Tank polishing machine
By designing four sets of support wheels and power devices with curved surfaces tangent to the circumference of the outer surface of the tank, the problem of the tank being easily rolled down during the polishing process is solved, and the stable support and smooth rotation of the tank being achieved, ensuring the safety and efficiency of the polishing process.
Patent Information
- Application Number
- CN202420578243.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-25
AI Technical Summary
When polishing the outer surface of the tank body, since the circumference of the tank body is curved and the diameter is usually large, the common linear steel frame structure is difficult to fit the curved surface of the tank body, resulting in the tank body being easily rolled off the bracket during the polishing process, causing damage.
A tank polishing machine is designed, using four sets of support wheels. The curved surface of the support wheel is tangent to the outer circumference of the tank body, forming a four-point support. The power unit is connected to some supporting wheels to rotate in the same direction to ensure that the tank body is firmly supported during polishing.
Through the four-point support of four sets of support wheels, the tank body is ensured to be firmly fixed during the polishing process, prevent the tank body from rolling down, reduce the risk of damage, and achieve stable rotation and efficient polishing of the tank body.
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Figure CN222661281U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of can polishing machine design, and in particular, to a can polishing machine. Background Art
[0002] Polishing refers to a processing method that uses mechanical, chemical or electrochemical effects to reduce the surface roughness of a workpiece to obtain a bright and smooth surface. It is a modification process of the workpiece surface using polishing tools and abrasive particles or other polishing media. During polishing, a high-speed rotating polishing wheel (circumferential speed of more than 20 m / s) is pressed against the workpiece, causing the abrasive to roll and slightly cut the workpiece surface, thereby obtaining a bright processed surface.
[0003] When polishing the outer surface of the tank body, since the circumference of the tank body is a curved surface and the diameter is usually large, the common bracket adopts a straight steel frame structure, which is difficult to fit the curved surface of the tank body, and thus it is difficult to provide stable support for the tank body. As a result, when the tank body is rotated to polish the downward surface of the tank body, the tank body is easily rolled off the bracket and fell to the ground, causing damage to the tank body. Summary of the invention
[0004] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.
[0005] In order to solve the technical problems mentioned in the above background technology part, some embodiments of the present application provide a can polishing machine, including: four groups of support wheels, the curved surfaces of the four groups of support wheels are respectively tangent to the outer circumference of the tank body, and the four groups of support wheels are located under the tank body to form an upward support for the tank body; a power device, connected to some of the support wheels to make some of the support wheels rotate in the same direction; a polishing device, placed on one side of the support wheel, the polishing device forms a polishing surface, and the polishing surface is tangent to the outer circumference of the tank body.
[0006] Furthermore, it also includes: a rotating wheel and a bracket; the bracket is located on the side of the supporting wheel facing away from the polishing device, the bracket is placed on the ground, the rotating wheel is rotatably connected to the upper end of the bracket, and the axis of the rotating wheel is perpendicular to the axis of the supporting wheel.
[0007] Furthermore, it also includes: a rotating frame and a base; the base is placed on the ground, the rotating frame is rotatably connected to the base, the rotating frame is arranged in two groups, one group of the rotating frames is rotatably connected to two adjacent groups of the supporting wheels, and the other group of the rotating frames is rotatably connected to the other two groups of the supporting wheels, and the rotation axis of the rotating frame is parallel to the axis of the supporting wheels.
[0008] Furthermore, a group of the support wheels includes at least two coaxial support wheels, a group of the rotating frames includes at least two rotating frames, and the two rotating frames are parallel to each other along the axes of the support wheels.
[0009] Further, the power device comprises: a first motor, a first gear disc, a second gear disc and a chain; two first gear discs are provided, two second gear discs are provided, and two chains are provided;
[0010] The first motor is mounted on the base, and the two first gear plates are connected in series with the output end of the first motor;
[0011] One of the second toothed discs is connected to one of the support wheels, another of the second toothed discs is connected to another of the support wheels, and the two support wheels are connected to the same rotating frame;
[0012] One of the first toothed discs forms a transmission relationship with one of the second toothed discs through one of the chains, and another of the first toothed discs forms a transmission relationship with another of the second toothed discs through another of the chains.
[0013] Furthermore, the polishing device includes: a transverse moving component, a longitudinal moving component, a second motor, a transmission component and a polishing wheel; the polishing wheel forms the polishing surface, and the output end of the second motor is connected to the polishing wheel through the transmission component; the housing of the second motor is connected to the transverse moving component, and the transverse moving component enables the second motor to approach and move away from the supporting wheel along a movable straight line, and the movable straight line is parallel to the axis of the supporting wheel; the transverse moving component is connected to the longitudinal moving component, and the longitudinal moving component enables the transverse moving component to reciprocate up and down, so that the movable straight line moves reciprocatingly up and down.
[0014] Furthermore, the transmission assembly includes: a large pulley, a belt, a small pulley and a rotating shaft; the large pulley is connected to the output end of the second motor, the large pulley forms a transmission relationship with the small pulley through the belt, the small pulley is fixed to one end of the rotating shaft, and the other end of the rotating shaft is connected to the polishing wheel.
[0015] Furthermore, the longitudinal movement assembly includes: a column, a third motor, a screw, a guide sleeve and a nut; the column is slidably connected to the guide sleeve, the nut is installed on the guide sleeve, the nut is threadedly connected to the screw, the screw and the column are both perpendicular to the ground, the third motor is installed on the column, and the output end of the third motor is connected to the screw.
[0016] Furthermore, the lateral movement component includes: a cross bar, a fourth motor, a support block and rollers; the length of the cross bar coincides with the movable straight line in the opposite direction, the support block is connected to the guide sleeve, the fourth motor is mounted on the support block, a plurality of groups of rollers are mounted on the support block, the plurality of groups of rollers support the cross bar, the output end of the fourth motor is connected to a group of rollers, and one end of the cross bar is connected to the housing of the second motor.
[0017] The beneficial effects of this application are:
[0018] Four groups of support wheels form a four-point support for the bottom of the tank body. The curved surface of the support wheel is tangent to the circumferential surface of the tank body to form a stable support. When the tank body needs to be rotated, the power device drives some support wheels to rotate in the same direction, so that the tank body can rotate smoothly and prevent the tank body from rolling and causing damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.
[0020] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.
[0021] In the attached picture:
[0022] Figure 1 is an overall schematic diagram according to an embodiment of the present application;
[0023] Figure 2 It is a structural schematic diagram of a part of the embodiment, mainly showing the connection relationship between the support wheel, the power device and the rotating frame;
[0024] Figure 3 It is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the polishing device;
[0025] Figure 4 It is a structural schematic diagram of a part of the embodiment, mainly showing the connection relationship between the second motor, the transmission assembly and the polishing wheel;
[0026] Figure 5 It is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the longitudinal moving component;
[0027] Figure 6 It is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the lateral movement component.
[0028] Reference numerals:
[0029] 1. Support wheel; 2. Power device; 3. Polishing device; 4. Rotating wheel; 5. Bracket; 6. Rotating frame; 7. Base; 8. First motor; 9. First gear plate; 10. Second gear plate; 11. Chain; 12. Lateral moving assembly; 13. Longitudinal moving assembly; 14. Second motor; 15. Transmission assembly; 16. Polishing wheel; 17. Large pulley; 18. Belt; 19. Small pulley; 20. Rotating shaft; 21. Column; 22. Third motor; 23. Screw rod; 24. Guide sleeve; 25. Nut; 26. Cross bar; 27. Fourth motor; 28. Support block; 29. Roller. DETAILED DESCRIPTION
[0030] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.
[0031] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0032] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0033] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".
[0034] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0035] Reference Figure 1-6 ,
[0036] A tank polishing machine includes: a support wheel 1, a power device 2 and a polishing device 3. The support wheel 1 is a rubber wheel with a plurality of anti-skid grooves on the surface. Four groups of support wheels 1 are arranged. The four groups of support wheels 1 are respectively placed under the tank body. The wheel surfaces of the four groups of support wheels 1 are tangent to the outer circumference of the tank body to form a "four-point support". The power device 2 is connected to part of the support wheel 1, and is used to make part of the support wheel 1 rotate around the support wheel 1 itself. The support wheel 1 drives the tank body to rotate around the axis of the tank body, thereby rotating the downward part of the tank body for polishing. The polishing device 3 forms a rotating polishing curved surface, which is tangent to the outer circumference of the tank body, thereby polishing the outer surface of the tank body.
[0037] Specifically, it also includes: a rotating wheel 4 and a bracket 5. The bracket 5 is located on the side of the supporting wheel 1 facing away from the polishing device 3, and the bracket 5 is placed on the ground. The rotating wheel 4 is rotatably connected to the upper end of the bracket 5 through a bearing, and the axis of the rotating wheel 4 is perpendicular to the axis of the supporting wheel 1. The wheel surface of the rotating wheel 4 abuts against one end of the tank body to prevent the end of the tank body from touching the ground. Because the rotating wheel can rotate relative to the bracket 5, when the power device 2 rotates the tank body, the rotating wheel rotates relative to the bracket 5 to reduce friction with the surface of the tank body, thereby reducing wear on the surface of the tank body.
[0038] Specifically, it also includes: a rotating frame 6 and a base 7. The base 7 is placed on the ground, and the rotating frame 6 is rotatably connected to the base 7 through a pin shaft. Two groups of rotating frames 6 are provided, one group of rotating frames 6 is rotatably connected to two adjacent groups of support wheels 1 through a pin shaft, and the other group of rotating frames 6 is rotatably connected to the other two groups of support wheels 1 through a pin shaft, and the rotation axis of the rotating frame 6 is parallel to the axis of the support wheels 1. According to the different outer circumferential diameters of the tank body, when the tank body is placed on the four groups of support wheels 1, the rotating frame 6 will rotate relative to the base 7, so that the two groups of support wheels 1 on the same group of rotating frames 6 rotate around the pin shafts of the rotating frame 6 and the base 7, so that the support wheels 1 can always fit the surface of the tank body.
[0039] Specifically, a group of support wheels 1 includes two coaxial and parallel support wheels 1, a group of rotating frames 6 includes at least two rotating frames 6, the two rotating frames 6 are parallel to each other along the axis of the support wheel 1, and the two groups of rotating frames 6, a total of four rotating frames 6, form a four-point support for the tank body on the base 7, thereby improving the stability of the tank body support.
[0040] Specifically, the power device 2 includes: a first motor 8, a first gear plate 9, a second gear plate 10 and a chain 11. Two first gear plates 9 are provided, two second gear plates 10 are provided, and two chains 11 are provided. The first motor 8 is fixedly mounted on the base 7 by bolts, and the two first gear plates 9 are respectively fixed in series with the output end of the first motor 8 by flat keys. One second gear plate 10 is connected to a support wheel 1 by a pin shaft, and another second gear plate 10 is connected to another support wheel 1 by a pin shaft, and the two support wheels 1 are connected to the same rotating frame 6. A first toothed disc 9 forms a transmission relationship with a second toothed disc 10 through a chain 11, and another first toothed disc 9 forms a transmission relationship with another second toothed disc 10 through another chain 11. After the first motor 8 is started, the two first toothed discs 9 are turned, and one first toothed disc 9 drives a second toothed disc 10 to rotate through a chain 11, and the second toothed disc 10 drives a support wheel 1 to rotate; another first toothed disc 9 drives another second toothed disc 10 to rotate through another chain 11, and the second toothed disc 10 drives another support wheel 1 to rotate. Thus, the two support wheels 1 cooperate to drive the tank body to rotate.
[0041] Specifically, the polishing device 3 includes: a transverse moving assembly 12, a longitudinal moving assembly 13, a second motor 14, a transmission assembly 15 and a polishing wheel 16. The curved surface of the polishing wheel 16 forms a polishing curved surface, and the output end of the second motor 14 is connected to the polishing wheel 16 through the transmission assembly 15, so that the polishing wheel 16 rotates to polish the surface of the tank body. The housing of the second motor 14 is connected to the transverse moving assembly 12, and the transverse moving assembly 12 makes the second motor 14 approach and move away from the support wheel 1 along a movable straight line, and the movable straight line is parallel to the axis of the support wheel 1, so that the second motor 14 drives the polishing wheel 16 to move along the length direction of the tank body to polish the entire outer surface of the tank body. Due to the different circumferential diameters of different tank bodies, the height of the circumferential vertex of the polishing wheel 16 contacting the tank body is also different. The transverse moving assembly 12 is connected to the longitudinal moving assembly 13, and the longitudinal moving assembly 13 makes the transverse moving assembly 12 reciprocate up and down, so that the movable straight line reciprocates up and down, thereby adjusting the height of the polishing wheel 16.
[0042] Specifically, the transmission assembly 15 includes: a large pulley 17, a belt 18, a small pulley 19 and a rotating shaft 20. The large pulley 17 is fixedly connected to the output end of the second motor 14 through a flat key, the belt 18 is sleeved on the large pulley 17 and the small pulley 19, the small pulley 19 is fixedly connected to one end of the rotating shaft 20 through a flat key, and the other end of the rotating shaft 20 is fixedly connected to the polishing wheel 16 through a flat key. After the second motor 14 is started, the large pulley 17 is driven to rotate, and the large pulley 17 forms an acceleration transmission to the small pulley 19 through the belt 18, so that the small pulley 19 drives the polishing wheel 16 to rotate at a high speed through the rotating shaft 20.
[0043] Specifically, the longitudinal moving assembly 13 includes: a column 21, a third motor 22, a screw 23, a guide sleeve 24 and a nut 25. The guide sleeve 24 is slidably connected to the column 21, the nut 25 is welded and fixed on the guide sleeve 24, the nut 25 is threadedly connected to the screw 23, the screw 23 and the column 21 are both perpendicular to the ground, the third motor 22 is fixedly installed on the column 21 by bolts, the output end of the third motor 22 is connected to one end of the screw 23 by a coupling, and the other end of the screw is rotatably connected to the base 7. When the third motor 22 is started, the screw 23 is driven to rotate, and the nut 25 moves up and down along the screw 23, thereby driving the guide sleeve 24 to move up and down along the column 21.
[0044] Specifically, the transverse moving assembly 12 includes: a crossbar 26, a fourth motor 27, a support block 28 and a roller 29. The length of the crossbar 26 is reversely coincident with the movable straight line, the fourth motor 27 is fixedly mounted on the support block 28 by bolts, and multiple groups of rollers 29 are mounted on the support block 28 by pins, specifically four groups of rollers 29, two groups of rollers 29 contact the upper end of the crossbar 26, and two groups of rollers 29 contact the lower end of the crossbar 26 to support the crossbar 26. The output end of the fourth motor 27 is connected to a group of rollers 29 through a coupling, and one end of the crossbar 26 is connected to the housing of the second motor 14 by bolts. When the fourth motor 27 is started, a group of rollers 29 are driven to rotate, and the rollers 29 drive the crossbar 26 to reciprocate laterally along the movable straight line through friction.
[0045] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.
Claims
1. A can polishing machine, characterized in that: include: Support wheels are provided in four groups, the curved surfaces of the four groups of support wheels are respectively tangent to the outer circumference of the tank body, and the four groups of support wheels are located below the tank body to provide upward support for the tank body; A power device connected to some of the support wheels to make some of the support wheels rotate in the same direction; The polishing device is arranged on one side of the supporting wheel, and the polishing device forms a polishing curved surface, and the polishing curved surface is tangent to the outer circumference of the tank body.
2. The can polishing machine according to claim 1, characterized in that: Also includes: Rotating wheels and brackets; The bracket is located on a side of the supporting wheel facing away from the polishing device, the bracket is placed on the ground, the rotating wheel is rotatably connected to the upper end of the bracket, and the axis of the rotating wheel is perpendicular to the axis of the supporting wheel.
3. The can polishing machine according to claim 1 or 2, characterized in that: Also includes: Turret and base; The base is placed on the ground, the rotating frame is rotatably connected to the base, two groups of rotating frames are arranged, one group of rotating frames is rotatably connected to two adjacent groups of supporting wheels, and the other group of rotating frames is rotatably connected to the other two groups of supporting wheels, and the rotation axis of the rotating frame is parallel to the axis of the supporting wheels.
4. The can polishing machine according to claim 3, characterized in that: A group of the support wheels includes at least two coaxial support wheels, and a group of the rotating frames includes at least two rotating frames, and the two rotating frames are parallel to each other along the axes of the support wheels.
5. The can polishing machine according to claim 4, characterized in that: The power device comprises: a first motor, a first gear disc, a second gear disc and a chain; two first gear discs are provided, two second gear discs are provided, and two chains are provided; The first motor is mounted on the base, and the two first gear plates are connected in series with the output end of the first motor; One of the second toothed discs is connected to one of the support wheels, another of the second toothed discs is connected to another of the support wheels, and the two support wheels are connected to the same rotating frame; One of the first toothed discs forms a transmission relationship with one of the second toothed discs through one of the chains, and another of the first toothed discs forms a transmission relationship with another of the second toothed discs through another of the chains.
6. The can polishing machine according to claim 4 or 5, characterized in that: The polishing device includes: a transverse moving component, a longitudinal moving component, a second motor, a transmission component and a polishing wheel; the polishing wheel forms the polishing surface, and the output end of the second motor is connected to the polishing wheel through the transmission component; the housing of the second motor is connected to the transverse moving component, and the transverse moving component enables the second motor to approach and move away from the supporting wheel along a movable straight line, and the movable straight line is parallel to the axis of the supporting wheel; the transverse moving component is connected to the longitudinal moving component, and the longitudinal moving component enables the transverse moving component to reciprocate up and down, so that the movable straight line moves reciprocatingly up and down.
7. The can polishing machine according to claim 6, characterized in that: The transmission assembly includes: a large pulley, a belt, a small pulley and a rotating shaft; the large pulley is connected to the output end of the second motor, the large pulley forms a transmission relationship with the small pulley through the belt, the small pulley is fixed to one end of the rotating shaft, and the other end of the rotating shaft is connected to the polishing wheel.
8. The can polishing machine according to claim 7, characterized in that: The longitudinal moving assembly includes: a column, a third motor, a screw, a guide sleeve and a nut; the column is slidably connected to the guide sleeve, the nut is installed on the guide sleeve, the nut is threadedly connected to the screw, the screw and the column are both perpendicular to the ground, the third motor is installed on the column, and the output end of the third motor is connected to the screw.
9. The can polishing machine according to claim 8, characterized in that: The lateral movement component includes: a cross bar, a fourth motor, a support block and rollers; the length of the cross bar coincides with the movable straight line in reverse, the support block is connected to the guide sleeve, the fourth motor is mounted on the support block, a plurality of groups of rollers are mounted on the support block, the plurality of groups of rollers support the cross bar, the output end of the fourth motor is connected to a group of rollers, and one end of the cross bar is connected to the housing of the second motor.