Environment-friendly composite hot press molding device for automotive upholstery

By using the method of heating the heat conducting plate in the hot pressing forming device of the automotive interior parts, efficient hot pressing forming of composite raw materials is achieved, and waste gas is treated through the exhaust fan and purifier, which solves the problems of long cooling time and poor waste gas treatment in the prior art, and improves processing efficiency and environmental protection.

CN222662412UActive Publication Date: 2025-03-25YANGZHOU HANJIANG YANGZI AUTOMOTIVE INTERIOR ACCESSORIES CO L
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Patent Information

Application Number
CN202420457282.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-25
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing hot-pressing and forming devices for automotive interior parts lack active cooling structures, which leads to a long cooling time after forming, affecting processing efficiency; at the same time, the device fails to effectively handle the exhaust gases generated during the hot-pressing and forming process, causing harmful gases to pollute the environment and affect the health of staff.

Method used

An environmentally friendly automotive interior parts composite hot press forming device is designed, and a heating plate is used to heat the thermal conductor plate to heat the lower mold, and the upper mold and the lower mold are clamped together by an electro-hydraulic push rod. At the same time, the device sucks the exhaust gas generated during the hot pressing process through a exhaust fan and sends it to the industrial waste gas purifier for purification. After forming, the molded product is quickly cooled by using the blower fan blade.

Benefits of technology

The efficiency of the hot press forming process is improved, and the product cooling time is shortened through the active cooling structure; at the same time, by purifying the waste gas, the environmental protection of the device is significantly improved, and harmful gases are avoided to pollute the environment and the human body.

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Abstract

The utility model provides an environment-friendly composite hot-press forming device for automotive upholstery, which comprises an operating table, a hot-press component arranged on the left side of the upper end face of the operating table and used for hot-press forming of external automotive upholstery, and a cooling component arranged on the right side of the inner wall of a back support and used for blowing air to the hot-press component. An electric hydraulic push rod is controlled to drive an upper die body to move upwards to the original position, then a multi-stage electric push rod is controlled to drive a lower die body to move rightwards through a linkage rod, and when the lower die body moves rightwards in place, a motor drives blowing fan blades to rotate; according to the device, the rotating fan blades are arranged on the lower die body, so that the rotating fan blades blow air downwards to quickly cool the formed external automobile interior trim part in the lower die body below, the machining efficiency of the device is improved, the left and right moving range of the lower die body is blocked and limited by the left blocking strip and the right blocking strip, and the lower die body is prevented from moving leftwards or rightwards excessively.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot pressing forming of automobile interior decoration parts, in particular to a composite hot pressing forming device for environmentally friendly automobile interior decoration parts. Background Art

[0002] Car interior mainly refers to the car products used for car interior modification, involving all aspects of the car interior, such as car pendants, internal ornaments, etc. are all car interior products. Some car interiors need to be hot-pressed by hot-pressing molds during the processing process.

[0003] Publication number "CN220030954U" provides a hot pressing forming device for automotive interior parts, which is recovered through the output end of the hydraulic cylinder, and at this time, it will drive the guide plate to move upward, and at the same time, it will drive the positioning rod to move upward, and at the same time drive the mounting plate to move upward, and at the same time drive the ejector rod to move upward, and at this time, it will cause the ejector block to move upward, so that the ejector block will eject the mold formed inside the mold groove, making it convenient for the staff to take out the formed mold.

[0004] However, the above technical solutions and the prior art have the following defects:

[0005] Firstly, the hot pressing forming device for automobile interior parts does not have an active cooling structure to quickly cool down the automobile interior parts after hot pressing and can only rely on natural cooling for cooling. The natural cooling method takes a long time, thus affecting the processing efficiency of the hot pressing forming device. Secondly, the hot pressing forming device for automobile interior parts does not have a structure to treat the exhaust gas generated during the hot pressing forming process, resulting in harmful gases generated during the hot pressing forming process floating around, polluting the surrounding environment and affecting the health of surrounding workers. The environmental protection needs to be improved. Utility Model Content

[0006] The purpose of the utility model is to provide an environmentally friendly automobile interior decoration composite hot pressing molding device to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A composite hot-pressing forming device for environmentally friendly automobile interior decoration parts comprises a support box, an operating table, a back support frame and a side support plate, wherein the upper end surface of the support box is fixedly connected to the operating table, the rear side of the upper end surface of the operating table is fixedly connected to the back support frame, the left side of the upper end surface of the operating table is fixedly connected to the side support plate, a hot-pressing component for hot-pressing external automobile interior decoration parts is arranged on the left side of the upper end surface of the operating table, and a cooling component for blowing air to the hot-pressing component is arranged on the right side of the inner wall of the back support frame, so as to further improve the forming efficiency of the external automobile interior decoration parts.

[0009] Preferably, the hot pressing assembly includes an upper mold body, a heat conducting plate, a lower mold body, a heating plate, an embedding cavity and an electric hydraulic push rod. The electric hydraulic push rod is installed on the left side of the inner wall of the back support frame, the upper mold body is installed on the lower end of the electric hydraulic push rod, the lower mold body is attached to the lower end surface of the upper mold body, an embedding cavity is opened on the left side of the upper end surface of the operating table, the heat conducting plate is installed on the upper end surface of the embedding cavity, and the heating plate is installed on the lower end surface of the heat conducting plate.

[0010] Preferably, the cooling component includes a left baffle bar, a multi-stage electric push rod, a right baffle bar, an air guide tube, a blowing fan blade and a motor. The left baffle bar is fixedly connected to the left side of the upper end surface of the heat conduction plate, the right baffle bar is fixedly connected to the right side of the upper end surface of the operating table, an air guide tube is installed on the right side of the inner wall of the back support frame, an electric motor is installed inside the air guide tube, and a blowing fan blade is installed at the lower end of the motor. A linkage rod is arranged in the middle position of the left end surface of the lower mold body, and a multi-stage electric push rod is installed on the left end of the linkage rod.

[0011] Preferably, a protective mesh plate is installed on the lower end surface of the air guide tube, an air inlet cavity is opened on the right side of the upper end surface of the back support frame, an air filter mesh plate is installed on the upper end of the air inlet cavity, and the air filter mesh plate is made of a non-woven filter mesh.

[0012] Preferably, the heating plate is made of a carbon fiber electric heating plate, the inner wall of the embedded cavity is provided with a heat insulation layer, and the heat insulation layer is made of heat insulation cotton, and the area of ​​the heating plate is larger than the bottom area of ​​the lower mold body.

[0013] Preferably, guide rods are symmetrically arranged on the left and right sides of the upper end surface of the upper mold body, an exhaust fan is installed on the upper side of the left end surface of the side support plate, and the exhaust fan outlet is connected to the inlet of the external industrial waste gas purifier through a pipeline.

[0014] Preferably, a through cavity is opened on the upper inner side of the side support plate, a storage partition is fixedly connected to the inside of the support box, and a box door is installed on the front end surface of the support box.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model heats the heat conducting plate through the heating plate, so that the heat conducting plate heats the lower mold body, so that the lower mold body heats the composite raw materials poured into the inside, and when heated to the required state, the upper mold body is controlled to move down and close the mold with the lower mold body through the electric hydraulic push rod, so as to perform hot pressing molding on the composite raw materials inside the lower mold body. At the same time, the exhaust fan is started, so that the exhaust fan can suck the air around the upper mold body and the lower mold body through the through cavity and send it into the external industrial waste gas purifier for purification, so as to avoid the harmful gases generated in the hot pressing process from floating around to pollute the environment and affect the health of the surrounding workers, and the environmental protection is good;

[0017] 2. The utility model is used for that after the external automobile interior parts are hot-pressed by the upper mold body and the lower mold body, the electric hydraulic push rod is first controlled to drive the upper mold body to move upward to the original position, and then the multi-stage electric push rod is controlled to drive the lower mold body to move to the right side through the linkage rod. When the lower mold body moves to the right side in place, the electric motor drives the fan blades to rotate so that the rotating fan blades can blow air downward to quickly cool down the external automobile interior parts formed in the lower mold body below, thereby improving the processing efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0019] Figure 2 This is a structural diagram of the utility model in which the lower mold body is cooled by the cooling component through blowing;

[0020] Figure 3 It is a front cross-sectional view of the cooling component and the hot pressing component in the utility model;

[0021] Figure 4 This is a structural diagram of the air guide tube in the utility model;

[0022] Figure 5 It is a front cross-sectional view of the lower mold body of the utility model in a state where the cooling component is blowing and cooling the lower mold body.

[0023] In the figure: 1. Support box; 11. Storage partition; 2. Operating table; 3. Back support frame; 4. Cooling component; 41. Left baffle; 42. Multi-stage electric push rod; 43. Right baffle; 44. Air guide tube; 441. Protective mesh plate; 45. Air filter mesh plate; 46. Blowing fan blades; 47. Motor; 48. Air inlet cavity; 49. Linkage rod; 5. Hot pressing component; 51. Upper mold body; 511. Guide rod; 52. Heat conduction plate; 53. Lower mold body; 54. Heating plate; 55. Embedded cavity; 551. Insulation layer; 56. Electric hydraulic push rod; 57. Exhaust fan; 58. Through cavity; 6. Side support plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5 , the utility model provides a technical solution:

[0026] Embodiment 1:

[0027] A composite hot-pressing forming device for environmentally friendly automobile interior decoration parts comprises a support box 1, an operating table 2, a back support frame 3 and a side support plate 6. The upper end surface of the support box 1 is fixedly connected to the operating table 2, which supports the support box. The back support frame 3 is fixedly connected to the rear side of the upper end surface of the operating table 2. The back support frame 3 is L-shaped. The L-shaped back support frame 3 supports an electric hydraulic push rod 56, an air guide tube 44 and an electric motor 47 respectively. The side support plate 6 is fixedly connected to the left side of the upper end surface of the operating table 2, which supports a multi-stage electric push rod 42 and an exhaust fan 57 respectively. A storage partition 11 is fixedly connected to the inside of the support box 1, and the storage partition 11 divides the internal space of the support box 1 so that the staff can classify and store the processing items. A box door is installed on the front end surface of the support box 1. The box door is an openable and closable structure, and the openable and closable box door blocks the opening of the front end surface of the support box 1.

[0028] A hot pressing assembly 5 for hot pressing and forming external automobile interior parts is arranged on the left side of the upper end surface of the operating table 2, and a cooling assembly 4 for blowing air to the hot pressing assembly 5 is arranged on the right side of the inner wall of the back support frame 3, so as to further improve the forming efficiency of the external automobile interior parts. A control panel is installed on the right side of the upper end surface of the operating table 2, and the control panel is connected to the electric hydraulic push rod 56, the motor 47 and the exhaust fan 57 through wires, and the control panel facilitates the staff to control the electric hydraulic push rod 56, the motor 47 and the exhaust fan 57 respectively. A temperature controller is installed on the left side of the upper end surface of the operating table 2, and the temperature controller is connected to the heating plate 54 through wires, and the temperature controller facilitates the staff to control the heating plate 54 to work according to the preset temperature value. Since the internal detailed structure and working principle of the control panel and the temperature controller are relatively mature technologies in the prior art, they will not be described in detail here.

[0029] The hot pressing assembly 5 includes an upper mold body 51, a heat conducting plate 52, a lower mold body 53, a heating plate 54, an embedding cavity 55 and an electric hydraulic push rod 56. An electric hydraulic push rod 56 is installed on the left side of the inner wall of the back support frame 3. The electric hydraulic push rod 56 will drive the upper mold body 51 to move up and down when working. The upper mold body 51 is installed on the lower end of the electric hydraulic push rod 56. The lower end surface of the upper mold body 51 is fitted with the lower mold body 53. The upper mold body 51 matches the lower mold body 53. The upper mold body 51 and the lower mold body 53 are convenient for pressing raw materials into required external automotive interior parts. The lower end surface of the upper mold body 51 and the inner wall of the lower mold body 53 are sprayed with high-temperature non-stick coating. The high-temperature non-stick coating has high hardness, impact resistance and good non-stick properties, which prevents the external automotive interior parts after hot pressing from easily adhering to the lower end surface of the upper mold body 51 or the inner wall of the lower mold body 53. An embedding cavity 55 is opened on the left side of the upper end surface of the operating table 2, and the upper end surface of the embedding cavity 55 is installed with a heat conducting plate 52.

[0030] A heating plate 54 is installed on the lower end surface of the heat conducting plate 52. The material of the heating plate 54 is a carbon fiber electric heating plate. The area of ​​the heating plate 54 is larger than the bottom area of ​​the lower mold body 53. The heating plate 54 made of the carbon fiber electric heating plate is energy-saving, electricity-saving and fast in heating. When working, the heat conducting plate 52 can be quickly heated to the required temperature so that the heat conducting plate 52 can heat the lower mold body 53. The inner wall of the embedded cavity 55 is provided with a heat insulating layer 551, and the material of the heat insulating layer 551 is heat insulating cotton. The heat insulating layer 551 made of heat insulating cotton has good heat insulation, which prevents the heat generated by the heating plate 54 from being quickly dissipated to the outside through the embedded cavity 55, thereby ensuring the heating effect of the heating plate 54.

[0031] Guide rods 511 are symmetrically arranged on the left and right sides of the upper end surface of the upper mold body 51, and the guide rods 511 are connected to the upper mold body 51 by welding. The guide rods 511 will limit and guide the upper mold body 51 to prevent the upper mold body 51 from shaking or deflecting during the lifting and lowering process. An exhaust fan 57 is installed on the upper side of the left end surface of the side support plate 6, and the outlet of the exhaust fan 57 is connected to the inlet of the external industrial waste gas purifier through a pipeline. A through cavity 58 is opened on the upper side of the inner part of the side support plate 6. When working, the exhaust fan 57 will suck the air around the upper mold body 51 and the lower mold body 53 through the through cavity 58 and send it into the external industrial waste gas purifier for purification, so as to prevent the harmful gases generated during the hot pressing process from floating in the surroundings to pollute the environment and affect the health of the surrounding workers, making the device more environmentally friendly.

[0032] Embodiment 2:

[0033] On the basis of Example 1, in this embodiment, the multi-stage electric push rod 42 is controlled to drive the lower mold body 53 to move to the right through the linkage rod 49. When the lower mold body 53 moves to the right, the motor 47 drives the fan blades 46 to rotate, so that the rotating fan blades 46 blow air downward to quickly cool down the external automobile interior parts formed in the lower mold body 53 below, thereby improving the processing efficiency of the device, and the left baffle 41 and the right baffle 43 will block and limit the left and right movement range of the lower mold body 53 to prevent the lower mold body 53 from moving excessively to the left or right.

[0034] The cooling component 4 includes a left baffle 41, a multi-stage electric push rod 42, a right baffle 43, an air guide tube 44, a blowing fan blade 46 and a motor 47. The left baffle 41 is fixedly connected to the left side of the upper end surface of the heat conducting plate 52, and the left baffle 41 will block and limit the leftward movement range of the lower mold body 53 to prevent the lower mold body 53 from moving too far to the left. The right side of the upper end surface of the operating table 2 is fixedly connected to the right side of the upper end surface of the operating table 2, and the right baffle 43 will block and limit the rightward movement range of the lower mold body 53 to prevent the lower mold body 53 from moving too far to the right. An air guide tube 44 is installed on the right side of the inner wall of the back support frame 3, and the air guide tube 44 will shield the motor 47 and the blowing fan blade 46. A motor 47 is installed inside the air guide tube 44, and a blowing fan blade 46 is installed at the lower end of the motor 47. When the motor 47 is working, it will drive the blowing fan blade 46 to rotate, so that the rotating blowing fan blade 46 blows air downward to quickly cool down the lower mold body 53 below.

[0035] A linkage rod 49 is arranged in the middle position of the left end face of the lower mold body 53, and the linkage rod 49 is connected to the lower mold body 53 by welding. A multi-stage electric push rod 42 is installed at the left end of the linkage rod 49, and the linkage rod 49 facilitates the multi-stage electric push rod 42 to drive the lower mold body 53 to move left and right. A protective mesh plate 441 is installed at the lower end face of the air guide tube 44, and the protective mesh plate 441 will protect the lower end of the air guide tube 44, so as to ensure the safety of the use of this device. An air inlet cavity 48 is opened on the right side of the upper end face of the back support frame 3, and the air inlet cavity 48 facilitates the external air to enter the interior of the air guide tube 44. An air filter screen plate 45 is installed at the upper end of the air inlet cavity 48, and the air filter screen plate 45 is made of a non-woven filter screen. The air filter screen plate 45 made of a non-woven filter screen will filter and purify the air entering the air inlet cavity 48, so as to avoid the external automobile interior parts after hot pressing molding inside the lower mold body 53 from adhering to a large amount of dust during the cooling process to cause secondary pollution.

[0036] Working principle: During the hot pressing process of external automobile interior parts, the staff first controls the heating plate 54 to work according to the preset temperature value through the temperature controller, so that the heating plate 54 heats the heat conducting plate 52, and the heat conducting plate 52 heats the lower mold body 53. In this process, it is necessary to measure the temperature of the lower mold body 53 at intervals with the help of an external thermometer. When the lower mold body 53 is heated to the required temperature, the electric hydraulic push rod 56 is controlled by the control panel to perform a contraction action, so that the electric hydraulic push rod 56 drives the upper mold body 51 to move upward. When the upper mold body 51 rises to an appropriate height, the composite raw materials required for hot pressing molding can be poured into the lower mold body 53 for heating. When heated to the required state, the upper mold body 51 is controlled by the electric hydraulic push rod 56 to move downward and close the mold with the lower mold body 53 (reference Figure 1 or Figure 3), so as to hot-press the composite raw material inside the lower mold body 53 and maintain the pressure. At the same time, start the exhaust fan 57, so that the exhaust fan 57 sucks the air around the upper mold body 51 and the lower mold body 53 through the through cavity 58 and sends it to the outside industrial waste gas purifier for purification, so as to avoid the harmful gases generated in the hot pressing process from floating around and polluting the environment and affecting the health of the surrounding workers; after maintaining the pressure for the required time, control the electric hydraulic push rod 56 to drive the upper mold body 51 to move upward to the original position, and then control the multi-stage electric push rod 42 to extend, so that the multi-stage electric push rod 42 can drive the lower mold body 53 to move to the right through the linkage rod 49, and move it until the lower mold body 53 fits with the right baffle 43 (reference Figure 2 or Figure 5 ), at this time, the staff can start the motor 47 through the control panel, so that the motor 47 drives the fan blades 46 to rotate, so that the rotating fan blades 46 blow air downward to quickly cool down the external automobile interior parts formed in the lower mold body 53 below. According to the principle of thermal expansion and contraction, the cooled external automobile interior parts will shrink and create a gap with the lower mold body 53, so that the staff can take out the external automobile interior parts in the lower mold body 53; when the external automobile interior parts are taken out, the lower mold body 53 is driven to move to the left by the multi-stage electric push rod 42 and fit with the left baffle 41, and then the motor 47 is turned off and the above operation is repeated to process the next group of external automobile interior parts.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly composite hot pressing molding device for automobile interior decoration parts, comprising a support box (1), an operating table (2), a back support frame (3) and a side support plate (6), characterized in that: The upper end surface of the support box (1) is fixedly connected to an operating table (2), the rear side of the upper end surface of the operating table (2) is fixedly connected to a back support frame (3), and the left side of the upper end surface of the operating table (2) is fixedly connected to a side support plate (6); A hot pressing assembly (5) for hot pressing and forming external automobile interior parts is arranged on the left side of the upper end surface of the operating table (2), and a cooling assembly (4) for blowing air to the hot pressing assembly (5) is arranged on the right side of the inner wall of the back support frame (3), thereby further improving the forming efficiency of the external automobile interior parts; The hot pressing assembly (5) comprises an upper mold body (51), a heat conducting plate (52), a lower mold body (53), a heating plate (54), an embedding cavity (55) and an electric hydraulic push rod (56); the electric hydraulic push rod (56) is installed on the left side of the inner wall of the back support frame (3); the upper mold body (51) is installed at the lower end of the electric hydraulic push rod (56); the lower end surface of the upper mold body (51) is attached to the lower mold body (53); the embedding cavity (55) is opened on the left side of the upper end surface of the operating table (2); the upper end surface of the embedding cavity (55) is installed with a heat conducting plate (52); and the lower end surface of the heat conducting plate (52) is installed with a heating plate (54); The cooling component (4) comprises a left baffle (41), a multi-stage electric push rod (42), a right baffle (43), an air guide tube (44), a fan blade (46) and a motor (47); the left baffle (41) is fixedly connected to the left side of the upper end surface of the heat conducting plate (52); the right baffle (43) is fixedly connected to the right side of the upper end surface of the operating table (2); an air guide tube (44) is installed on the right side of the inner wall of the back support frame (3); a motor (47) is installed inside the air guide tube (44); a fan blade (46) is installed at the lower end of the motor (47); a linkage rod (49) is provided in the middle position of the left end surface of the lower mold body (53); and the multi-stage electric push rod (42) is installed at the left end of the linkage rod (49).

2. The environmentally friendly composite hot pressing molding device for automobile interior decoration parts according to claim 1 is characterized in that: A protective mesh plate (441) is installed on the lower end surface of the air guide tube (44), an air inlet cavity (48) is opened on the right side of the upper end surface of the back support frame (3), and an air filter mesh plate (45) is installed on the upper end of the air inlet cavity (48), and the air filter mesh plate (45) is made of a non-woven filter mesh.

3. The environmentally friendly composite hot pressing molding device for automobile interior decoration parts according to claim 1 is characterized in that: The heating plate (54) is made of a carbon fiber electric heating plate, the inner wall of the embedding cavity (55) is provided with a heat insulation layer (551), and the heat insulation layer (551) is made of heat insulation cotton, and the area of ​​the heating plate (54) is larger than the bottom area of ​​the lower mold body (53).

4. The environmentally friendly composite hot pressing molding device for automobile interior decoration parts according to claim 1 is characterized in that: Guide rods (511) are symmetrically arranged on the left and right sides of the upper end surface of the upper mold body (51), and an exhaust fan (57) is installed on the upper side of the left end surface of the side support plate (6), and the outlet of the exhaust fan (57) is connected to the inlet of an external industrial waste gas purifier through a pipeline.

5. The environmentally friendly composite hot pressing molding device for automobile interior decoration parts according to claim 1 is characterized in that: A through cavity (58) is provided on the upper inner side of the side support plate (6), a storage partition (11) is fixedly connected to the inner side of the support box (1), and a box door is installed on the front end surface of the support box (1).

Citation Information

Patent Citations

  • Hot press molding device for automotive upholstery

    CN220030954U