Antistatic color master batch cooling device for tarpaulin

By designing a cooling device including a sink and a feeding assembly, the masterbatch is actively caught by water-cooling cooling and wave-type rollers, the problems of color masterbatch breaking and high energy consumption in the prior art are solved, and high efficiency cooling and low-cost production are achieved.

CN222662615UActive Publication Date: 2025-03-25QINGDAO PLASTIC TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421283277.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-25
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In the prior art, the anti-static color masterbatch cooling device for tarpaulin is prone to be torn off due to drop when the color masterbatch is extruded, and the air-cooled cooling method consumes high energy and has high production cost.

Method used

A cooling device including a sink and a feed assembly is designed to cool down by water cooling and actively catch the masterbatch using a lifting push cylinder and a wave-type roller to prevent tear and improve the cooling effect through multi-stage cooling.

Benefits of technology

Effectively prevent the masterbatch from being broken at the drop, reduce production costs, improve cooling effect, save water resources, and ensure the stability of cooling water.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222662615U_ABST
    Figure CN222662615U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of color master batch processing, in particular to an antistatic color master batch cooling device for tarpaulin, which comprises a cooling component and is characterized in that the cooling component comprises a water tank, and at least three conveying components are arranged in the water tank. The push cylinder on one side pushes the push rod, the push rod pushes the connecting base, the connecting base drives one side of the connecting plate to be lifted, the rolling shaft is used for actively receiving color master batches, the phenomenon that the color master batches are pulled apart due to too large fall is avoided, the conveying assembly on the other side can lift the rolling shaft on the other side, the output height is matched with the height of the next working procedure, machining is convenient, and the production efficiency is improved. And the rolling shafts are wave-shaped, so that the color master batches can be separated and prevented from being adhered together.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch processing, in particular to an antistatic masterbatch cooling device for tarpaulins. Background Art

[0002] Masterbatch, also called color seed, is a new type of colorant for polymer materials, also known as pigment preparation. Masterbatch is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly attaching an extraordinary amount of pigment to the resin. It can be called a pigment concentrate, so its coloring power is higher than the pigment itself. When processing, a small amount of masterbatch is mixed with uncolored resin to achieve a colored resin or product with a designed pigment concentration;

[0003] A Chinese patent with a search announcement number of CN215359332U discloses an antistatic masterbatch cooling device for tarpaulins.

[0004] The above technical scheme comprises: a rectangular shell, the upper surface of the rectangular shell is fixedly connected to a masterbatch dispersing feed hopper on the left side, an air-cooling cooling structure is mounted on the outer wall of the rectangular shell, and the air-cooling cooling structure is located below the masterbatch dispersing feed hopper, and a water-cooling cooling structure is mounted in the inner cavity of the rectangular shell, and the water-cooling cooling structure is located below the air-cooling cooling structure; the masterbatch dispersing feed hopper stirs and breaks up the hot masterbatch put in, effectively avoiding the hot masterbatch from sticking together due to stacking, thereby ensuring the quality of the finished masterbatch; the scheme breaks up the hot masterbatch at the masterbatch dispersing feed hopper, and the masterbatch is cooled at the same time in this link; the masterbatch dropped from the masterbatch dispersing feed hopper is cooled in turn by the air-cooling cooling structure and the water-cooling cooling structure, and multiple cooling methods are used for multi-stage cooling to improve the cooling effect;

[0005] However, in the above scheme, the masterbatch is in the form of long strips when extruded and needs to be cut after cooling and shaping. However, this technology cannot actively catch the masterbatch. There is a height difference with the masterbatch. The masterbatch is not strong enough during the falling process and is easily torn off, affecting processing. This technology uses air cooling, which consumes a lot of energy and has high production costs.

[0006] Therefore, we propose an antistatic masterbatch cooling device for tarpaulin. Utility Model Content

[0007] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides an antistatic masterbatch cooling device for tarpaulin.

[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an antistatic masterbatch cooling device for tarpaulin, including a cooling component, characterized in that: the cooling component includes a water tank, a feeding component is arranged in the water tank, at least 3 feeding components are arranged, the feeding component includes two connecting plates, connecting rods are fixedly connected between the connecting plates, a plurality of connecting rod arrays are arranged, a roller is connected to the outer surface of the connecting rod, the cross-section of the roller is wavy, the roller is rotatably connected to the outside of the connecting rod, two connecting shafts are fixedly connected to the outside of the connecting plate, the two connecting shafts are distributed at both ends of the connecting plate, a connecting seat is rotatably connected to the connecting shaft, a push rod penetrating the water tank is fixedly connected to the lower end of the connecting seat, and the lower end of the push rod is movably connected to the output end of the push cylinder.

[0009] Preferably, the water trough is mounted on supporting legs, a water inlet hole is opened on one side of the water trough, a water outlet hole is arranged on one side of the water inlet hole, the water inlet hole and the water outlet hole are arranged in upper and lower distributions, the water inlet hole is lower than the water outlet hole, and the water outlet hole is higher than the material delivery component.

[0010] Preferably, a water inlet flange is fixedly connected to one side of the water inlet hole, and the water inlet flange is connected to a water pump through a water pipe. The water pump is arranged in a water tank. A water outlet flange is fixedly connected to one side of the water outlet hole, and the water outlet flange is connected to the water tank through a water pipe.

[0011] The utility model provides an antistatic masterbatch cooling device for tarpaulin, which has the following improvements and advantages compared with the prior art:

[0012] (1) The utility model adopts a method of lifting the height of the push cylinder to lift one side to receive the masterbatch. The feeding assembly includes two connecting plates, a connecting rod is fixedly connected between the connecting plates, and a plurality of connecting rods are arranged in an array. A roller is connected to the outer surface of the connecting rod, and the cross section of the roller is wavy. The roller is rotatably connected to the outside of the connecting rod. Two connecting shafts are fixedly connected to the outside of the connecting plate. The two connecting shafts are distributed at both ends of the connecting plate. A connecting seat is rotatably connected to the connecting shaft. A push rod that passes through the water tank is fixedly connected to the lower end of the connecting seat. The lower end of the push rod is movably connected to the output end of the push cylinder. The push rod is pushed by the push cylinder on one side, and the push rod pushes the connecting seat. The connecting seat drives one side of the connecting plate to be lifted, and the roller is used to actively receive the masterbatch to prevent the masterbatch from being torn off due to a large drop. The feeding assembly on the other side can lift the roller on the other side to match the output height with the height of the next process, which is convenient for processing. The roller is wavy and can separate the masterbatch to avoid sticking together.

[0013] (2) The utility model adopts water cooling to cool down the masterbatch. A water trough is arranged on the support leg. A water inlet hole is opened on one side of the water trough. A water outlet hole is arranged on one side of the water inlet hole. The water inlet hole and the water outlet hole are arranged in an upper and lower distribution. The water inlet hole is lower than the water outlet hole, and the water outlet hole is higher than the delivery component. A water inlet flange is fixedly connected to one side of the water inlet hole. The water inlet flange is connected to a water pump through a water pipe. The water pump is arranged in a water tank. A water outlet flange is fixedly connected to one side of the water outlet hole. The water outlet flange is connected to the water tank through a water pipe. By burying the conveying component in the cooling water, the masterbatch is cooled and shaped when it passes through the water trough. The water outlet flange is arranged at a high place. The cooling water leaks from the water outlet flange, flows back into the water tank, and is injected into the water trough through the water pump. Water resources can be saved, and the water temperature of the cooling water can be prevented from being too high, so that the masterbatch cannot be shaped, thereby ensuring stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0015] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural stereoscopic schematic diagram of the material feeding component in the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the cooling component in the utility model;

[0018] Figure 4 It is a structural plane schematic diagram of the cooling component in the utility model.

[0019] Legend:

[0020] 10. Feeding assembly; 11. Connecting plate; 12. Connecting rod; 13. Roller; 14. Connecting shaft; 15. Connecting seat; 16. Push cylinder; 17. Push rod; 20. Cooling assembly; 21. Water tank; 22. Water inlet flange; 23. Water outlet flange; 24. Water outlet hole; 25. Water inlet hole; 26. Support leg; 27. Water tank; 28. Water pump; 29. ​​Water pipe. DETAILED DESCRIPTION

[0021] Below, the invention is further described in conjunction with the accompanying drawings and specific embodiments:

[0022] Example 1

[0023] See also Figure 1 to Figure 2Embodiment 1 is described, including a cooling component 20, the cooling component 20 includes a water tank 21, cooling water is placed in the water tank 21 to cool the masterbatch and shape it, a feeding component 10 is arranged in the water tank 21, and the feeding component 10 is provided with at least 3 parts, which are respectively used for receiving materials, feeding materials and discharging materials, and the feeding component 10 includes two connecting plates 11, and a connecting rod 12 is fixedly connected between the connecting plates 11, and a plurality of connecting rods 12 are arranged in an array, and a roller 13 is connected to the outer sleeve of the connecting rod 12, and the masterbatch moves from the roller 13 to ensure the smoothness of the conveying, and the cross section of the roller 13 is Wave-shaped, the roller 13 is rotatably connected to the outside of the connecting rod 12, which can separate the masterbatch and prevent the masterbatch from sticking together. Two connecting shafts 14 are fixedly connected to the outside of the connecting plate 11. The two connecting shafts 14 are distributed at both ends of the connecting plate 11. The connecting shaft 14 is used to lift the connecting plate 11. A connecting seat 15 is rotatably connected to the connecting shaft 14. A push rod 17 that penetrates the water tank 21 is fixedly connected to the lower end of the connecting seat 15. The lower end of the push rod 17 is movably connected to the output end of the push cylinder 16. The push cylinder 16 pushes the push rod 17, and the push rod 17 pushes the connecting seat 15 to lift, and the other side remains stationary;

[0024] In this embodiment, the push cylinder 16 on one side pushes the push rod 17, the push rod 17 pushes the connecting seat 15, the connecting seat 15 drives the connecting shaft 14 to rise, the connecting shaft 14 drives one side of the connecting plate 11 to lift, and the push cylinder 16 on the other side remains stationary, and the roller 13 is used to actively catch the masterbatch to prevent the masterbatch from being torn off due to the large drop. The masterbatch on the roller 13 is wavy, and each masterbatch stays in the groove, which can separate the masterbatch and avoid sticking together. The feeding assembly 10 on the other side can lift the roller 13 on the other side to match the output height with the height of the next process for easy processing.

[0025] Example 2

[0026] See also Figure 1 , Figure 3 and Figure 4Example 2 is described, the cooling component 20 includes a water tank 21, the water tank 21 is mounted on the support leg 26, a water inlet hole 25 is opened on one side of the water tank 21, the water inlet hole 25 is used for water inlet, a water outlet hole 24 is set on one side of the water inlet hole 25, the water outlet hole 24 is used for water leakage, the water inlet hole 25 and the water outlet hole 24 are arranged in an upper and lower distribution, the water inlet hole 25 is lower than the water outlet hole 24, the cooling water reaches the height of the water outlet hole 24 and flows out from the water outlet hole 24, the water outlet hole 24 is higher than the feed delivery component 10, and the masterbatch can be buried in the cooling water, the water inlet hole 25 is A water inlet flange 22 is fixedly connected to the side of the water outlet hole 24. The water inlet flange 22 is connected to a water pump 28 through a water pipe 29. The water pump 28 is arranged in a water tank 27. The water pump 28 transports the water in the water tank 27 to the water pipe 29 and injects the water into the water tank 21 through the water inlet flange 22. A water outlet flange 23 is fixedly connected to one side of the water outlet hole 24. The water outlet flange 23 is connected to the water tank 27 through a water pipe 29. The cooling water reaches the height of the water outlet flange 23 and flows back into the water tank 27 from the water outlet flange 23. The cooling water is cooled in the water tank 27 to prevent the water temperature from being too high.

[0027] In this embodiment, water in the water tank 27 is transported to the water pipe 29 through the water pump 28, and is injected into the water tank 21 through the water pipe 29 and the water inlet flange 22. The transport component is buried in the cooling water. When the masterbatch passes through the water tank 21, the masterbatch is cooled and shaped. The water outlet flange 23 is set at a high place. The cooling water leaks from the water outlet flange 23 and flows back into the water tank 27 to cool the cooling water. The cooling water is then injected into the water tank 21 through the water pump 28, which can save water resources, avoid the cooling water temperature being too high, and fail to shape the masterbatch, thereby ensuring stability.

Claims

1. A cooling device for antistatic masterbatch for tarpaulin, comprising a cooling component (20), characterized in that: The cooling component (20) comprises a water tank (21), a material feeding component (10) is arranged in the water tank (21), at least three material feeding components (10) are arranged, the material feeding component (10) comprises two connecting plates (11), a connecting rod (12) is fixedly connected between the connecting plates (11), a plurality of connecting rods (12) are arranged in an array, a roller (13) is connected to the outer surface of the connecting rod (12), the cross section of the roller (13) is wavy, the roller (13) is rotatably connected to the outside of the connecting rod (12), two connecting shafts (14) are fixedly connected to the outside of the connecting plate (11), the two connecting shafts (14) are distributed at both ends of the connecting plate (11), a connecting seat (15) is rotatably connected to the connecting shaft (14), a push rod (17) that passes through the water tank (21) is fixedly connected to the lower end of the connecting seat (15), and the lower end of the push rod (17) is movably connected to the output end of the push cylinder (16).

2. The antistatic masterbatch cooling device for tarpaulin according to claim 1, characterized in that: The water trough (21) is mounted on the supporting legs (26); a water inlet hole (25) is provided on one side of the water trough (21); a water outlet hole (24) is provided on one side of the water inlet hole (25); the water inlet hole (25) and the water outlet hole (24) are arranged vertically; the water inlet hole (25) is lower than the water outlet hole (24), and the water outlet hole (24) is higher than the material delivery assembly (10).

3. The antistatic masterbatch cooling device for tarpaulin according to claim 2, characterized in that: A water inlet flange (22) is fixedly connected to one side of the water inlet hole (25), and the water inlet flange (22) is in communication with a water pump (28) via a water pipe (29). The water pump (28) is arranged in a water tank (27). A water outlet flange (23) is fixedly connected to one side of the water outlet hole (24), and the water outlet flange (23) is in communication with the water tank (27) via a water pipe (29).

Citation Information

Patent Citations

  • Antistatic color master batch cooling device for tarpaulin

    CN215359332U