Damping shot blasting machine

By designing the separation mechanism and sponge structure in the shot blasting machine, the problem that the shot blasting machine is difficult to remove dust on the surface of the casting during treatment is solved, and more efficient cleaning effect and casting protection are achieved.

CN222661324UActive Publication Date: 2025-03-25ANHUI QIFENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421366866.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-25
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

During the treatment of existing shot blasting machines, the contact time between the object and the bristles is short, making it difficult to effectively remove dust and impurities on the surface of the casting.

Method used

A shock absorbing shot blasting machine is designed, adopting a separation mechanism and a sponge structure. The separation mechanism causes the lower conveyor roller to vibrate up and down simultaneously through the transmission mechanism to help the steel sand stuck on the castings be separated; the sponge is wrapped around the outside of the conveyor roller, reducing the force between the castings and the conveyor roller and achieving shock absorption effect.

Benefits of technology

By increasing the contact time between the casting and the bristle, the separation mechanism effectively removes the steel sand from the casting, and the sponge reduces the impact between the casting and the conveying roller, improves the cleaning effect and protects the casting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shock-absorbing shot blasting machine which comprises a shot blasting chamber which is arranged on a bracket, and a shot blasting device is arranged in the shot blasting chamber; the upper conveying roller is rotationally connected to the bracket through a shaft rod; the mounting frame penetrates through the support, and a lower conveying roller is rotationally connected to the mounting frame through a shaft rod; the separation mechanism is arranged on the bracket, and is driven by a transmission mechanism to run, so that steel grit adhered to the casting is fully separated; the sponge wraps the outer sides of the lower conveying roller and the upper conveying roller, the acting force between the casting and the lower conveying roller and the acting force between the casting and the upper conveying roller are reduced through the arrangement of the sponge, and then the damping effect is achieved. According to the damping shot blasting machine, the cam rotates to enable the fixing plate and the mounting frame to synchronously move up and down, the lower conveying roller synchronously vibrates up and down in the moving process of the mounting frame, steel grit adhered to a casting fully falls off in a vibration mode, and the situation that the cleaning effect is affected when the casting is located on the lower conveying roller for a short time is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting machines, in particular to a shock-absorbing shot blasting machine. Background Art

[0002] Shot blasting machine is a processing equipment that uses a shot blaster to throw steel sand and steel shots at high speed onto the surface of material objects. Compared with other surface treatment technologies, it is faster and more effective, and can be used for partial retention or casting processes after stamping.

[0003] For example, in a shot blasting machine with publication number CN214686028U, the conveying frame is a rectangular frame, one end of the conveying frame passes through the feed port and the discharge port in sequence, support columns are welded at the four corners of the bottom of the conveying frame, the conveying frame is welded to the casing, a plurality of conveying rollers are provided, and the plurality of conveying rollers are evenly spaced along the length direction of the conveying frame, the conveying rollers are rotatably connected to the conveying frame, the rotation axis of the conveying rollers is perpendicular to the length direction of the conveying frame, a plurality of sprockets are provided, and one sprocket is coaxially welded with one conveying roller in a one-to-one correspondence, and a chain tensioning sleeve is provided on the surface of the plurality of sprockets, the casing of the first motor and the conveying frame are fixedly connected by screws, and the output shaft of the first motor and any sprocket are coaxially fixedly connected by a key.

[0004] The use of the above-mentioned shot blasting machine related equipment will generate a large amount of dust and impurities during processing. A large amount of dust and impurities will inevitably adhere to the surface of the casting. The contact time between the object and the bristles is relatively short. It is difficult to clean the dust on the surface of the casting only by brushing the bristles. Utility Model Content

[0005] The utility model aims to provide a shock-absorbing shot blasting machine to solve the problem in the background technology that the contact time between the object and the bristles of the shot blasting machine on the market is relatively short, and it is difficult to clean the dust on the surface of the casting only by the bristles.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shock-absorbing shot blasting machine, comprising a shot blasting chamber, which is mounted on a bracket, and a shot blasting device is installed inside the shot blasting chamber;

[0007] An upper conveying roller is rotatably connected to the bracket via a shaft;

[0008] The mounting frame penetrates the bracket, and the mounting frame is rotatably connected to the lower conveying roller via a shaft;

[0009] It also includes: a separation mechanism, which is arranged on the bracket and is driven by the transmission mechanism to operate the separation mechanism, thereby fully separating the steel sand adhered to the casting;

[0010] The sponge is wrapped around the outer sides of the lower conveying roller and the upper conveying roller. The sponge is arranged to reduce the force between the casting and the lower conveying roller and the upper conveying roller, thereby achieving a shock-absorbing effect.

[0011] Preferably, the transmission mechanism includes a chain assembly installed on the front sides of the lower conveying roller and the upper conveying roller, and a conveyor belt is installed between the upper conveying roller on the far right and the lower conveying roller on the far left, an upper bevel gear assembly and a lower bevel gear assembly are respectively installed on the front sides of the upper and lower shafts of the conveyor belt, and a middle bevel gear assembly is installed between the front side of the lower conveying roller on the far left and the bracket.

[0012] Preferably, the separation mechanism includes a fixed column and a fixed rod inserted into the fixed column, the fixed column is installed on the shaft of the lower bevel gear assembly and the middle bevel gear assembly, and the fixed rod is a prismatic structure, and the fixed rod is installed on the shaft of the middle bevel gear assembly and the upper bevel gear assembly.

[0013] Preferably, a cam is fixed through the rear side of the lower bevel gear assembly, a fixing plate is installed below the mounting frame, and the shortest vertical distance from the fixing plate to the shaft of the lower bevel gear assembly is smaller than the longest distance from the cam shaft to the outside.

[0014] Preferably, an electric telescopic rod is installed on the installation frame, a connecting rod is installed on the output end of the electric telescopic rod, and a brush assembly is rotatably connected to the connecting rod.

[0015] Preferably, dustproof pads are fixed on both sides of the shot blasting chamber, the material of the dustproof pads is rubber, and the dustproof pads cover the inlet and outlet positions of the shot blasting chamber.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The rotation of the cam causes the fixed plate and the mounting frame to move up and down synchronously. During the movement of the mounting frame, the lower conveyor roller vibrates up and down synchronously. The steel sand adhering to the casting is fully dropped by vibration, so as to avoid the short time that the casting is on the lower conveyor roller affecting the cleaning effect.

[0018] 2. The fixed column and the fixed rod fit together, so that the middle bevel gear assembly rotates synchronously during the up and down movement, and the lower conveying roller rotates synchronously during the up and down movement.

[0019] 3. The rotation mode of the lower conveyor roller and the upper conveyor roller can reduce the force between the casting and the lower conveyor roller and the upper conveyor roller. The setting of the sponge can reduce the force between the casting and the lower conveyor roller, protect the casting, and avoid damage to the casting after the impact force between the casting and the lower conveyor roller is too large. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the bristle assembly of the utility model;

[0022] Figure 3 This is a side view of the structure of the utility model;

[0023] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;

[0024] Figure 5 For this utility model Figure 1 The enlarged structural diagram at B in the middle;

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the lower conveying roller of the utility model.

[0026] In the figure: 1. bracket; 2. shot blasting chamber; 3. lower conveyor roller; 4. chain assembly; 5. upper conveyor roller; 6. loading bucket; 7. electric telescopic rod; 8. brush assembly; 9. connecting rod; 10. upper bevel gear assembly; 11. conveyor belt; 12. cam; 13. lower bevel gear assembly; 14. fixing column; 15. fixing rod; 16. middle bevel gear assembly; 17. fixing plate; 18. shot blasting machine; 19. sponge; 20. dustproof pad. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 6 , the utility model provides the following technical solutions:

[0029] Embodiment 1: In order to solve the problem that the contact time between the object and the bristles in the prior art is relatively short, it is difficult to clean the dust on the surface of the casting only by using the bristles, so the following technical solution is disclosed, see Figure 1-Figure 4 As shown, the separation mechanism is arranged on the bracket 1, and the separation mechanism is operated through the transmission mechanism, thereby fully separating the steel sand adhered to the casting.

[0030] The transmission mechanism includes a chain assembly 4, which is installed on the front side of the lower conveying roller 3 and the upper conveying roller 5, and a conveyor belt 11 is installed between the upper conveying roller 5 on the far right and the lower conveying roller 3 on the far left, and an upper bevel gear assembly 10 and a lower bevel gear assembly 13 are installed on the front sides of the upper and lower shafts of the conveyor belt 11, respectively, and a middle bevel gear assembly 16 is installed between the front side of the leftmost lower conveying roller 3 and the bracket 1; an electric telescopic rod 7 is installed on the mounting frame, and a connecting rod 9 is installed on the output end of the electric telescopic rod 7, and a brush assembly 8 is rotatably connected to the connecting rod 9.

[0031] The separation mechanism includes a fixed column 14 and a fixed rod 15 inserted into the fixed column 14, the fixed column 14 is installed on the shafts of the lower bevel gear assembly 13 and the middle bevel gear assembly 16, and the fixed rod 15 is a prismatic structure, and the fixed rod 15 is installed on the shafts of the middle bevel gear assembly 16 and the upper bevel gear assembly 10; a cam 12 is fixedly passed through the rear side of the lower bevel gear assembly 13, a fixed plate 17 is installed below the mounting frame, and the shortest vertical distance from the fixed plate 17 to the shaft of the lower bevel gear assembly 13 is less than the longest distance from the shaft of the cam 12 to the outside.

[0032] The motor on the rear side of the bracket 1 drives the upper chain assembly 4 to run, and the rotation of the chain assembly 4 causes the multiple upper conveying rollers 5 to rotate synchronously, and the conveyor belt 11 causes the lower bevel gear assembly 13 to rotate, and the lower bevel gear assembly 13 causes the lower fixed column 14 to rotate, and the rotation of the lower fixed column 14 drives the lower fixed rod 15 to rotate synchronously, and the rotation of the lower fixed rod 15 drives the middle bevel gear assembly 16 to rotate synchronously, and the rotation of the middle bevel gear assembly 16 causes the upper fixed column 14 to rotate synchronously, and the rotation of the upper fixed column 14 drives the upper fixed rod 15 to rotate synchronously, thereby causing the chain assembly 4 to rotate, and the rotation of the chain assembly 4 causes the lower conveying roller 3 to rotate synchronously, and the lower bevel gear assembly 13 The rotation causes the cam 12 to rotate synchronously. When the cam 12 rotates to contact with the fixed plate 17, the cam 12 pushes the fixed plate 17, thereby causing the fixed plate 17 to move upward. During the upward movement of the fixed plate 17, the lower conveying roller 3, the middle bevel gear assembly 16, the lower fixed rod 15 and the upper fixed column 14 are driven to move upward synchronously. When the cam 12 rotates to no longer contact with the fixed plate 17, the fixed plate 17, the mounting frame and the lower conveying roller 3 move downward due to their own weight, thereby causing the lower conveying roller 3 to vibrate up and down. The steel sand adhered to the surface of the workpiece is dropped by the vibration, and the bristle assembly 8 can brush the surface of the workpiece, thereby making the surface of the workpiece better and cleaner.

[0033] Embodiment 2: This embodiment can reduce the force between the workpiece and the lower conveying roller 3. A shock-absorbing shot blasting machine includes a shot blasting chamber 2, which is installed on a bracket 1, and a shot blaster 18 is installed inside the shot blasting chamber 2; an upper conveying roller 5 is rotatably connected to the bracket 1 through a shaft; a mounting frame runs through the bracket 1, and the mounting frame is rotatably connected to the lower conveying roller 3 through a shaft; a sponge 19 is wrapped around the outer side of the lower conveying roller 3 and the upper conveying roller 5. The sponge 19 is set to reduce the force between the casting and the lower conveying roller 3 and the upper conveying roller 5, thereby achieving a shock-absorbing effect; dust pads 20 are fixed on both sides of the shot blasting chamber 2. The dust pads 20 are made of rubber and cover the inlet and outlet of the shot blasting chamber 2. .

[0034] The casting is placed on the upper conveying roller 5, and the upper conveying roller 5 moves the workpiece to the right. The dust and debris generated during the use of the shot blasting machine are reduced to overflow outside the casing through the dustproof pad 20, which is conducive to maintaining a good working environment and reducing the damage of dust to workers' health. The casting enters the shot blasting chamber 2, and the steel sand is from the loading barrel 6 to the shot blasting machine 18. The shot blasting machine 18 sprays the steel sand at high speed to the surface of the casting, thereby grinding the casting. When the casting moves to the rightmost side of the upper conveying roller 5, the casting falls downward onto the lower conveying roller 3. The casting moves to the rightmost side through the lower conveying roller 3, and the steel sand falls to the bottom of the interior of the shot blasting chamber 2 through the gap between adjacent lower conveying rollers 3.

[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A shock-absorbing shot blasting machine, comprising a shot blasting chamber (2) mounted on a bracket (1), wherein a shot blasting device (18) is installed inside the shot blasting chamber (2); An upper conveying roller (5) is rotatably connected to the bracket (1) via a shaft; A mounting frame is inserted through the bracket (1), and a lower conveying roller (3) is rotatably connected to the mounting frame via a shaft; It is characterized in that Also includes: A separation mechanism is arranged on the support (1), and is driven by a transmission mechanism to operate the separation mechanism, thereby fully separating the steel sand adhering to the casting; The sponge (19) is wrapped around the outer sides of the lower conveying roller (3) and the upper conveying roller (5). The sponge (19) is arranged to reduce the acting force between the casting and the lower conveying roller (3) and the upper conveying roller (5), thereby achieving a shock absorbing effect.

2. A shock-absorbing shot blasting machine according to claim 1, characterized in that: The transmission mechanism comprises a chain assembly (4) mounted on the front side of the lower conveying roller (3) and the upper conveying roller (5), and a conveyor belt (11) is mounted between the upper conveying roller (5) on the far right and the lower conveying roller (3) on the far left, an upper bevel gear assembly (10) and a lower bevel gear assembly (13) are mounted on the front side of the upper and lower shafts of the conveyor belt (11), respectively, and a middle bevel gear assembly (16) is mounted between the front side of the lower conveying roller (3) on the far left and the bracket (1).

3. A shock-absorbing shot blasting machine according to claim 1, characterized in that: The separation mechanism comprises a fixing column (14) and a fixing rod (15) inserted into the fixing column (14); the fixing column (14) is mounted on the shafts of the lower bevel gear assembly (13) and the middle bevel gear assembly (16); the fixing rod (15) is a prismatic structure; the fixing rod (15) is mounted on the shafts of the middle bevel gear assembly (16) and the upper bevel gear assembly (10).

4. A shock-absorbing shot blasting machine according to claim 2, characterized in that: A cam (12) is fixedly passed through the rear side of the lower bevel gear assembly (13), a fixing plate (17) is installed below the mounting frame, and the shortest vertical distance from the fixing plate (17) to the shaft of the lower bevel gear assembly (13) is shorter than the longest distance from the shaft of the cam (12) to the outside.

5. The shock-absorbing shot blasting machine according to claim 1, characterized in that: An electric telescopic rod (7) is installed on the installation frame, a connecting rod (9) is installed on the output end of the electric telescopic rod (7), and a bristle assembly (8) is rotatably connected to the connecting rod (9).

6. The shock-absorbing shot blasting machine according to claim 1, characterized in that: Dustproof pads (20) are fixed on both left and right sides of the shot blasting chamber (2); the material of the dustproof pads (20) is rubber; the dustproof pads (20) shield the inlet and outlet positions of the shot blasting chamber (2).

Citation Information

Patent Citations

  • Shot blasting machine

    CN214686028U