Scrap iron flusher for machining center

By adopting a linked motor, gear and cleaning roller structure in the iron filing flusher in the machining center, only one motor can be used to efficiently clean iron filings, solving the problem of energy-saving in the existing technology, and achieving energy-saving and environmentally friendly effects through circulating filtering and reusing sewage.

CN222660943UActive Publication Date: 2025-03-25GUANGZHOU TONGFA INTELLIGENT EQUIP CO LTD

Patent Information

Application Number
CN202420372575.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-03-25
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing mechanical machining center iron chip flushers use too many push rod motors, which leads to energy saving and reduces the practicality of the device.

Method used

A mechanical processing center iron filing flusher is designed. Through the linkage of collection tank, motor, gear, rack, connecting plate, special-shaped plate, mobile seat and cleaning roller, only one motor can achieve the same cleaning effect. In addition, through the linkage of the circulation box, pull-out board, slider, slide rail, activated carbon, partition net, oil-absorbing cotton and water pump, the circulating filtration and reuse of sewage is achieved.

Benefits of technology

It has achieved efficient energy saving in cleaning iron filings and sewage, reduced energy consumption, improved the practicality of the device, and saved water resources through circulating filtering and reusing sewage, and promoted environmental protection development.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222660943U_ABST
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Abstract

The utility model relates to the technical field of machining, and discloses a machining center scrap iron flusher which comprises a workbench, two oppositely distributed collecting grooves are formed in the outer wall of the workbench, guide rails are fixedly connected to the two sides of the workbench, a first moving seat is slidably connected to the outer walls of the guide rails, and a second moving seat is slidably connected to the outer wall of the workbench. The outer wall of the first moving seat is fixedly connected with a special-shaped plate, one side of the special-shaped plate is fixedly connected with a sweeping roller, the sweeping roller is slidably connected with the workbench, the side, away from the special-shaped plate, of the sweeping roller is fixedly connected with a fixing block, and the bottom of the fixing block is fixedly connected with a second moving seat; the second moving seat is in sliding connection with the guide rail, and the bottom of the special-shaped plate is fixedly connected with a connecting plate. According to the cleaning device, the motor drives the gear to rotate, the two cleaning rollers clean the surface of the workbench through layer-by-layer transmission, under the condition that the same cleaning effect is achieved, only one motor is needed, and the cleaning device is more energy-saving and practical.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to an iron chip flushing device for a mechanical processing center. Background Art

[0002] Iron chips are by-products produced during the metal cutting process. How to deal with these iron chips is an inevitable problem in mechanical processing. These iron chips can be reused or recycled through some methods to reduce the impact on the environment. They can also be used to make magnetic materials or as fuel. Therefore, a device for cleaning iron chips is needed.

[0003] After searching, the existing Chinese patent announcement number is: CN218193989U, which provides an iron chip flusher for a machining center. This patent can collect iron chips on the machine through the design of a drain pipe, a screen and a cleaning mechanism, so that the iron chips are stored together and will not be scattered around the equipment, which is convenient for users to clean. Through the design of the screen, oil-absorbing cotton, charcoal adsorption block and activated carbon adsorption block, it can adsorb and purify impurities, engine oil and pigments contained in the wastewater after flushing, and filter the wastewater so that the wastewater can be recycled, thereby saving a lot of water resources, being more conducive to environmental protection development, improving the practicality of the device, and meeting the user's needs.

[0004] Although the above patent can improve the practicality of the device, the above-mentioned iron chip flusher for a machining center still has the following problems: the patent uses too many push rod motors to drive the cleaning roller to clean the iron chips, which is not energy-saving, thereby reducing the practicality of the device.

[0005] In view of the above problems, a chip flusher for a machining center is proposed. Utility Model Content

[0006] The utility model aims to provide an iron chip flushing device for a machining center, which solves the problem of energy inefficiency in the background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chip washer for a machining center, comprising a workbench, the outer wall of the workbench is provided with two collecting grooves distributed opposite to each other, guide rails are fixedly connected to both sides of the workbench, the outer wall of the guide rails is slidably connected to a movable seat one, the outer wall of the movable seat one is fixedly connected to a special-shaped plate, one side of the special-shaped plate is fixedly connected to a cleaning roller, the cleaning roller is slidably connected to the workbench, the side of the cleaning roller away from the special-shaped plate is fixedly connected to a fixed block, the bottom of the fixed block is fixedly connected to a movable seat two, the movable seat two is slidably connected to the guide rail, the bottom of the special-shaped plate is fixedly connected to a connecting plate, the side of the connecting plate away from the special-shaped plate is fixedly connected to a rack, the bottom of the workbench is fixedly connected to a motor, the output end of the motor is fixedly connected to a gear, the gear and the rack are meshed, and a convenient circulation component is arranged on the outside of the workbench.

[0008] By adopting the above technical solution, the motor drives the gear to rotate.

[0009] As a further description of the above technical solution: the convenient circulation component includes a through pipe, the through pipe is fixedly connected to the bottom of the workbench, and the through pipe corresponds to the collection tank.

[0010] By adopting the above technical solution, the water falling from the collecting trough can flow out through the through pipe.

[0011] As a further description of the above technical solution: a circulation box is fixedly connected to the bottom of the through pipe, and evenly distributed slide rails are fixedly connected to both sides of the inner wall of the circulation box.

[0012] By adopting the above technical solution, the circulation box can filter the water after flushing.

[0013] As a further description of the above technical solution: three drawers are slidably connected inside the circulation box, the drawers are cross-oriented, both sides of the drawers are fixedly connected with sliders, and the sliders are slidably connected inside the slide rails.

[0014] By adopting the above technical solution, the sliding block can slide inside the sliding rail.

[0015] As a further description of the above technical solution: a partition net, oil-absorbing cotton and activated carbon are respectively fixedly connected inside the three sliding blocks.

[0016] By adopting the above technical solution, the oil-absorbing cotton can absorb the oil in the sewage.

[0017] As a further description of the above technical solution: a connecting pipe is fixedly connected to one side of the circulation box, and the connecting pipe passes through the circulation box and extends into the interior of the circulation box, and the other end of the connecting pipe is fixedly connected to a water pump.

[0018] By adopting the above technical solution, the water pump can pump out the water inside the circulation box through the connecting pipe.

[0019] As a further description of the above technical solution: the output end of the water pump is fixedly connected to a return pipe, the other end of the return pipe is fixedly connected to a water tank, and the return pipe penetrates the water tank and extends into the interior of the water tank.

[0020] By adopting the above technical solution, sewage re-enters the interior of the water tank through the return pipe.

[0021] As a further description of the above technical solution: the bottom of the water tank is fixedly connected to a support frame, and the support frame is fixedly connected to the top of the workbench.

[0022] By adopting the above technical solution, the support frame can support and fix the water tank.

[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0024] 1. The utility model provides a chip flusher for a machining center. First, through the linkage between a collecting trough, a motor, a gear, a rack, a connecting plate, a special-shaped plate, a movable seat one, a cleaning roller, a fixed block, a movable seat two and a guide rail, the motor drives the gear to rotate, and through layer-by-layer transmission, two cleaning rollers clean the surface of the workbench. When achieving the same cleaning effect, only one motor is needed, which is more energy-saving and practical.

[0025] 2. The utility model provides an iron chip flusher for a machining center, which can circulate and filter sewage and make it flow back into the water tank through the linkage between a circulation box, a draw plate, a slider, a slide rail, activated carbon, a partition net, oil-absorbing cotton, a water pump, a water tank, a return pipe, a connecting pipe and a through pipe. During the process, the component used for adsorbing dirt can be replaced by pulling the draw plate, and the adsorption and cleaning of sewage will not be interrupted during the process, which has high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 This is a schematic diagram of the cleaning roller structure of the utility model;

[0028] Figure 3 This is a schematic diagram of the motor transmission structure of the utility model;

[0029] Figure 4 This is a schematic diagram of the connection structure of the circulation box of the utility model;

[0030] Figure 5 This is a schematic diagram of the drawer display structure of the utility model;

[0031] Figure 6 This is a schematic diagram of the internal structure of the circulation box of the utility model.

[0032] In the figure: 1. workbench; 2. support frame; 3. water tank; 4. reflux pipe; 5. water pump; 6. connecting pipe; 7. collecting tank; 8. guide rail; 9. moving seat 1; 10. moving seat 2; 11. special-shaped plate; 12. cleaning roller; 13. fixed block; 14. motor; 15. gear; 16. rack; 17. connecting plate; 18. through pipe; 19. circulation box; 20. drawer plate; 21. slider; 22. partition net; 23. oil-absorbing cotton; 24. activated carbon; 25. slide rail. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0035] Combination Figure 1-3The utility model is a chip washer for a machining center, comprising a workbench 1, the outer wall of the workbench 1 is provided with two collecting grooves 7 distributed opposite to each other, guide rails 8 are fixedly connected to both sides of the workbench 1, the outer wall of the guide rail 8 is slidably connected to a moving seat 1 9, the outer wall of the moving seat 1 9 is fixedly connected to a special-shaped plate 11, one side of the special-shaped plate 11 is fixedly connected to a cleaning roller 12, the cleaning roller 12 is slidably connected to the workbench 1, the side of the cleaning roller 12 away from the special-shaped plate 11 is fixedly connected to a fixed block 13, the bottom of the fixed block 13 is fixedly connected to a moving seat 2 10, the moving seat 2 10 is slidably connected to the guide rail 8, the bottom of the special-shaped plate 11 is fixedly connected to a connecting plate 17, the side of the connecting plate 17 away from the special-shaped plate 11 is fixedly connected to a rack 16, the bottom of the workbench 1 The motor 14 is fixedly connected to the bottom, and the output end of the motor 14 is fixedly connected to the gear 15, which is meshed with the rack 16. The user injects a large amount of water for cleaning into the water tank 3, and sprays it out through the nozzle at the bottom of the support frame 2 to flush the working surface of the workbench 1. At this time, the user starts the motor 14 through the controller to drive the gear 15 to rotate, drive the rack 16 to move, and correspondingly drive the special-shaped plate 11 connected by the connecting plate 17 and to move synchronously, and synchronously drive the moving seat 9 on the inner side of the special-shaped plate 11 to move along the guide rail 8, so that the cleaning roller 12 will move synchronously on the top of the workbench 1, push the iron filings and sewage on the workbench 1 to the center of the workbench 1, and drop them into the inside of the collecting tank 7.

[0036] Combination Figure 4-6 A convenient circulation component is arranged on the outside of the workbench 1. The convenient circulation component includes a through pipe 18, which is fixedly connected to the bottom of the workbench 1, and the through pipe 18 corresponds to the collecting tank 7. A circulation box 19 is fixedly connected to the bottom of the through pipe 18. Both sides of the inner wall of the circulation box 19 are fixedly connected with evenly distributed slide rails 25. Three pumping plates 20 are slidably connected inside the circulation box 19. The pumping plates 20 are cross-oriented. Both sides of the pumping plates 20 are fixedly connected with sliders 21. The sliders 21 are slidably connected inside the slide rails 25. The interiors of the three sliders 21 are respectively fixedly connected with a partition net 22, an oil-absorbing cotton 23 and activated carbon 24. Sewage enters through the through pipe 18. When it reaches the interior of the circulation box 19, the sewage mixed with iron filings first passes through the separation net 22, and the iron filings and solid matter in the sewage will be retained on the separation net 22. Then the sewage passes through the oil-absorbing cotton 23, and the oil inside the sewage will be adsorbed. Then the sewage passes through the activated carbon 24, and the chemicals inside it will be absorbed. At this time, the sewage has completed the adsorption and can be used as circulating water again. During the process, if there are too many iron filings on the separation net 22, or the adsorption capacity of the oil-absorbing cotton 23 and the activated carbon 24 is weakened, the user can pull them out of the interior of the circulation box 19 by simply pulling the corresponding drawer 20, and they can be replaced at this time. The steps are simple.

[0037] Combination Figure 4-6A connecting pipe 6 is fixedly connected to one side of the circulation box 19, and the connecting pipe 6 passes through the circulation box 19 and extends into the interior of the circulation box 19. The other end of the connecting pipe 6 is fixedly connected to a water pump 5. The output end of the water pump 5 is fixedly connected to a return pipe 4. The other end of the return pipe 4 is fixedly connected to a water tank 3, and the return pipe 4 passes through the water tank 3 and extends into the interior of the water tank 3. A support frame 2 is fixedly connected to the bottom of the water tank 3, and the support frame 2 is fixedly connected to the top of the workbench 1. The user starts the water pump 5 through the controller to extract the cleaned water from the inside of the circulation box 19 through the connecting pipe 6, and then sends it back to the inside of the water tank 3 through the return pipe 4, completing the sewage cleaning cycle for use.

[0038] Working principle: Before using the device, the user first checks the device to ensure that the device is intact and without any damage. Then, the user performs mechanical processing on the workbench 1. During the process, a large amount of iron filings are generated. At this time, the user injects a large amount of water for cleaning into the water tank 3, and sprays it out through the nozzle at the bottom of the support frame 2 (not shown in the figure) to flush the working surface of the workbench 1. At this time, the user starts the motor 14 through the controller, thereby driving the gear 15 to rotate, driving the rack 16 to move, and correspondingly driving the special-shaped plate 11 connected by the connecting plate 17 and to move synchronously, and synchronously driving the moving seat 9 on the inner side of the special-shaped plate 11 to move along the guide rail 8, so that the cleaning roller 12 will move synchronously on the top of the workbench 1, pushing the iron filings and sewage on the workbench 1 to the center of the workbench 1, and falling into the inside of the collection tank 7, The sewage passes through the through pipe 18 to the interior of the circulation box 19, where the sewage mixed with iron filings first passes through the separation net 22, and the iron filings and solid matter in the sewage will be retained on the separation net 22. Then the sewage passes through the oil-absorbing cotton 23, and the oil inside the sewage will be adsorbed. Then the sewage passes through the activated carbon 24, and the chemicals inside it will be absorbed. At this time, the sewage has completed the adsorption and can be used as circulating water again. The user starts the water pump 5 through the controller to extract the cleaned water from the inside of the circulation box 19 through the connecting pipe 6, and then sends it back to the inside of the water tank 3 through the reflux pipe 4, completing the sewage cleaning cycle for use. During the process, if there are too many iron filings on the separation net 22, or the adsorption capacity of the oil-absorbing cotton 23 and the activated carbon 24 is weakened, the user can extract them out of the interior of the circulation box 19 by simply pulling the corresponding drawer 20, and they can be replaced at this time, and the steps are simple.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chip flusher for a machining center, comprising a workbench (1), characterized in that: The outer wall of the workbench (1) is provided with two collecting grooves (7) distributed opposite to each other. Guide rails (8) are fixedly connected to both sides of the workbench (1). The outer wall of the guide rail (8) is slidably connected to a movable seat (9). The outer wall of the movable seat (9) is fixedly connected to a special-shaped plate (11). A cleaning roller (12) is fixedly connected to one side of the special-shaped plate (11). The cleaning roller (12) is slidably connected to the workbench (1). A fixed block (13) is fixedly connected to the side of the cleaning roller (12) away from the special-shaped plate (11). The fixed block (13) ) is fixedly connected to a movable seat 2 (10) at the bottom, the movable seat 2 (10) is slidably connected to the guide rail (8), the bottom of the special-shaped plate (11) is fixedly connected to a connecting plate (17), the side of the connecting plate (17) away from the special-shaped plate (11) is fixedly connected to a rack (16), the bottom of the workbench (1) is fixedly connected to a motor (14), the output end of the motor (14) is fixedly connected to a gear (15), the gear (15) is meshed with the rack (16), and a convenient circulation component is arranged on the outer side of the workbench (1).

2. The chip flushing device for a machining center according to claim 1, characterized in that: The convenient circulation component comprises a through pipe (18), wherein the through pipe (18) is fixedly connected to the bottom of the workbench (1), and the through pipe (18) corresponds to the collection tank (7).

3. The chip flushing device for a machining center according to claim 2, characterized in that: The bottom of the through pipe (18) is fixedly connected to a circulation box (19), and both sides of the inner wall of the circulation box (19) are fixedly connected to evenly distributed slide rails (25).

4. The chip flushing device for a machining center according to claim 3, characterized in that: Three draw plates (20) are slidably connected inside the circulation box (19), and the draw plates (20) are cross-oriented. Slide blocks (21) are fixedly connected to both sides of the draw plates (20), and the slide blocks (21) are slidably connected inside the slide rails (25).

5. The chip flushing device for a machining center according to claim 4, characterized in that: A separation net (22), oil-absorbing cotton (23) and activated carbon (24) are respectively fixedly connected inside the three sliding blocks (21).

6. The chip flushing device for a machining center according to claim 3, characterized in that: A connecting pipe (6) is fixedly connected to one side of the circulation box (19), and the connecting pipe (6) passes through the circulation box (19) and extends into the interior of the circulation box (19), and the other end of the connecting pipe (6) is fixedly connected to a water pump (5).

7. The chip flushing device for a machining center according to claim 6, characterized in that: The output end of the water pump (5) is fixedly connected to a return pipe (4), the other end of the return pipe (4) is fixedly connected to a water tank (3), and the return pipe (4) penetrates the water tank (3) and extends into the interior of the water tank (3).

8. The chip flushing device for a machining center according to claim 7, characterized in that: The bottom of the water tank (3) is fixedly connected to a support frame (2), and the support frame (2) is fixedly connected to the top of the workbench (1).

Citation Information

Patent Citations

  • Scrap iron flusher for machining center

    CN218193989U

Cited By

  • A machining center swarf flusher

    CN224750784U