Automatic piling device for traditional Chinese medicine decoction pieces
By designing an automated stacking device, the quantitative stacking and packaging of Chinese herbal medicines is achieved by using solenoid valves, infrared sensors and weighing sensors, which solves the problems of low efficiency and harmful effects of manual stacking in the prior art, and realizes an efficient and safe stacking and packaging process.
Patent Information
- Application Number
- CN202420590651.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing Chinese herbal medicine packaging adopts manual stacking method, which is inefficient and harmful to the staff.
An automated stacking device is designed to control the discharge speed by using a solenoid valve, and an infrared sensor ensures that the discharge port and the stacking box are on the same axis. The weighing sensor realizes quantitative stacking. The conveyor belt is transmitted to the packaged hopper under the motor drive for packaging.
Efficient quantitative stacking and packaging are achieved, work efficiency is improved, the harm to the staff's body is reduced, and the reuse rate of the device is improved.
Smart Images

Figure CN222663829U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing Chinese herbal medicine slices, in particular to an automatic stacking device for Chinese herbal medicine slices. Background Art
[0002] Chinese herbal medicines are Chinese medicinal materials that have been processed and prepared according to the theories and methods of traditional Chinese medicine and can be directly used in clinical Chinese medicine. Before the slices of Chinese medicine are shipped out, they need to be sorted and packaged.
[0003] At present, when packaging Chinese herbal medicines, manual stacking is generally adopted. The staff manually grabs the cut Chinese herbal medicines and places them on the quantitative scale. Then, according to the number of grams displayed on the quantitative scale, they take or add until the required number of grams is reached, and then manually stack them. The work efficiency is low, and the staff are easily harmed by being in the stacking environment for a long time. Utility Model Content
[0004] The utility model aims to provide an automatic stacking device for Chinese herbal medicine slices, wherein a discharge port whose discharge speed is controlled by a solenoid valve is arranged in the device body, an infrared sensor makes the discharge port and a stacking box coaxial, a weighing sensor is used for quantitative measurement in the stacking box, and a conveyor belt is driven by a motor to transmit the quantity to a filling lower hopper for packaging after stacking, thereby realizing quantitative stacking and solving the above-mentioned problems existing in the prior art.
[0005] In order to solve the above technical problems, the utility model adopts the following solutions:
[0006] An automatic stacking device for Chinese herbal medicine slices, comprising a feeding box arranged on the top of the device body, a feeding port and a discharging port respectively arranged on the top and bottom of the feeding box, a solenoid valve arranged on the discharging port, a stacking assembly arranged below the discharging port, the stacking assembly comprising a conveyor belt connected to a conveying roller, a plurality of stacking boxes arranged on the surface of the conveyor belt, a weighing sensor arranged on the inner bottom of the stacking box, an infrared sensor arranged on the bottom of the discharging port, a PLC controller arranged on the outside of the device body, the PLC controller being electrically connected to the weighing sensor, the infrared sensor and the solenoid valve respectively, and a loading lower hopper arranged on the left side of the conveyor belt.
[0007] Preferably, a plurality of bases are provided on the surface of the conveyor belt, convex grooves are provided in the bases, and an insertion plate is provided at the bottom of the stacking box, and the insertion plate is inserted into the convex grooves.
[0008] Preferably, springs fixedly connected to the connecting plate are provided on both sides of the convex groove.
[0009] Preferably, the distance between adjacent bases is greater than the horizontal length of the base.
[0010] Preferably, the stacking box comprises a first U-shaped plate and a second U-shaped plate, the two sides of the second U-shaped plate penetrate into the two sides of the first U-shaped plate, and the surface of the second bottom plate of the second U-shaped plate slides on the bottom surface of the first bottom plate of the first U-shaped plate.
[0011] Preferably, first slide grooves are provided on both sides of the first U-shaped plate, and limiting plates are provided on both side ends of the second U-shaped plate, and the aperture of the end of the first slide groove close to the second U-shaped plate is smaller than that of the end away from the second U-shaped plate.
[0012] Preferably, a convex strip is provided on the surface of the second bottom plate, a second slide groove is provided on the bottom surface of the first bottom plate, and the convex strip is located in the second slide groove.
[0013] Preferably, the weighing sensor is located at the center of the first bottom plate and further comprises a motor, which is respectively connected to the conveying roller and the PLC controller.
[0014] The utility model has the beneficial effects:
[0015] 1. The utility model is provided with a PLC controller and a discharging port driving a solenoid valve to control the discharging speed in the device body. The infrared sensor makes the discharging port and the stacking box be on the same axis. The weighing sensor is used for the quantitative quantity in the stacking box. The conveyor belt is driven by the motor to transmit the quantity to the sub-packaging hopper for packaging after stacking, thereby realizing intermittent discharging and transmission, completing quantitative stacking and packaging, and achieving high stacking efficiency.
[0016] 2. At the same time, a base is set on the surface of the conveyor belt to adapt to the insertion plates of stacking boxes of different specifications. The second U-shaped plate in the stacking box is extended and retracted in the first U-shaped plate to expand or reduce the entire stacking box space, thereby improving the reuse rate of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 For this utility model Figure 1 A partial enlarged schematic diagram of the middle circle A;
[0019] Figure 3 It is a top view of the stacking box of the utility model;
[0020] Figure 4 This is a cross-sectional view of the assembly of the first base plate and the second base plate of the utility model.
[0021] Figure markings: 1-device body, 2-feeding box, 20-feeding port, 21-discharging port, 22-solenoid valve, 3-stacking assembly, 30-conveying roller, 31-conveying belt, 32-base, 320-convex groove, 321-spring, 322-connecting plate, 33-stacking box, 330-inserting plate, 331-first U-shaped plate, 3310-first slide groove, 3311-second slide groove, 3312-first bottom plate, 332-second U-shaped plate, 3320-limiting plate, 3321-second bottom plate, 3322-convex strip, 34-motor, 4-packing lower hopper, 5-infrared sensor, 6-weighing sensor, 7-PLC controller. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below in conjunction with the embodiments and drawings, but the implementation manner of the present invention is not limited thereto.
[0023] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inside", "outside", "front", "back", "top", "bottom", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.
[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "open", "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Example 1
[0026] Embodiment 1 of the utility model is an automatic stacking device for Chinese herbal medicine slices, wherein a feed box 2 is arranged on the top of the device body 1, and an inlet 20 and an outlet 21 are respectively arranged on the top and bottom of the feed box 2, and the outlet 21 is provided with a solenoid valve 22, and a stacking assembly 3 is arranged below the outlet 21, and the stacking assembly 3 includes a conveyor belt 31 connected to a conveying roller 30, and a plurality of stacking boxes 33 are arranged on the surface of the conveyor belt 31, and a weighing sensor 6 is arranged on the inner bottom of the stacking box 33, and an infrared sensor 5 is arranged on the bottom of the outlet 21, and a PLC controller 7 is arranged on the outside of the device body 1, and the PLC controller 7 is electrically connected to the weighing sensor 6, the infrared sensor 5 and the solenoid valve 22, respectively, and a filling lower hopper 4 is arranged on the left side of the conveyor belt 31.
[0027] Reference Figure 1 The Chinese herbal medicine pieces to be stacked enter the feeding box 2 through the feed port 20 for collection, and then are discharged through the discharge port 21 for stacking. The infrared sensor 5 is used to monitor whether the discharge port 21 and the stacking box 33 above the conveyor belt 31 are in the same axial position. When they are in the same axial position, the solenoid valve 22 is controlled to open for the Chinese herbal medicine pieces to fall from the discharge port 21 to the inside of the stacking box 33. At the same time, a weighing sensor 6 is arranged inside the stacking box 33. The weighing sensor 6 transmits the weight information of the Chinese herbal medicine pieces inside the stacking box 33 to the PLC controller 7. The PLC controller 7 then compares this weight with the required stacking weight, so that the solenoid valve 22 controls the discharge speed of the Chinese herbal medicine pieces, so that the weight of the Chinese herbal medicine pieces in the final stacking meets the requirements.
[0028] It should be noted that the PLC controller 7 will also control the rotation speed and switch of the conveyor roller 30. During the discharging process, the PLC controller 7 will control the conveyor roller 30 to close, so that the stacking box 33 is stationary on the surface of the conveyor belt 31 to discharge the material, so as to avoid the movement of the stacking box 33 during discharging and cause the Chinese herbal medicine pieces to fall. After the stacking is completed, the weighing sensor 6 transmits the weight information to the PLC controller 7, and the PLC controller 7 restarts the transmission of the stacking box 33. The Chinese herbal medicine pieces loaded in the stacking box 33 are transmitted to the position of the sub-packaging lower hopper 4 on the left side, and the Chinese herbal medicine pieces inside it fall into the sub-packaging lower hopper 4 for subsequent packaging operations, and then the empty stacking box 33 continues to be transmitted. When it is transmitted to the bottom of the conveyor belt 31, the debris inside the stacking box 33 will fall to the bottom of the device body 1 for collection, which is convenient for emptying the inside of the stacking box 33 to reduce the impact of the next stacking of Chinese herbal medicine pieces.
[0029] In some preferred embodiments, a plurality of bases 32 are provided on the surface of the conveyor belt 31, and a convex groove 320 is provided in the base 32. A penetration plate 330 is provided at the bottom of the stacking box 33, and the penetration plate 330 penetrates into the convex groove 320. Springs 321 fixedly connected to the connecting plate 322 are provided on both sides of the convex groove 320. The spacing between adjacent bases 32 is greater than the horizontal length of the base 32.
[0030] Reference Figure 2 The base 32 can be used to insert a plurality of stacking boxes 33 of different specifications under the condition of ensuring stacking, thereby improving the utilization rate of the base 32. A convex groove 320 is mainly arranged in the base 32, and a spring 321 and a connecting plate 322 arranged in the convex groove 320 are used for inserting plates 330 of different specifications. The inserting plate 330 is located in the convex groove 320 to fix the stacking box 33, and the assembly is stable during the discharging process.
[0031] Moreover, the spacing between the adjacent bases 32 is greater than the horizontal length of the base 32, which mainly provides conditions for transferring the Chinese herbal medicine pieces in the stacking box 33 to the sub-packaging lower hopper 4, and avoids the mixing of Chinese herbal medicine pieces in other stacking boxes 33 due to too small spacing, resulting in uneven weight of subsequent packaging. At the same time, the height of the right and left sides of the sub-packaging lower hopper 4 gradually becomes lower, which is conducive to shielding the Chinese herbal medicine pieces on the right side, thereby preventing the Chinese herbal medicine pieces from flying out.
[0032] Example 2
[0033] The difference between this embodiment 2 and embodiment 1 is that the stacking box 33 includes a first U-shaped plate 331 and a second U-shaped plate 332, both sides of the second U-shaped plate 332 penetrate into both sides of the first U-shaped plate 331, and the surface of the second bottom plate 3321 of the second U-shaped plate 332 slides on the bottom surface of the first bottom plate 3312 of the first U-shaped plate 331.
[0034] Reference Figure 3 and Figure 4 The stacking box 33 is composed of a first U-shaped plate 331 and a second U-shaped plate 332, and the second U-shaped plate 332 penetrates into the first U-shaped plate 331, thereby driving the second bottom plate 3321 to slide in the first bottom plate 3312. A suitable accommodating space can be selected according to the volume of the required Chinese herbal medicine pieces, thereby improving the multiple uses of the stacking box 33.
[0035] In some preferred embodiments, first slide grooves 3310 are provided on both sides of the first U-shaped plate 331, and stopper plates 3320 are provided on both sides of the second U-shaped plate 332. The aperture of the end of the first slide groove 3310 close to the second U-shaped plate 332 is smaller than that of the end away from the second U-shaped plate 332. The surface of the second bottom plate 3321 is provided with a convex strip 3322, and the bottom surface of the first bottom plate 3312 is provided with a second slide groove 3311, and the convex strip 3322 is located in the second slide groove 3311.
[0036] Specifically, by setting the first slide groove 3310, the two ends of the second U-shaped plate 332 can move in the first slide groove 3310. Since the insertion end of the first slide groove 3310 is smaller than the width of the limit plate 3320, the limit plate 3320 can be better limited in the first slide groove 3310 to avoid separation. Therefore, the convex strip 3322 of the second bottom plate 3321 moves in the second slide groove 3311 of the first bottom plate 3312, expanding or reducing the space of the entire stacking box 33, so that the space of the stacking box 33 and the size of the evenly divided Chinese medicine guide slices are matched with each other, thereby improving the utilization rate of the device.
[0037] In some preferred embodiments, the weighing sensor 6 is located at the center of the first bottom plate 3312, and further includes a motor 34, which is respectively connected to the conveying roller 30 and the PLC controller 7. The weighing sensor 6 is located at the center of the first bottom plate 3312 to facilitate real-time detection of the weight inside the stacking box 33. At the same time, the motor 34 is arranged to drive the conveying roller 30 to open or close or adjust the conveying speed under the action of the PLC controller 7, so as to realize automatic stacking and improve the stacking efficiency.
[0038] The working principle of the device is that after the preset value of the weighing sensor 6 is set by the PLC controller 7 according to the required stacking weight, the Chinese herbal medicine pieces are fed into the feeding box 2 through the inlet 20. When the infrared sensor 5 detects that the stacking box 33 and the discharge port 21 are on the same axis, the motor 34 stops the driving roller at the same time. After the stacking box 33 is in a stationary state, the PLC controller 7 drives the solenoid valve 22 to start the discharge of the Chinese herbal medicine pieces. When the number of Chinese herbal medicine pieces in the stacking box 33 meets the requirements, the weighing sensor 6 transmits this information to the PLC controller 7, and the PLC controller 7 drives the motor 34 to drive the conveyor roller 30 to drive the conveyor belt 31 to work again, so as to realize intermittent discharge. When the stacking box 33 loaded with Chinese herbal medicine pieces moves to the position of the sub-packaging lower hopper 4, the Chinese herbal medicine pieces fall into it for subsequent packaging operations. The utility model sets a PLC controller 7 and a discharge port 21 driving a solenoid valve 22 to control the discharge speed in the device body 1, an infrared sensor 5 makes the discharge port 21 and the stacking box 33 on the same axis, a weighing sensor 6 is used for quantitative determination in the stacking box 33, and a conveyor belt 31 is driven by a motor 34 to be transmitted to the sub-packaging lower hopper 4 for packaging after stacking, so as to realize intermittent discharge and transmission, complete quantitative stacking and packaging, and achieve high stacking efficiency. At the same time, a base 32 is set on the surface of the conveyor belt 31 to adapt to the insertion plate 330 of the stacking boxes 33 of different specifications, and the second U-shaped plate 332 in the stacking box 33 is telescopic in the first U-shaped plate 331 to expand or reduce the entire stacking box 33 space, thereby improving the reuse rate of the device.
[0039] The above is only a preferred embodiment of the utility model and does not limit the utility model in any form. According to the technical essence of the utility model, within the spirit and principles of the utility model, any simple modification, equivalent replacement and improvement made to the above embodiment still falls within the protection scope of the technical solution of the utility model.
Claims
1. An automatic stacking device for Chinese herbal medicine slices, characterized in that: A feeding box (2) is arranged on the top of the device body (1); a feeding port (20) and a discharging port (21) are arranged on the top and bottom of the feeding box (2) respectively; the discharging port (21) is provided with a solenoid valve (22); a stacking assembly (3) is arranged below the discharging port (21); the stacking assembly (3) comprises a conveyor belt (31) connected to a conveyor roller (30); a plurality of stacking boxes (33) are arranged on the surface of the conveyor belt (31); a weighing sensor (6) is arranged on the inner bottom of the stacking box (33); an infrared sensor (5) is arranged at the bottom of the discharging port (21); a PLC controller (7) is arranged on the outside of the device body (1); the PLC controller (7) is electrically connected to the weighing sensor (6), the infrared sensor (5) and the solenoid valve (22) respectively; and a discharging lower hopper (4) is arranged on the left side of the conveyor belt (31).
2. The automatic stacking device for Chinese herbal medicine slices according to claim 1, characterized in that: The surface of the conveyor belt (31) is provided with a plurality of bases (32), and a convex groove (320) is provided in the base (32). The bottom of the stacking box (33) is provided with an insertion plate (330), and the insertion plate (330) is inserted into the convex groove (320).
3. The automatic stacking device for Chinese herbal medicine slices according to claim 2, characterized in that: Springs (321) fixedly connected to the connecting plate (322) are provided on both sides of the convex groove (320).
4. The automatic stacking device for Chinese herbal medicine slices according to claim 2, characterized in that: The distance between adjacent bases (32) is greater than the horizontal length of the base (32).
5. The automatic stacking device for Chinese herbal medicine slices according to claim 2, characterized in that: The stacking box (33) comprises a first U-shaped plate (331) and a second U-shaped plate (332), the two sides of the second U-shaped plate (332) penetrate into the two sides of the first U-shaped plate (331), and the surface of the second bottom plate (3321) of the second U-shaped plate (332) slides on the bottom surface of the first bottom plate (3312) of the first U-shaped plate (331).
6. The automatic stacking device for Chinese herbal medicine slices according to claim 5, characterized in that: A first slide groove (3310) is provided on both sides of the first U-shaped plate (331), and a limit plate (3320) is provided on both side ends of the second U-shaped plate (332), and the aperture of the end of the first slide groove (3310) close to the second U-shaped plate (332) is smaller than that of the end away from the second U-shaped plate (332).
7. The automatic stacking device for Chinese herbal medicine slices according to claim 5, characterized in that: The surface of the second bottom plate (3321) is provided with a convex strip (3322), the bottom surface of the first bottom plate (3312) is provided with a second slide groove (3311), and the convex strip (3322) is located in the second slide groove (3311).
8. The automatic stacking device for Chinese herbal medicine slices according to claim 5, characterized in that: The weighing sensor (6) is located at the center of the first bottom plate (3312) and also includes a motor (34). The motor (34) is connected to the conveying roller (30) and the PLC controller (7) respectively.