limit block, after turning 90 degrees, the limit block contacts the bracket to achieve limiting, thereby ensuring that the T-shaped steel can smoothly enter the rolling machine for processing after turning 90 degrees. The overall structure is simple and easy to operate, avoiding the prior art of lifting and turning by a crane, and is practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a T-shaped steel reinforcement ring in the background technology;
[0017] Figure 2 for Figure 1 AA section view;
[0018] Figure 3 It is a schematic diagram of the structure after the T-shaped steel panel and the web are welded in the background technology;
[0019] Figure 4 It is a schematic diagram of a panel being bent after welding in the background art;
[0020] Figure 5 It is a schematic diagram of the web arching after welding in the background technology;
[0021] Figure 6 Schematic diagram of the overall bending after welding in the background technology
[0022] Figure 7 It is a structural schematic diagram of the utility model;
[0023] Figure 8 This is a structural schematic diagram of the welding platform of the utility model;
[0024] Fig. 9 for Figure 8 A magnified view of part B;
[0025] Fig.10 This is a schematic diagram of the structure of the turning frame of the utility model before turning over;
[0026] Fig.11 It is a schematic diagram of the structure of the turning frame of the utility model after turning over.
[0027] in, Figure 1-6 middle, 101 face plate, 102 web plate;
[0028] Figure 7-11In the figure, 1 welding platform, 2 turning frame, 3 welding seat, 4 T-shaped steel, 4a panel, 5 positioning nut, 6 welding trolley, 7 lower support nut, 8 upper clamping nut, 9 positioning screw, 10 pressure block, 11 mounting port, 12 telescopic spring, 13 movable cavity, 14 rolling block, 15 mounting seat, 16 arc surface, 17 small ball, 18 through port, 19 rolling ball, 20 bracket, 21 turning platform, 22 limit block, 23 C-shaped groove, 24 top plate. DETAILED DESCRIPTION
[0029] The present invention is further explained below in conjunction with specific implementation methods. It should be understood that these implementation methods are only used to illustrate the present invention and are not used to limit the scope of the present invention. After reading the present invention, various equivalent forms of modifications to the present invention by those skilled in the art all fall within the scope defined by the claims attached to this application.
[0030] like Figure 7-11As shown, a T-shaped steel welding turning platform for rolling includes a welding platform 1 and a turning frame 2. The welding platform 1 welds the face plate 4a and the web of the T-shaped steel 4 together, and the turning frame 2 turns the welded T-shaped steel 4 by 90 degrees and then feeds it into a rolling machine; the turning frame 2 includes a bracket 20, one end of the bracket 20 is hinged with a turning platform 21, and an end of the turning platform 21 close to the hinge point is provided with a limit block 22, and the limit block 22 contacts the bracket 20 after the turning platform 21 rotates 90 degrees; the upper end of the limit block 22 exceeds the turning platform 21 and is provided with a top plate 24, and a C-shaped groove 23 is formed between the top plate 24, the limit block 22, and the turning platform 21, and the T One end of the steel panel 4a is located in the C-shaped groove 23; the welding platform 1 is provided with a welding seat 3 and an elastic rolling mechanism, the elastic rolling mechanism is used to push the T-shaped steel panel 4a upward and disengage from the welding seat 3; the elastic rolling mechanism is located below the T-shaped steel panel 4a and is provided in plurality, the elastic rolling mechanism includes a rolling ball 19 in contact with the T-shaped steel panel 4a, the contact point between the rolling ball 19 and the T-shaped steel panel 4a is close to the middle of the T-shaped steel panel 4a, and the elastic rolling mechanism also includes an elastic member for driving the rolling ball 19 to push the T-shaped steel panel 4a upward; the welding seat 3 is provided with an installation opening 11 for facilitating the passing of the rolling ball 19, and the welding platform 1 is provided with a T-shaped The panel 4a of the steel 4 is pressed against the clamping assembly on the welding seat 3. The clamping assembly is used to clamp the end of the panel 4a of the T-shaped steel 4. A plurality of clamping assemblies are arranged along the length direction of the welding platform 1. The clamping assembly includes a clamping block 10, a positioning nut 5 and a positioning screw 9. The positioning nut 5 is located on the welding platform 1 and a plurality of positioning nuts are arranged. The lower end of the positioning screw 9 is connected to the positioning nut 5. The upper end of the positioning screw 9 is movably mounted with the clamping block 10. The clamping block 10 is provided with a waist-shaped hole for facilitating the installation of the positioning screw 9. The positioning screw 9 is provided with an upper clamping nut 8 and a lower support nut 7. The upper clamping nut 8 contacts the upper end surface of the clamping block 10, and the lower support nut 7 contacts the lower end surface of the clamping block 10. The end faces are in contact; a welding trolley 6 is provided at a position of the welding platform 1 close to the welding seat 3; the elastic rolling mechanism includes a mounting seat 15 arranged on the welding platform 1, a movable cavity 13 is provided in the mounting seat 15, a rolling block 14 is provided in the movable cavity 13, the upper end face of the rolling block 14 is in rolling contact with the ball 19, the upper end of the mounting seat 15 is provided with a through hole 18 for facilitating the ball 19 to pass through, the lower end face of the rolling block 14 is provided with an elastic member for driving the ball 19 to pass through the through hole 18, and the elastic member is a telescopic spring 12; the upper end face of the rolling block 14 is set as a concave arc surface 16, and the arc surface 16 is provided with a plurality of small balls 17, and the small balls 17 are in rolling contact with the ball 19.
[0031] The specific working process and principle of the utility model are as follows: the assembled T-shaped steel 4 is placed on the welding platform 1. At this time, the panel 4a of the T-shaped steel 4 is in rolling contact with the ball 19. Therefore, the assembled T-shaped steel 4 can slide on the welding platform 1. Then, the positioning screw 9 of the clamping device is installed on the appropriate positioning nut 5, and the waist round hole on the pressing block 10 is matched. After the pressing block 10 and the T-shaped steel 4 panel 4a have sufficient contact area, the upper clamping nut 8 and the lower support nut 7 are used to clamp the T-shaped steel 4 panel 4a; at this time, the T-shaped steel 4 panel 4a will press the ball 19 to shrink inward, and the telescopic spring 12 will be compressed and deformed, and the elastic potential energy formed will continue to act on the T-shaped steel 4 panel 4 through the ball 19. a, the pressing force is uniform; then the welding trolley 6 is used to weld the panel 4a and the web, and the welding trolley 6 adopts a trackless gas shielded welding trolley. After the welding is completed, the pressure block 10 is released, and the ball 19 rebounds to lift the T-shaped steel 4 so that it can slide, and push the T-shaped steel 4 onto the turning frame 2. Specifically, the T-shaped steel 4 slides to the turning platform 21, and one end of the T-shaped steel 4 panel 4a is located in the C-shaped groove 23. At this time, since the turning platform 21 is hinged with the bracket 20, the turning platform 21 is directly turned over, and under the action of the limit block 22, after turning 90 degrees, the limit block 22 contacts with the bracket 20 to achieve limiting, thereby ensuring that the T-shaped steel 4 can smoothly enter the rolling machine for processing and rolling after turning 90 degrees.
[0032] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0034] The above description shows and describes the preferred embodiments of the utility model. As mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. A T-shaped steel welding turning platform for rolling, characterized in that: It includes a welding platform and a turning frame. The welding platform welds the panel and web of the T-steel into one, and the turning frame turns the welded T-steel 90 degrees and then sends it into a rolling machine. The welding platform is provided with a welding seat and an elastic rolling mechanism. The elastic rolling mechanism is used to push the T-steel panel upward and disengage it from the welding seat. The elastic rolling mechanism includes a rolling ball in contact with the T-steel panel, and the contact point between the rolling ball and the T-steel panel is close to the middle of the T-steel panel. The elastic rolling mechanism also includes an elastic part that drives the rolling ball to push the T-steel panel upward. The welding platform is provided with a clamping assembly that presses the T-steel panel onto the welding seat. The clamping assembly is used to clamp the end of the T-steel panel. A plurality of clamping assemblies are arranged along the length direction of the welding platform, and a welding trolley is provided at a position of the welding platform close to the welding seat.
2. The T-shaped steel welding turning platform for rolling according to claim 1 is characterized in that: The elastic rolling mechanism includes a mounting seat arranged on the welding platform, a movable cavity is arranged in the mounting seat, a rolling block is arranged in the movable cavity, the upper end surface of the rolling block is in rolling contact with the ball, the upper end of the mounting seat is provided with a through hole for facilitating the ball to pass through, and the lower end surface of the rolling block is provided with an elastic part for driving the ball to pass through the through hole, and the elastic part is a telescopic spring.
3. The T-shaped steel welding turning platform for rolling according to claim 2 is characterized in that: The upper end surface of the rolling block is arranged as a concave arc surface, and a plurality of small balls are arranged on the arc surface, and the small balls are in rolling contact with the rolling balls.
4. The T-shaped steel welding turning platform for rolling according to claim 1 is characterized in that: The welding seat is provided with a mounting opening for facilitating the passing of the rolling ball.
5. The T-shaped steel welding turning platform for curling according to claim 1 is characterized in that: The clamping assembly includes a pressure block, a positioning nut and a positioning screw. The positioning nuts are located on the welding platform and are arranged in plurality. The lower end of the positioning screw is connected to the positioning nut, and the upper end of the positioning screw is movably mounted on the pressure block. The pressure block is provided with a waist-shaped hole for facilitating the installation of the positioning screw. The positioning screw is provided with an upper clamping nut and a lower supporting nut. The upper clamping nut contacts the upper end surface of the pressure block, and the lower supporting nut contacts the lower end surface of the pressure block.
6. The T-shaped steel welding turning platform for rolling according to claim 1 is characterized in that: The flip frame includes a bracket, one end of which is hinged with a flip platform, and an end of the flip platform close to the hinge point is provided with a limit block, and the limit block contacts the bracket after the flip platform rotates 90 degrees; the upper end of the limit block exceeds the flip platform and is provided with a top plate, a C-shaped groove is formed between the top plate, the limit block and the flip platform, and one end of the T-shaped steel panel is located in the C-shaped groove.
7. The T-shaped steel welding turning platform for rolling according to claim 1 is characterized in that: The elastic rolling mechanism is located below the T-shaped steel panel and is provided in plurality.