Machining device for precision manufacturing

By setting adjustment components, grinding components and pushing components in the precision manufacturing processing device, combined with multiple contact components and distance sensors, real-time detection of each part of the shaft-type part is achieved, the problem of uneven polishing is solved, and the accuracy of the outer wall dimensions of the part is ensured.

CN222661019UActive Publication Date: 2025-03-25SHANXI GANGHUILIAN ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421900262.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-03-25
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing precision manufacturing processing equipment is difficult to detect the grinding of each part of the shaft-type parts in real time, resulting in uneven grinding and deviations in the outer wall size.

Method used

A precision manufacturing processing device is designed. By setting adjustment components to adjust the spacing of the clamping blocks, grinding the parts with the polishing parts, and pushing the L-shaped test board by pushing the parts to make the contact parts come into contact with the shaft-type parts, and using multiple contact parts and distance sensors to detect the grinding situation in different parts.

Benefits of technology

Real-time inspection of various parts of shaft-type parts is achieved to ensure uniform polishing and avoid deviations in the outer wall size.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of part machining, and discloses a machining device for precision manufacturing, which comprises a base. A support is installed on one side of the base, a grinding component is arranged on the support, an adjusting component is installed on the base, two fixing frames are installed on the adjusting component, and clamping blocks are rotationally arranged on the fixing frames. A side frame is installed on the side, away from the support, of the base, and a pushing part is arranged on the side frame and fixedly connected with the L-shaped testing plate. The distance between the two clamping blocks is adjusted through the adjusting part, the shaft part is clamped and fixed through the clamping blocks, the part is polished through the polishing part, and the L-shaped testing plate is pushed through the pushing part, so that the contact part is in contact with the shaft part. The polishing conditions of different parts of the shaft part can be detected by matching the multiple contact parts with the distance sensor, and the polishing conditions of all the positions of the shaft part are detected in real time by comparing the polishing data of the different parts.
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Description

Technical Field

[0001] The utility model relates to the technical field of parts processing, in particular to a processing device for precision manufacturing. Background Art

[0002] The precision manufacturing industry mainly includes two major areas: precision and ultra-precision machining technology and manufacturing automation. The former pursues the accuracy and surface quality limits of machining, while the latter includes the automation of product design, manufacturing and management. It is not only an important means to quickly respond to market demand, improve productivity and improve working conditions, but also an effective measure to ensure product quality. The two are closely related. Many precision and ultra-precision machining rely on automation technology to achieve the expected indicators, and many manufacturing automations rely on precision machining to be accurately and reliably realized.

[0003] In the process of precision manufacturing, shaft parts need to be polished. Currently, two ends of the shaft parts are generally clamped by two positioning blocks, and the positioning blocks are driven to rotate by a driving device to rotate the shaft parts, and then the rotating shaft parts are polished by a polishing block. However, the existing processing device is not convenient for detecting the polishing conditions of various parts of the shaft parts. When the polishing block is tilted, the shaft parts cannot be polished evenly, resulting in deviations in the outer wall dimensions of the shaft parts. Therefore, it is necessary to detect the polishing conditions of various parts of the shaft parts.

[0004] Therefore, those skilled in the art have proposed a processing device for precision manufacturing to solve the problems raised in the above background. Utility Model Content

[0005] The purpose of the utility model is to provide a processing device for precision manufacturing to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A processing device for precision manufacturing comprises a base; a bracket is installed on one side of the base, a grinding component is arranged on the bracket for grinding shaft parts, an adjusting component is installed on the base, two fixing frames are installed on the adjusting component, a clamping block is rotatably arranged on the fixing frame, a second motor connected to the clamping block is installed on one of the fixing frames, a side frame is installed on the side of the base away from the bracket, a pushing component is arranged on the side frame, the pushing component is fixedly connected to an L-shaped test plate, the pushing component is used to push the L-shaped test plate, a test frame is installed on the L-shaped test plate, a plurality of contact components distributed at equal intervals are installed on the test frame for contacting with the shaft parts to be processed, and a distance sensor is installed on the contact component for detecting the distance between the contact component and the end of the L-shaped test plate.

[0008] As a further solution of the utility model: the adjusting component includes a fixed seat installed on the base, a bidirectional screw is rotatably arranged on the fixed seat, both sides of the bidirectional screw are threadedly connected to a movable frame slidably connected to the fixed seat, the movable frame is fixedly connected to the fixed frame, and a first motor connected to the bidirectional screw is installed on the outer wall of the fixed seat.

[0009] As a further solution of the utility model: the grinding component includes a first cylinder installed at the bottom of the bracket, and the first cylinder is fixedly connected to the grinding block.

[0010] As a further solution of the utility model: the pushing component includes a second cylinder installed on the side frame, the second cylinder is fixedly connected to the movable frame, the movable frame is fixedly connected to the L-shaped test plate, and a guide rod slidably connected to the movable frame is installed on the side frame.

[0011] As a further solution of the utility model: the contact component includes a test column which is slidably connected to the test frame, a mounting plate is installed at one end of the test column close to the L-shaped test plate, a spring is arranged between the mounting plate and the test frame and is sleeved on the test column, a limit block is installed on the test column, a roller is rotatably installed on one end of the test column away from the mounting plate, and a distance sensor is installed on the mounting plate.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the utility model adjusts the distance between the two clamping blocks by means of the arranged adjusting component, clamps and fixes the shaft parts by means of the clamping blocks, grinds the parts by means of the grinding component, and pushes the L-shaped test plate by means of the pushing component, so that the contact component contacts the shaft parts, and the grinding conditions of different parts of the shaft parts can be detected by means of multiple contact components in conjunction with distance sensors, and the grinding conditions of different parts of the shaft parts can be detected in real time by comparing the grinding data of different parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The figure is a schematic diagram of the structure of a processing device for precision manufacturing.

[0014] Figure 2 The present invention is a schematic diagram of the structure of an adjusting component and a grinding component in a processing device for precision manufacturing.

[0015] Figure 3 This is a schematic diagram of the structure of one side of an L-shaped test plate in a precision manufacturing processing device.

[0016] In the figure: 1. base; 2. bracket; 3. first cylinder; 4. grinding block; 5. fixed seat; 6. bidirectional screw; 7. movable frame; 8. first motor; 9. fixed frame; 10. clamping block; 11. second motor; 12. side frame; 13. second cylinder; 14. movable frame; 15. guide rod; 16. L-shaped test plate; 17. test frame; 18. test column; 19. mounting plate; 20. spring; 21. limit block; 22. roller; 23. distance sensor. DETAILED DESCRIPTION

[0017] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0018] See also Figure 1-Figure 3 A processing device for precision manufacturing comprises a base 1; a bracket 2 is installed on one side of the base 1, and a grinding component is arranged on the bracket 2 for grinding shaft parts; an adjusting component is installed on the base 1, and two fixing frames 9 are installed on the adjusting component, and a clamping block 10 is rotatably arranged on the fixing frame 9, and a second motor 11 connected to the clamping block 10 is installed on one of the fixing frames 9; a side frame 12 is installed on the side of the base 1 away from the bracket 2, and a pushing component is arranged on the side frame 12, and the pushing component is fixedly connected to an L-shaped test plate 16, and the pushing component is used to push the L-shaped test plate 16, and a test frame 17 is installed on the L-shaped test plate 16, and a test frame 17 is installed on the test frame 17 It is equipped with a number of equally spaced contact components for contacting the processed shaft parts, and a distance sensor 23 is installed on the contact component for detecting the distance between the contact component and the end of the L-shaped test plate 16; the distance between the two clamping blocks 10 is adjusted by the arranged adjusting component, the shaft parts are clamped and fixed by the clamping blocks 10, and the parts are polished by the polishing component, and the L-shaped test plate 16 is pushed by the pushing component so that the contact components are in contact with the shaft parts. The polishing conditions of different parts of the shaft parts can be detected by cooperating with the distance sensor 23 through multiple contact components, and the polishing data of different parts can be compared to detect the polishing conditions of various positions of the shaft parts in real time.

[0019] The adjusting component includes a fixed seat 5 installed on the base 1, a bidirectional screw 6 is rotatably arranged on the fixed seat 5, both sides of the bidirectional screw 6 are threadedly connected to a movable frame 7 that is slidably connected to the fixed seat 5, the movable frame 7 is fixedly connected to a fixed frame 9, and a first motor 8 connected to the bidirectional screw 6 is installed on the outer wall of the fixed seat 5.

[0020] The grinding component comprises a first cylinder 3 installed at the bottom of the bracket 2 , and the first cylinder 3 is fixedly connected to the grinding block 4 .

[0021] The pushing component includes a second cylinder 13 installed on the side frame 12, the second cylinder 13 is fixedly connected to the movable frame 14, the movable frame 14 is fixedly connected to the L-shaped test plate 16, and a guide rod 15 slidably connected to the movable frame 14 is installed on the side frame 12.

[0022] The contact component includes a test column 18 that is slidably connected to a test frame 17. A mounting plate 19 is installed at one end of the test column 18 that is close to the L-shaped test plate 16. A spring 20 that is sleeved on the test column 18 is provided between the mounting plate 19 and the test frame 17. A limit block 21 is installed on the test column 18. A roller 22 is rotatably installed on one end of the test column 18 that is away from the mounting plate 19. A distance sensor 23 is installed on the mounting plate 19.

[0023] The working principle of the utility model is: when in use, the shaft parts are placed between the two clamping blocks 10, and the first motor 8 is started. The first motor 8 drives the bidirectional screw 6 to rotate, so that the two movable frames 7 are close to each other, so that the two clamping blocks 10 are close to each other, and then the two ends of the shaft parts are clamped and fixed, and the second motor 11 is started to drive the clamping blocks 10 to rotate, so that the clamped shaft parts are rotated; then the second cylinder 13 is started, and the second cylinder 13 pushes the movable frame 14 to approach the shaft parts, so that the roller 22 at the end of the test column 18 contacts the outer wall of the shaft parts, and starts to collect the distance between the mounting plate 19 and the end of the L-shaped test plate 16 through the distance sensor 23, and finally, by starting the first cylinder 3, the grinding block 4 is driven to descend, and through grinding Block 4 is used to grind shaft parts. As the grinding progresses, the diameter of the shaft parts will gradually become smaller. In the process of grinding the shaft parts by the grinding block 4, under the action of the spring 20, the mounting plate 19 will be subjected to tension, so that the roller 22 is always in contact with the outer wall of the shaft parts. The distance sensors 23 on multiple mounting plates 19 will detect the distance from the end of the L-shaped test plate 16, and the data detected by the multiple distance sensors 23 will be compared. When the data detected by the multiple distance sensors 23 have a large deviation, it means that the grinding conditions of various parts of the shaft parts are different. At this time, the outer wall of the shaft parts is no longer cylindrical due to the inconsistent grinding conditions of various parts, which means that the grinding block 4 cannot grind the shaft parts evenly, and it is necessary to stop grinding and check the grinding block 4.

[0024] The utility model adjusts the distance between the two clamping blocks 10 through the arranged adjusting component, clamps and fixes the shaft parts through the clamping blocks 10, grinds the parts through the grinding component, and pushes the L-shaped test plate 16 through the pushing component, so that the contact component contacts the shaft parts. The grinding conditions of different parts of the shaft parts can be detected by cooperating with the distance sensor 23 through multiple contact components, and the grinding conditions of various positions of the shaft parts can be detected in real time by comparing the grinding data of different parts.

[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A precision manufacturing processing device, comprising a base, characterized in that: A bracket is installed on one side of the base, and a grinding component is provided on the bracket for grinding shaft parts. An adjusting component is installed on the base, and two fixed frames are installed on the adjusting component. A clamping block is rotatably provided on the fixed frame, and a second motor connected to the clamping block is installed on one of the fixed frames. A side frame is installed on the side of the base away from the bracket, and a pushing component is provided on the side frame. The pushing component is fixedly connected to an L-shaped test plate, and the pushing component is used to push the L-shaped test plate. A test frame is installed on the L-shaped test plate, and a plurality of equally spaced contact components are installed on the test frame for contacting with the processed shaft parts. A distance sensor is installed on the contact component for detecting the distance between the contact component and the end of the L-shaped test plate.

2. A precision manufacturing processing device according to claim 1, characterized in that: The adjusting component includes a fixed seat installed on the base, a bidirectional screw is rotatably arranged on the fixed seat, both sides of the bidirectional screw are threadedly connected to a moving frame slidably connected to the fixed seat, the moving frame is fixedly connected to the fixed frame, and a first motor connected to the bidirectional screw is installed on the outer wall of the fixed seat.

3. A precision manufacturing processing device according to claim 1, characterized in that: The grinding component comprises a first cylinder installed at the bottom of the bracket, and the first cylinder is fixedly connected to the grinding block.

4. A precision manufacturing processing device according to claim 1, characterized in that: The pushing component comprises a second cylinder installed on the side frame, the second cylinder is fixedly connected to the movable frame, the movable frame is fixedly connected to the L-shaped test plate, and a guide rod slidably connected to the movable frame is installed on the side frame.

5. A precision manufacturing processing device according to claim 4, characterized in that: The contact component includes a test column that is slidably connected to the test frame, a mounting plate is installed at one end of the test column close to the L-shaped test plate, a spring sleeved on the test column is arranged between the mounting plate and the test frame, a limit block is installed on the test column, a roller is rotatably installed at one end of the test column away from the mounting plate, and a distance sensor is installed on the mounting plate.