Agaricus bisporus root cutting and grading device

Abstract

The utility model relates to the field of mushroom picking, and discloses an agaricus bisporus root cutting and grading device which comprises a root cutting device, a grading device and a working frame. The root cutting device comprises a supporting table, a push rod air cylinder, a root cutting blade, a notch, a shifting piece steering engine and a shifting piece. The grading device comprises a camera module, a transfer mechanical arm and a collection module; the working frame comprises a table frame, an operation platform, an embedded controller, a waste root guide groove and a waste root collecting basket. An embedded controller in the grading device obtains grading information according to images acquired by a camera module; a piston rod of a push rod air cylinder drives a root cutting blade to cut roots at a notch, waste roots fall into a waste root collecting basket through a waste root guide groove, resource waste is effectively reduced, and a shifting piece pushes agaricus bisporus into a transfer hopper; and the transfer mechanical arm transfers the agaricus bisporus in the transfer hopper to the collection module according to the grading information, so that quality grading is realized. The agaricus bisporus root cutting and grading integrated machine can achieve agaricus bisporus root cutting and grading integrated operation, and the root cutting and grading efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of Agaricus bisporus processing, in particular to an Agaricus bisporus root cutting and grading device. Background Art

[0002] Agaricus bisporus, rich in vitamins, proteins and dietary fiber, is the edible mushroom with the widest cultivation area, the largest production scale and the highest yield in the world. In recent years, the cultivation of Agaricus bisporus has been developing rapidly, but the roots of Agaricus bisporus are usually left with mushroom roots and some soil after picking. The main method of processing is manual excision. After the operator cuts the roots of Agaricus bisporus, they are classified according to their size and placed in different baskets. The excised roots will also be recycled. However, since the Agaricus bisporus production workshop is usually in a humid and cold environment, the working environment is harsh, the labor intensity is high, and there is a problem of inconsistent root cutting length due to manual operation, which directly affects the appearance quality and commodity value of Agaricus bisporus.

[0003] At present, although relevant research has been conducted on the automated harvesting of Agaricus bisporus at home and abroad, there are still a series of practical problems such as poor root cutting quality and difficulty in grading the quality of Agaricus bisporus. In addition, the existing technology cannot effectively recycle the cut roots, resulting in a waste of resources.

[0004] To solve the above problems, a Agaricus bisporus root cutting and grading device that can automatically cut roots and achieve grading is needed. The device is designed to improve production efficiency, improve product quality, and effectively recycle root resources. By promoting technological progress and efficiency improvement in the field of Agaricus bisporus harvesting, this device will have a positive impact on the development of the industry. Utility Model Content

[0005] The utility model aims to provide an Agaricus bisporus root cutting and grading device, which can cut roots and grade the Agaricus bisporus after picking, improve the harvesting efficiency and reduce the labor intensity of the staff under the premise of ensuring the picking quality.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A root cutting and grading device for Agaricus bisporus comprises a root cutting device, a grading device and a working frame; the structure of the root cutting device comprises a support platform, a push rod cylinder, a root cutting blade, a notch, a paddle steering gear and a paddle, and both sides of the support platform are fixedly mounted on the front side of an operating platform; a paddle steering gear is mounted on the right side of the upper surface of the support platform, and a paddle is fixedly mounted on the rotating shaft of the steering gear; a push rod cylinder is mounted on the left side of the lower surface of the support platform, and a root cutting blade is fixedly mounted on the piston rod end of the push rod cylinder for cutting the mushroom roots of Agaricus bisporus; in addition, a notch is opened on the right side of the support platform for placing Agaricus bisporus to be processed.

[0008] The structure of the grading device is: a camera module, a transfer mechanical arm and a collection module; the camera module includes a camera, a camera bracket and a camera base; the camera base is fixed on the front side of the operating platform, the camera bracket is installed above the camera base, and the camera is fixed on the lower side of the top of the camera bracket to collect image information of Agaricus bisporus; the transfer mechanical arm includes a mechanical arm base, a drive motor I, a mechanical arm rod, a transfer bucket base, a drive steering gear I, a drive steering gear II and a transfer bucket; the mechanical arm base is fixed in the middle position of the operating platform, a drive motor I is installed on the mechanical arm base, the drive motor I is connected to the mechanical arm rod, and a transfer bucket base is fixed at the end of the mechanical arm rod, two drive steering gears are installed inside the transfer bucket base, and a transfer bucket is fixed at the rotating shaft of the two drive steering gears; the transfer bucket consists of two left and right half transfer buckets, which are used to transfer Agaricus bisporus after root cutting. The collection module includes a collection basket I, a collection basket II and a collection basket III, which are respectively placed on the right and rear sides of the operating platform to collect Agaricus bisporus of different quality levels.

[0009] The structure of the work frame is: a table frame, an operating platform, an embedded controller, a waste root guide groove and a waste root collection basket; the operating platform is fixedly installed on the upper surface of the table frame, and an embedded controller is embedded on the right side of the operating platform for data processing and device driving; the waste root guide groove is fixedly installed on the front side of the operating platform and runs through the entire operating platform, and a waste root collection basket is placed directly below the waste root guide groove for receiving the waste roots discharged from the guide groove.

[0010] The height of the transfer bucket in the grading device is lower than the supporting platform in the root cutting device.

[0011] The height of the transfer bucket in the grading device after unfolding is higher than that of the collection baskets I, II and III.

[0012] The camera in the grading device is installed at a position directly above the notch.

[0013] The width of the notch is slightly greater than the width of the root of the Agaricus bisporus.

[0014] An air source is installed inside the operating platform of the work frame.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model discloses an Agaricus bisporus root cutting and grading device adopts an innovative design, in which the root cutting device utilizes a push rod cylinder to push the root cutting blade to ensure a smooth cross section of the mushroom root and improve the appearance quality; the transfer bucket adopts a smooth buffer design to reduce the risk of damage during transportation; the camera module realizes the optimal judgment of the appearance characteristics of the Agaricus bisporus and realizes quality grading; the device is designed with a waste root recovery structure to effectively reduce resource waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the root cutting device of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the transfer mechanical arm of the utility model;

[0020] In the figure: 1 root cutting device, 2 grading device, 3 working frame, 4 waste root guide groove, 5 waste root collecting basket, 6 air source, 7 embedded controller, 8 camera module, 9 transfer robot arm, 10 collection module, 11 camera, 12 camera bracket, 13 camera base, 14 collection basket I, 15 collection basket II, 16 collection basket III, 17 support table, 18 push rod cylinder, 19 root cutting blade, 20 notch, 21 paddle servo, 22 paddle, 23 robot arm base, 24 drive motor I, 25 robot arm rod, 26 transfer bucket base, 27 drive servo I, 28 drive servo II, 29 transfer bucket, 30 table frame, 31 operating platform. DETAILED DESCRIPTION

[0021] In order to clearly illustrate the technical features of the present invention, the present invention is described below through specific implementation methods.

[0022] It should be noted that in the following text description, the words "front", "rear", "left", "right", "up" and "down" refer to the directions in the drawings, and "inside" and "outside" refer to the directions toward or away from the geometric center of the specific component, respectively.

[0023] refer to Figure 1-3 The utility model provides a root cutting and grading device for Agaricus bisporus, comprising a root cutting device 1, a grading device 2 and a working frame 3. The structure of the root cutting device 1 comprises: a support platform 17, a push rod cylinder 18, a root cutting blade 19, a notch 20, a paddle steering gear 21 and a paddle 22; a push rod cylinder 18 is installed on the left side of the lower surface of the support platform 17, and the push of the push rod cylinder 18 is controlled by the start and stop of the air source 6, and the root cutting blade 19 is fixedly installed at the end of the piston rod of the push rod cylinder 18;

[0024] A notch 20 is opened on the right side of the support platform 17, and the width of the notch 20 is slightly larger than the width of the root of the Agaricus bisporus; the piston rod of the push rod cylinder 18 drives the root cutting blade 19 to perform root cutting at the notch 20; a paddle servo 21 is installed on the right side of the support platform 17, and a paddle 22 is installed on the driving shaft of the paddle servo 21. The paddle 22 has two working states: during the root cutting process, in order to prevent the Agaricus bisporus from jumping left and right, the paddle 22 rotates to push the Agaricus bisporus to the innermost side of the notch 20, that is, the limiting working state; after the root cutting is completed, the paddle 22 continues to rotate to push the Agaricus bisporus into the transfer bucket 29, that is, the pushing working state.

[0025] The structure of the grading device 2 is: a camera module 8, a transfer robot arm 9 and a collection module 10, wherein the camera module 8 includes a camera 11, a camera bracket 12 and a camera base 13; the camera base 13 is fixedly mounted on the front side of the operating platform 31, the camera bracket 12 is installed above the camera base 13, and the camera 11 is fixedly mounted on the lower side of the top of the camera bracket 12 for collecting image information of Agaricus bisporus; the transfer robot arm 9 includes a robot base 23, a drive motor I 24, a robot arm rod 25, a transfer bucket base 26, a drive servo I 27, a drive servo II 28, and a transfer bucket 29, and the collection module 10 includes a collection basket I 14, a collection basket II 15 and a collection basket III 16, the camera base 13 is fixedly mounted on the front side of the operating platform 31, and the camera table 12 is installed on the The camera 11 is mounted on the top of the camera table 12 above the camera base 13; the mechanical arm base 23 is fixedly mounted in the middle position of the operating platform 31, and a mechanical arm rod 25 and a driving motor I 24 are installed on the upper part of the mechanical arm base 23, and the driving motor I 24 can drive the mechanical arm rod 25 to move in the horizontal direction; the transfer bucket base 26 is installed at the end of the mechanical arm rod 25, and two driving servos are installed inside the transfer bucket base 26, and a transfer bucket 29 is fixedly mounted at the rotating shaft of the two driving servos, and the transfer bucket is composed of two left and right half transfer buckets, and the opening and closing action of the transfer bucket is controlled by the driving servo I 27 and the driving servo II 28; the collecting basket I 14, the collecting basket II 15, and the collecting basket III 16 are respectively arranged on the right and rear sides of the operating platform 31, and are used to collect the Agaricus bisporus after root cutting and grading.

[0026] In order to ensure a smooth grading process, the height of the transfer bucket 29 in the grading device 2 is lower than the support platform 17 in the root cutting device 1; the height of the transfer bucket 29 in the grading device 2 after unfolding is higher than the collecting baskets I 14, II 15, and III 16.

[0027] In order to improve the overall efficiency of the grading process, the size of the transfer bucket 29 is designed to meet the transfer requirements of a batch of multiple Agaricus bisporus.

[0028] In order to reduce damage to the Agaricus bisporus during transportation, a smooth buffer design is adopted on the inner wall of one side of the transportation bucket 29.

[0029] The structure of the working frame 3 is: a table frame 30, an operating platform 31, an embedded controller 7, a waste root guide groove 4 and a waste root collection basket 5. The upper surface of the table frame 30 is fixed with the operating platform 31, and the embedded controller 7 is installed on the right side of the operating platform 31; the waste root guide groove 4 is fixed to one side of the operating platform and passes through the operating platform 31, and the waste root collection basket 5 is placed directly below the waste root guide groove 4; when the root cutting blade 19 cuts off the roots of the Agaricus bisporus, the roots will fall from the waste root guide groove 4 into the waste root collection basket 5, realizing automatic collection of waste materials.

[0030] In the specific implementation of the utility model, first, the Agaricus bisporus to be processed is placed at the slot 20, the camera 11 collects the 3D data of the Agaricus bisporus, and the embedded controller 7 analyzes and calculates the appearance characteristics and grading information. Then, the paddle 22 pushes the Agaricus bisporus to the inside of the slot 20, the root cutting blade 19 cuts off the mushroom roots, and the waste roots fall into the waste root collection basket 5 through the waste root guide groove 4. After cutting the roots, the paddle 22 pushes the Agaricus bisporus into the transfer bucket 29. After a certain number of Agaricus bisporus with the same quality specifications are accumulated in the transfer bucket 29, the transfer robot arm moves the transfer bucket 29 to the top of the corresponding collection basket according to the grading information, opens the transfer bucket 29, and allows the Agaricus bisporus to fall into the collection basket.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A root cutting and grading device for Agaricus bisporus, characterized in that: The invention comprises a root cutting device (1), a grading device (2) and a working frame (3); the root cutting device (1) comprises a support platform (17), a push rod cylinder (18), a root cutting blade (19), a notch (20), a paddle steering gear (21) and a paddle (22); a notch (20) is provided on the right side of the support platform (17) for placing the Agaricus bisporus to be processed; both sides of the support platform (17) are fixedly mounted on the front side of an operating platform (31); the paddle steering gear (21) is mounted on the right side of the upper surface of the support platform (17); the push rod cylinder (18) is mounted on the left side of the lower surface of the support platform (17); and a root cutting blade (19) is mounted on the end of the piston rod of the push rod cylinder (18) for cutting the mushroom roots of the Agaricus bisporus; The grading device (2) comprises a camera module (8), a transfer mechanical arm (9) and a collection module (10); the camera module (8) comprises a camera (11), a camera bracket (12) and a camera base (13); the transfer mechanical arm (9) comprises a mechanical arm base (23), a drive motor I (24), a mechanical arm rod (25), a transfer bucket base (26), a drive steering gear I (27), a drive steering gear II (28) and a transfer bucket (29); the mechanical arm base (23) is fixedly mounted in the middle position of the operating platform (31); the mechanical arm base ( 23) is provided with a driving motor I (24), the driving motor I (24) is connected to a mechanical arm (25), a transfer bucket base (26) is fixedly installed at the end of the mechanical arm (25), two driving steering gears are installed inside the transfer bucket base (26), and a transfer bucket (29) is fixedly installed at the rotating shaft of the two driving steering gears for transferring the Agaricus bisporus after root cutting; the collecting module (10) comprises a collecting basket I (14), a collecting basket II (15) and a collecting basket III (16), which are respectively arranged on the right side and the rear side of the operating platform (31) for collecting Agaricus bisporus of different quality levels; The work frame (3) comprises a table frame (30), an operating platform (31), an embedded controller (7), a waste root guide groove (4) and a waste root collection basket (5); the operating platform (31) is fixedly mounted on the upper surface of the table frame (30); the waste root guide groove (4) is fixedly mounted on the front side of the operating platform (31) and runs through the entire operating platform (31); a waste root collection basket (5) is placed directly below the waste root guide groove (4) for receiving waste roots discharged from the waste root guide groove (4).

2. A root cutting and grading device for Agaricus bisporus according to claim 1, characterized in that: The height of the transfer bucket (29) is lower than the support platform (17) in the root cutting device (1), and the height of the transfer bucket (29) after unfolding is higher than the collecting basket I (14), the collecting basket II (15), and the collecting basket III (16).

3. The root cutting and grading device for Agaricus bisporus according to claim 1, characterized in that: The width of the notch (20) is slightly greater than the width of the root of the Agaricus bisporus.

4. The Agaricus bisporus root cutting and grading device according to claim 1, characterized in that: The camera (11) is installed right above the notch (20).

Images