Shearing device with distance measuring function

By designing a shearing device with a side fixing head, upper slide chute, side slide chute, movable lock and mounting bracket, the problem of inaccurate distance measurement caused by the flexibility and elasticity of the sponge material is solved, and the accurate measurement and cutting of the sponge material is achieved, and processing efficiency and product quality are improved.

CN222661842UActive Publication Date: 2025-03-25HANGZHOU XIAOSHAN HAIXIN SPONGE CO LTD
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Patent Information

Application Number
CN202420377537.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-03-25
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The softness and elasticity of the sponge material make it difficult for traditional ranging methods to accurately measure their size and shape, and defects are prone to occur during sponge processing, and a shear device with ranging function is needed to solve these problems.

Method used

A shearing device including a side fixing head, an upper slide chute, a side slide chute, a movable lock and a mounting bracket is designed. Through components such as slide rails, hydraulic rods, motors and mobile racks, precise movement of the movable lock and movable arm and cutting of sponge material are achieved.

Benefits of technology

The device can accurately measure and cut sponge materials, improve measurement accuracy and processing efficiency, and reduce defects in sponge products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The shearing device with the distance measuring function comprises a side fixing head, an upper sliding groove, a side sliding groove, a movable clamping seat, a motor and an installation clamping frame, a sliding rail is arranged on the right side of the side fixing head, the upper sliding groove is formed in the upper end of the sliding rail, the side sliding groove is formed in the front end of the sliding rail, and a movable guide wheel is arranged at the upper end of the upper sliding groove. Compared with the prior art, the movable clamping seat has the advantages that the movable clamping seat can move horizontally by using the upper sliding groove and the side sliding groove, the movable clamping seat can move on the outer side of the sliding rail conveniently by using the three sets of movable guide wheels, the position of the movable clamping seat can be adjusted by using the hydraulic rod and the hydraulic oil pump, and the movable clamping seat can move conveniently. The movable arm can be driven to move forwards by using the movable rack and the rotating head, and the cutting blade made of the sponge material can be conveniently replaced by using the mounting clamping block and the mounting clamping frame.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sponge shearing, and relates to a shearing device with a distance measuring function. Background Art

[0002] One problem in sponge production is the inability to accurately measure the shear distance. The sponge material is soft and elastic, which makes traditional distance measurement methods often unable to achieve the required accuracy. The softness of the sponge means that it can be easily compressed, stretched and bent, which makes it difficult to accurately measure the size and shape of the sponge using traditional rulers or measuring instruments.

[0003] The structure of sponge materials is complex, and there may be holes and irregular fiber arrangement inside, which also increases the difficulty of distance shear measurement. Traditional measurement methods are usually based on straight-line distance measurement, which is inaccurate for sponges with complex shapes and irregular surfaces. The softness and elasticity of sponges make them easy to deform and deform when being measured, resulting in inaccurate measurement results.

[0004] In addition, sponge materials are prone to some defects during the processing. These defects may include surface unevenness, cracks, bubbles, foreign matter, etc. During the production process of sponges, the quality of raw materials, the control of processing technology, and the rigor of quality inspection will affect the quality and performance of the final product. If the quality of raw materials is not up to standard, there may be more holes or irregular fiber arrangement inside the sponge material, which will affect the performance of the product. If the processing process is not properly controlled, the sponge surface may be uneven or cracked. Lax quality inspection may lead to the production of defective sponge products. Therefore, there is an urgent need for a shearing device with a ranging function to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a shearing device with a distance measuring function to solve the problems raised in the above background technology.

[0006] The utility model is realized by the following technical scheme: a shearing device with distance measuring function, comprising: a side fixed head, an upper slide groove, a side slide groove, a movable card seat and a mounting card frame, wherein a slide rail is provided on the right side of the side fixed head;

[0007] An upper slide groove is provided at the upper end of the slide rail, a side slide groove is provided at the front end of the slide rail, a movable guide wheel is provided at the upper end of the upper slide groove, a movable clamping seat is provided at the upper end of the movable guide wheel, a motor is provided at the upper end of the movable clamping seat, a hydraulic oil pump is provided on the right side of the slide rail, and a hydraulic rod is provided on the left side of the front end of the hydraulic oil pump;

[0008] The motor is provided with a rotary head at the lower end, a movable rack is provided on the outer side of the rotary head, a locking seat is provided on the outer side of the movable rack, a movable arm is provided on the front side of the lower end of the movable clamping seat, a movable seat is provided on the lower side of the rear end of the movable arm, a mounting block is provided on the lower end of the movable seat, and a mounting bracket is provided on the lower side of the front end of the movable arm.

[0009] As a preferred embodiment, the side fixed head is fixed to the slide rail by bolts, and the side slide grooves are provided with two groups. The interior of the upper slide groove has the same structure as the interior of the side slide grooves, and the interior of the upper slide groove and the two groups of side slide grooves are provided with rubber anti-slip pads, which can maintain the horizontal movement of the movable card seat through the upper slide groove and the side slide groove.

[0010] As a preferred embodiment, the two groups of side slide grooves are movably engaged with three groups of movable guide wheels, and the three groups of movable guide wheels are connected to the movable card seat. A limited movable seat is provided at the lower end of the movable card seat, which can facilitate the movement of the movable card seat on the outside of the slide rail through the three groups of movable guide wheels.

[0011] As a preferred embodiment, the limit movable seat is movably engaged with the interior of the upper slide groove, the right side of the limit movable seat is fixedly connected to the left side of the hydraulic rod, and the hydraulic rod is connected to the hydraulic oil pump, so that the position of the movable seat can be adjusted by the hydraulic rod and the hydraulic oil pump.

[0012] As a preferred embodiment, the extended length of the hydraulic rod is consistent with the length of the slide rail, the movable clamping seat is fixed to the motor by bolts, a transmission shaft is provided at the lower end of the motor, the transmission shaft passes through the movable clamping seat and is connected to the rotary head.

[0013] As a preferred embodiment, meshing teeth are provided on the outer side of the rotary head, and the outer side of the rotary head is meshed with a movable rack. The movable rack is replaced according to the moving length of the movable arm. The movable rack and the engaging seat are mutually engaged and fixed to the movable arm by bolts. A limit seat is provided at the rear end of the movable rack, which can drive the movable arm to move forward by moving the rack and the rotary head.

[0014] As a preferred embodiment, the movable arm is a movable mechanism, and the movable arm is fixed to the mounting block and the mounting bracket by bolts. The mounting block and the mounting bracket are arranged in the same plane when viewed from above, and mounting holes are provided inside the mounting block and the mounting bracket. The slide rail and the outside of the movable arm are provided with scales, and the cutting blade of the sponge material can be easily replaced through the mounting block and the mounting bracket.

[0015] After adopting the above technical scheme, the beneficial effects of the utility model are: by using the upper slide groove and the side slide groove, the movable clamping seat can be kept in horizontal movement, by using three sets of movable guide wheels, the movable clamping seat can be conveniently moved on the outside of the slide rail, by using the hydraulic rod and the hydraulic oil pump, the position of the movable clamping seat can be adjusted, by using the movable rack and the rotary head, the movable arm can be driven to move forward, and by using the mounting block and the mounting bracket, the cutting blade of the sponge material can be easily replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 It is a schematic diagram of the inverted structure of a shearing device with a distance measuring function of the utility model;

[0018] Figure 2 It is a bottom view schematic diagram of the interior of the bottom shell of a shearing device with a distance measuring function of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the internal connection mechanism of the movable arm in a shearing device with a distance measuring function of the utility model;

[0020] Figure 4 This is a schematic diagram of the explosion structure of a movable card seat in a shearing device with a distance measuring function of the utility model;

[0021] In the figure: 100-side fixed head, 110-upper slide, 120-side slide, 130-movable clamping seat, 140-motor, 150-hydraulic oil pump, 160-hydraulic rod, 170-mounting block, 180-movable arm, 190-movable guide wheel, 200-movable seat, 210-engaging seat, 220-swivel head, 230-movable rack, 240-mounting bracket. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4, a shearing device with a distance measuring function, comprising: a side fixed head 100, an upper slide groove 110, a side slide groove 120, a movable card seat 130 and a mounting card frame 240, and a slide rail is provided on the right side of the side fixed head 100;

[0024] An upper slide groove 110 is provided at the upper end of the slide rail, a side slide groove 120 is provided at the front end of the slide rail, a movable guide wheel 190 is provided at the upper end of the upper slide groove 110, a movable clamping seat 130 is provided at the upper end of the movable clamping seat 130, a motor 140 is provided at the upper end of the movable clamping seat 130, a hydraulic oil pump 150 is provided on the right side of the slide rail, and a hydraulic rod 160 is provided on the left side of the front end of the hydraulic oil pump 150;

[0025] A rotary head 220 is provided at the lower end of the motor 140, a movable rack 230 is provided on the outer side of the rotary head 220, a locking seat 210 is provided on the outer side of the movable rack 230, a movable arm 180 is provided on the front side of the lower end of the movable clamping seat 130, a movable seat 200 is provided on the lower side of the rear end of the movable arm 180, a mounting block 170 is provided at the lower end of the movable seat 200, and a mounting bracket 240 is provided on the lower side of the front end of the movable arm 180.

[0026] The side fixing head 100 is fixed to the slide rail by bolts, and there are two groups of side slide grooves 120. The interior of the upper slide groove 110 has the same structure as the internal structure of the side slide grooves 120, and the interior of the upper slide groove 110 and the two groups of side slide grooves 120 are both provided with rubber anti-slip pads, which can maintain the movable seat 130 to move horizontally through the upper slide groove 110 and the side slide grooves 120.

[0027] The inside of the two sets of side slide grooves 120 are movably engaged with three sets of movable guide wheels 190, and the three sets of movable guide wheels 190 are all connected to the movable card seat 130. A limited movable seat is provided at the lower end of the movable card seat 130, which can facilitate the movable card seat 130 to move on the outside of the slide rail through the three sets of movable guide wheels 190.

[0028] The limit movable seat is movably engaged with the interior of the upper slide groove 110 , and the right side of the limit movable seat is fixedly connected to the left side of the hydraulic rod 160 , and the hydraulic rod 160 is connected to the hydraulic oil pump 150 , so that the position of the movable clamping seat 130 can be adjusted through the hydraulic rod 160 and the hydraulic oil pump 150 .

[0029] The extended length of the hydraulic rod 160 is consistent with the length of the slide rail. The movable clamping seat 130 and the motor 140 are fixed by bolts. A transmission shaft is provided at the lower end of the motor 140. The transmission shaft passes through the movable clamping seat 130 and is connected to the rotary head 220.

[0030] Engaging teeth are provided on the outer side of the rotary head 220, and the outer side of the rotary head 220 is meshed with the movable rack 230. The movable rack 230 is replaced according to the moving length of the movable arm 180. The movable rack 230 and the locking seat 210 are mutually engaged and fixed to the movable arm 180 by bolts. A limit seat is provided at the rear end of the movable rack 230, which can drive the movable arm 180 to move forward through the movable rack 230 and the rotary head 220.

[0031] The movable arm 180 is a movable mechanism, which is fixed to the mounting block 170 and the mounting bracket 240 by bolts. The mounting block 170 and the mounting bracket 240 are arranged in the same plane when viewed from above, and mounting holes are provided inside the mounting block 170 and the mounting bracket 240. Scales are provided on the outside of the slide rail and the movable arm 180, so that the cutting blade of the sponge material can be easily replaced through the mounting block 170 and the mounting bracket 240.

[0032] See also Figure 1-Figure 4 , as the first embodiment of the utility model: in order to solve the problem that the sponge material has softness and elasticity, which makes the traditional distance measurement method often unable to meet the accuracy requirements, the softness of the sponge means that it can be easily compressed, stretched and bent, which makes it difficult to accurately measure the size and shape of the sponge using a traditional ruler or measuring instrument, resulting in a complicated process. First, the staff moves the side fixed head 100 and the lower end of the hydraulic cylinder to the upper end of the processing table, then energizes the hydraulic cylinder and the motor 140, and selects a moving rack 230 of appropriate length according to the length of the sponge to be cut. Then the staff installs the cutting blade on the mounting block 170 and the lower end of the mounting bracket 240, and then controls the movable clamping seat 130 through the extension and retraction of the hydraulic rod 160, and controls the extension and retraction of the movable arm 180 through the motor 140 to cut the sponge material.

[0033] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the description in the above embodiment, further, since the slide rail and the outer side of the movable arm 180 are provided with scales, when the movable clamping base 130 is moved by the extension and contraction of the hydraulic rod 160, and the extension and contraction of the movable arm 180 is controlled by the motor 140, the staff can intuitively observe the moving length of the movable clamping base 130 and the movable arm 180, and at the same time, the interior of the two groups of side slide grooves 120 are movably engaged with the three groups of movable guide wheels 190, and the three groups of movable guide wheels 190 are all connected to the movable clamping base 130, so that the movable clamping base 130 can run smoothly during the movement process, and at the same time, the uneven cutting caused by the movement vibration during the cutting process of the sponge material can be prevented.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A shearing device with a distance measuring function, comprising: The side fixing head (100), the upper slide groove (110), the side slide groove (120), the movable card seat (130) and the mounting card frame (240) are characterized in that: a slide rail is provided on the right side of the side fixing head (100); An upper slide groove (110) is provided at the upper end of the slide rail, a side slide groove (120) is provided at the front end of the slide rail, a movable guide wheel (190) is provided at the upper end of the upper slide groove (110), a movable clamping seat (130) is provided at the upper end of the movable clamping seat (130), a motor (140) is provided at the upper end of the movable clamping seat (130), a hydraulic oil pump (150) is provided on the right side of the slide rail, and a hydraulic rod (160) is provided on the left side of the front end of the hydraulic oil pump (150); The motor (140) is provided with a rotary head (220) at the lower end, a movable rack (230) is provided on the outer side of the rotary head (220), a locking seat (210) is provided on the outer side of the movable rack (230), a movable arm (180) is provided on the front side of the lower end of the movable clamping seat (130), a movable seat (200) is provided on the lower side of the rear end of the movable arm (180), a mounting block (170) is provided on the lower end of the movable seat (200), and a mounting bracket (240) is provided on the lower side of the front end of the movable arm (180).

2. A shearing device with distance measuring function according to claim 1, characterized in that: The side fixing head (100) is fixed to the slide rail by bolt connection, the side slide grooves (120) are provided with two groups, the interior of the upper slide groove (110) and the interior of the side slide grooves (120) are the same in structure, and the interior of the upper slide groove (110) and the interiors of the two groups of side slide grooves (120) are both provided with rubber anti-skid pads.

3. A shearing device with distance measuring function according to claim 2, characterized in that: The insides of the two groups of side sliding grooves (120) are movably engaged with three groups of movable guide wheels (190), and the three groups of movable guide wheels (190) are connected to the movable clamping seat (130). The lower end of the movable clamping seat (130) is provided with a limited movable seat.

4. A shearing device with distance measuring function according to claim 3, characterized in that: The limit movable seat is movably engaged with the interior of the upper slide groove (110), the right side of the limit movable seat is fixedly connected to the left side of the hydraulic rod (160), and the hydraulic rod (160) is connected to the hydraulic oil pump (150).

5. A shearing device with distance measuring function according to claim 4, characterized in that: The extended length of the hydraulic rod (160) is consistent with the length of the slide rail, the movable clamping seat (130) and the motor (140) are fixed by bolt connection, and a transmission shaft is provided at the lower end of the motor (140), and the transmission shaft passes through the movable clamping seat (130) and is connected to the rotary head (220).

6. A shearing device with distance measuring function according to claim 5, characterized in that: The outer side of the rotary head (220) is provided with meshing teeth, and the outer side of the rotary head (220) is meshed with the movable rack (230). The movable rack (230) is replaced according to the moving length of the movable arm (180). The movable rack (230) and the engaging seat (210) are mutually engaged and fixedly connected to the movable arm (180) by bolts. A limit seat is provided at the rear end of the movable rack (230).

7. A shearing device with distance measuring function according to claim 1, characterized in that: The movable arm (180) is a movable mechanism. The movable arm (180) is fixed to the mounting block (170) and the mounting bracket (240) by bolt connection. The mounting block (170) and the mounting bracket (240) are arranged on the same plane when viewed from above. The mounting block (170) and the mounting bracket (240) are both provided with mounting holes inside. The slide rail and the outer side of the movable arm (180) are both provided with scales.