Casting riser cutting, grinding and polishing equipment
By designing interpolated positioning parts and cylinder-driven cutting parts, automatic cutting and stable grinding of seamless square tube risers is achieved, which solves the deviation problem caused by manual push and improves the cutting accuracy and integrity of the workpiece.
Patent Information
- Application Number
- CN202421415723.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-20
AI Technical Summary
After the casting is cooled and formed, the castings are manually pushed to move to the cutting equipment, making it difficult to ensure a straight state, resulting in a slight deviation during the riser cutting process, causing damage to the seamless square tube workpiece.
A casting riser cutting and grinding equipment is designed, using an interpolated positioning member structure and cylinder-driven cutting parts, and automatic linear limiting and stable cutting of seamless square tubes are achieved through socket-type fixed die frames and interpolated positioning members.
It realizes automatic cutting and stable grinding of seamless square tube risers, avoids deviation problems caused by manual push, and improves the cutting accuracy and integrity of the workpiece.
Smart Images

Figure CN222660741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting processing, and more specifically to a casting riser cutting and grinding and polishing device. Background Art
[0002] Castings are metal shaped objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain objects with a certain shape, size and performance.
[0003] Riser refers to the supplementary part added on the top or side of the casting to avoid defects in the casting. Function In the casting, the cavity of the riser is the cavity for storing liquid metal. It supplies metal when the casting is formed, and has the functions of preventing shrinkage, shrinkage, exhaust and slag collection. The main function of the riser is to compensate for shrinkage. The design function of the riser is different. The form, size and opening position of the riser are different.
[0004] At present, after the casting is cooled and formed, it is necessary to use cutting and grinding equipment to cut and grind the riser. For seamless square tubes, the riser cutting process is generally manually pushed toward the cutting equipment, and the riser is cut and ground by the cutting equipment. Since it is difficult to ensure that it moves in a straight line due to manual feeding, slight deviations during the cutting process will cause damage to the seamless square tube workpiece. In view of this, we propose a casting riser cutting and grinding equipment. Utility Model Content
[0005] The utility model aims to overcome the shortcomings of the prior art, meet the actual needs, and provide a casting riser cutting and grinding and polishing device to solve the technical problem that in the current riser removal process, the riser is generally pushed manually toward the cutting device, and the riser is removed and ground by the cutting device. Since it is difficult to ensure that the riser moves in a straight line during manual feeding, a slight deviation during the cutting process will cause damage to the seamless square tube workpiece.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a casting riser cutting and grinding and polishing device, comprising a supporting assembly on one side of the upper end surface of which a cutting assembly is detachably mounted;
[0007] The supporting assembly comprises a processing table with a fixed block detachably mounted in the middle of one end of the upper end surface, one end of the fixed block is provided with a sleeve-type fixed mold frame, and a seamless square tube is detachably inserted and mounted in the sleeve-type fixed mold frame;
[0008] The cutting assembly includes a mounting plate 1 with a positioning block detachably mounted on one side and the bottom end of which abuts against the upper end surface of the processing table, the bottom end of the positioning block is detachably mounted with a positioning assembly, the cutting assembly also includes a cutting component for cutting the riser of the seamless square tube, and a cylinder for pushing the cutting component to feed is detachably mounted on one side of the mounting plate 1;
[0009] The positioning assembly includes a second mounting plate with a connecting block at one end, and an end of the connecting block away from the second mounting plate is provided with an inserted positioning piece that is movably inserted into a seamless square tube and has arc-shaped concave structures on all four sides.
[0010] The utility model designs an inserted positioning piece structure, and before cutting the riser of the seamless square tube, one end of the seamless square tube can be inserted into the sleeve-type fixed mold frame, and the sleeve-type fixed mold frame plays a supporting effect on the seamless square tube, and there is no need for manual support and pushing the seamless square tube to move, and the cylinder drives the cutting component to feed, so as to realize automatic cutting of the riser of the seamless square tube, and when the feeding component moves, the inserted positioning piece will be inserted into the seamless square tube, so that the two ends of the seamless square tube are respectively limited in a linear manner by external covering and internal embedding, so as to achieve a stable cutting effect on the riser of the seamless square tube, and solves the problem that in the process of riser removal, it is generally manually pushed to move toward the cutting device, and the riser is removed and ground by the cutting device. Since it is difficult to ensure that it maintains a linear state for movement due to manual feeding, slight deviations in the cutting process will cause damage to the seamless square tube workpiece.
[0011] Preferably, the seamless square tube is in a rectangular frame structure, and the four side surfaces of the seamless square tube are concave to form a raised portion adapted to fit the internally inserted positioning piece.
[0012] Preferably, the rod of the cylinder extends through the mounting plate and is fixedly connected to a movable plate, one end of the movable plate is fixedly connected to a connecting plate, a movable block is detachably mounted on a side of the connecting plate away from the movable plate, the upper end surface of the movable block is symmetrically structured with ear plates, and a circular shaft is fixedly connected between the ear plates.
[0013] Preferably, the cutting component includes a splash shield with a mounting disk coaxially and detachably mounted on one side, a connecting arm is constructed on the outer edge surface of the mounting disk, and the end of the connecting arm away from the mounting disk is fixedly sleeved on a circular shaft, and an electric motor is detachably mounted on one side of the mounting disk, and the motor shaft of the electric motor extends through the splash shield and is detachably connected to a cutting wheel for cutting the riser of the seamless square tube.
[0014] Preferably, the positioning block is symmetrically provided with positioning holes inside, and the movable block is symmetrically provided with positioning rods on one side facing the mounting plate, which are fitted to the inner wall of the positioning hole and pass through it.
[0015] Preferably, one end of the lower end surface of the processing table is provided with a fixing bolt 1 in an array distribution, one end of which can be screwed into the positioning block, and the lower end surface of the mounting plate 2 is provided with a fixing bolt 2 in an array distribution, one end of which can be screwed into the movable block.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The utility model designs an insert type positioning piece structure. Before cutting the riser of the seamless square tube, one end of the seamless square tube can be inserted into the sleeve type fixed mold frame, and the sleeve type fixed mold frame supports the seamless square tube, without manual support and pushing the seamless square tube to move, and cooperates with the cylinder to drive the cutting component to feed, so as to realize automatic cutting of the riser of the seamless square tube, and when the feeding component moves, the insert type positioning piece will be inserted into the seamless square tube, so that the two ends of the seamless square tube are respectively limited in a linear manner by external coating and internal embedding, so as to achieve a stable cutting effect on the riser of the seamless square tube, and solves the problem that in the process of riser removal, it is generally manually pushed to move toward the cutting equipment, and the riser is removed and ground by the cutting equipment. Since it is difficult to ensure that it maintains a linear state for movement through manual feeding, slight deviations in the cutting process will cause damage to the seamless square tube workpiece.
[0018] 2. The utility model also designs the internal positioning piece to form an arc-shaped concave structure on all four sides, which is conducive to fitting the concave convex parts of the four sides of the seamless square tube during the process of inserting the internal positioning piece into the seamless square tube and moving, thereby improving the insertion and limiting effect of the internal positioning piece and the seamless square tube, and further solves the problem that during the process of riser removal, it is generally manually pushed to move toward the cutting equipment, and the riser is removed and ground by the cutting equipment. Since manual feeding is difficult to ensure that it maintains a straight line state for movement, slight deviations during the cutting process will cause damage to the seamless square tube workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the cutting assembly of the utility model;
[0021] Figure 3 This is a schematic diagram of the back structure of the cutting assembly of the utility model;
[0022] Figure 4 It is a structural schematic diagram of the supporting assembly of the utility model;
[0023] Figure 5 It is a structural schematic diagram of the positioning component of the utility model;
[0024] Figure 6 It is a cross-sectional view of the support component and the positioning component of the utility model in the assembled state;
[0025] Figure 7 For this utility model Figure 6 A magnified schematic diagram of the structure in the middle.
[0026] Description of the numbers in the figure:
[0027] 1. Support assembly; 101. Processing table; 102. Fixing block; 103. Socket-type fixed mold frame; 104. Fixing bolt one; 2. Cutting assembly; 201. Mounting plate one; 202. Cylinder; 203. Movable plate; 204. Connecting plate; 205. Positioning block; 206. Positioning rod; 207. Movable block; 208. Ear plate; 209. Connecting arm; 210. Mounting plate; 211. Splash cover; 212. Motor; 213. Cutting wheel; 3. Positioning assembly; 301. Mounting plate two; 302. Fixing bolt two; 303. Connecting block; 304. Insert positioning piece; 4. Seamless square tube. DETAILED DESCRIPTION
[0028] like Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the utility model relates to a casting riser cutting and grinding and polishing device, including a support assembly 1 on one side of the upper end surface of which a cutting assembly 2 is detachably mounted, the support assembly 1 includes a processing table 101 on one end of the upper end surface of which a fixing block 102 is detachably mounted, one end of the fixing block 102 is structured to be provided with a sleeve-type fixed mold frame 103, in which a seamless square tube 4 is detachably inserted and mounted, the cutting assembly 2 includes a mounting plate 102 on one side of which a positioning block 205 is detachably mounted and whose bottom end abuts against the upper end surface of the processing table 101. 201, the bottom end of the positioning block 205 is detachably mounted with a positioning assembly 3, the cutting assembly 2 also includes a cutting component for cutting the riser of the seamless square tube 4, one side of the mounting plate 1 201 is detachably mounted with a cylinder 202 for pushing the cutting component to feed, the positioning assembly 3 includes a mounting plate 2 301 having a connecting block 303 at one end, the connecting block 303 is away from the mounting plate 2 301 at one end thereof and is provided with an inserted positioning piece 304 which is movably inserted into the seamless square tube 4 and has an arc-shaped concave structure formed on all four sides.
[0029] like Figure 1 and Figure 5 As shown, in the embodiment of the present utility model, the seamless square tube 4 is in a rectangular frame structure, and the four side surfaces of the seamless square tube 4 are concave to form a raised portion adapted to fit the internal insertion positioning piece 304 .
[0030] like Figure 1-Figure 3 As shown, in the embodiment of the utility model, the rod of the cylinder 202 extends through the mounting plate 201 and is fixedly connected to the movable plate 203, one end of the movable plate 203 is fixedly connected to the connecting plate 204, and the connecting plate 204 is detachably mounted on a side away from the movable plate 203. The upper end surface of the movable block 207 is symmetrically structured with ear plates 208, and a circular shaft is fixedly connected between the ear plates 208. The cutting component includes a splash shield 211 on one side of which a mounting plate 210 is detachably mounted. The outer surface of the mounting plate 210 is A connecting arm 209 is constructed on the edge surface, and one end of the connecting arm 209 away from the mounting plate 210 is fixedly sleeved on the round shaft. A motor 212 is detachably mounted on one side of the mounting plate 210. The motor shaft of the motor 212 extends through the splash shield 211 and is detachably connected to a cutting wheel 213 for cutting the riser of the seamless square tube 4. Positioning holes are symmetrically opened inside the positioning block 205, and a positioning rod 206 that fits the inner wall of the positioning hole and passes through the movable block 207 is symmetrically constructed on one side of the mounting plate 201.
[0031] like Figure 2 , Figure 4 and Figure 5 As shown, in an embodiment of the utility model, a fixing bolt 104 having one end which can be screwed into the positioning block 205 is arranged in an array on one end of the lower end surface of the processing table 101, and a fixing bolt 302 having one end which can be screwed into the movable block 207 is arranged in an array on the lower end surface of the mounting plate 301.
[0032] Working principle: This embodiment provides a casting riser cutting and grinding and polishing equipment. When in use, first insert one end of the seamless square tube 4 into the sleeve-type fixed mold frame 103, then start the motor 212 to make the motor shaft of the motor 212 rotate and drive the cutting wheel 213 to rotate, then start the cylinder 202 to make the rod of the cylinder 202 extend and push the movable plate 203 to move, and drive the movable block 207 to move through the movable plate 203, and improve the stability of the movement of the movable block 207 through the cooperation of the positioning rod 206 and the positioning hole, so that the cutting component is driven to feed through the movement of the movable block 207, so that the cutting wheel 213 contacts the riser and cuts the riser. During the feeding process of the cutting component, the inserted positioning member 304 is inserted into the interior from one end of the seamless square tube 4, thereby achieving a linear limiting effect on the seamless square tube 4 during the cutting process, and achieving stable cutting of the riser of the seamless square tube 4.
[0033] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A casting riser cutting and grinding and polishing device, characterized in that: It comprises a supporting component (1) on one side of the upper end surface of which a cutting component (2) is detachably mounted; The supporting assembly (1) comprises a processing table (101) with a fixing block (102) detachably mounted in the middle of one end of the upper end surface, one end of the fixing block (102) is provided with a sleeve-type fixing mold frame (103), and a seamless square tube (4) is detachably inserted and mounted in the sleeve-type fixing mold frame (103); The cutting assembly (2) comprises a mounting plate (201) with a positioning block (205) detachably mounted on one side and the bottom end of which abuts against the upper end surface of the processing table (101); a positioning assembly (3) is detachably mounted on the bottom end of the positioning block (205); the cutting assembly (2) further comprises a cutting component for cutting the riser of the seamless square tube (4); a cylinder (202) for pushing the cutting component to feed is detachably mounted on one side of the mounting plate (201); The positioning assembly (3) comprises a second mounting plate (301) having a connecting block (303) at one end thereof, and an end of the connecting block (303) away from the second mounting plate (301) is provided with an insert-type positioning piece (304) which is movably inserted into a seamless square tube (4) and has arc-shaped concave structures formed on all four sides.
2. The casting riser cutting and grinding and polishing equipment according to claim 1, characterized in that: The seamless square tube (4) is in a rectangular frame structure, and the four side surfaces of the seamless square tube (4) are all concave to form a convex portion adapted to fit the internal insertion positioning piece (304).
3. The casting riser cutting and grinding and polishing equipment according to claim 1, characterized in that: The rod of the cylinder (202) extends through the mounting plate (201) and is fixedly connected to a movable plate (203); one end of the movable plate (203) is fixedly connected to a connecting plate (204); a movable block (207) is detachably mounted on a side of the connecting plate (204) away from the movable plate (203); an upper end surface of the movable block (207) is symmetrically provided with an ear plate (208); and a circular shaft is fixedly connected between the ear plates (208).
4. The casting riser cutting and grinding and polishing equipment according to claim 3, characterized in that: The cutting component comprises a splash shield (211) on one side of which a mounting disc (210) is detachably mounted coaxially, a connecting arm (209) is configured on the outer edge surface of the mounting disc (210), one end of the connecting arm (209) away from the mounting disc (210) is fixedly sleeved on a circular shaft, a motor (212) is detachably mounted on one side of the mounting disc (210), a motor shaft of the motor (212) extends out of the splash shield (211) and is detachably connected to a cutting wheel (213) for cutting the riser of a seamless square tube (4).
5. The casting riser cutting and grinding and polishing equipment according to claim 4, characterized in that: The positioning block (205) is symmetrically provided with positioning holes inside, and the movable block (207) is symmetrically configured with a positioning rod (206) on one side facing the mounting plate (201) and fitting into the inner wall of the positioning hole and passing through it.
6. The casting riser cutting and grinding and polishing equipment according to claim 1, characterized in that: One end of the lower end surface of the processing table (101) is provided with fixing bolts (104) arranged in an array and one end of which can be screwed into the positioning block (205), and the lower end surface of the second mounting plate (301) is provided with fixing bolts (302) arranged in an array and one end of which can be screwed into the movable block (207).