Spring boxing mechanism

By designing a spring packing mechanism including a linear drive mechanism and a material collection auxiliary device, the problem of manual finishing and packing efficiency in the prior art is solved, automatic packing is realized, efficiency and accuracy are improved, and cost is reduced.

CN222663989UActive Publication Date: 2025-03-25WUJIANG JUHENG PRECISION SPRING HARDWARE CO LTD
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Patent Information

Application Number
CN202421210738.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-25
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the production process of existing springs, it is necessary to manually organize, count and pack the springs, resulting in high labor costs, low efficiency, and easy to count errors, affecting the quality of the packing.

Method used

A spring packing mechanism is designed, including a linear drive mechanism and a material collection auxiliary device. The linear drive mechanism realizes the synchronous movement of the carton through horizontal guide rails and sliders. The material collection auxiliary device uses guide plates and counting sensors to automatically drop the spring into the loading space of the carton, and moves the carton to complete the loading according to the counting.

Benefits of technology

Through the automated packing process, manual operation is reduced, packing efficiency and accuracy is improved, labor costs are reduced, and springs are efficient and fast packing are ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222663989U_ABST
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Abstract

The utility model discloses a spring boxing mechanism which comprises a linear driving mechanism, the linear driving mechanism comprises a horizontal guide rail and a sliding block connected with the guide rail in a sliding mode, a supporting platform is arranged on the sliding block, a paper box with an opening in the upper portion is arranged on the supporting platform, and a vertical partition plate is arranged in the paper box. The partition plates divide the interior of the carton into a plurality of loading spaces, the carton and the supporting platform synchronously move along with the sliding blocks under driving of the linear driving mechanism so as to bear falling springs, a material collecting auxiliary device is arranged on one side of the linear driving mechanism, a guide plate is arranged on the material collecting auxiliary device, and the springs fall into one loading space of the carton along the guide plate after falling. A counting sensor is arranged at the position, close to the first end, of the material collecting auxiliary device. When the count of the passing springs reaches a preset numerical value, the sliding block drives the carton to move so that the springs falling subsequently can fall into other loading spaces. The packing machine enables packing to be faster, improves automation degree, and reduces counting errors.
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Description

Technical Field

[0001] The utility model relates to the technical field of springs, in particular to a spring packaging mechanism. Background Art

[0002] In the final stage of spring production, springs need to be sorted, counted, packaged, and finally boxed for storage and transportation. The common spring production method is to drop the newly blanked springs into the box below, arranging them in a disorderly manner. The springs need to be sorted and boxed manually again. This method has high labor costs and low efficiency. Manual labor is prone to counting errors, which has a certain impact on the packing of springs. Utility Model Content

[0003] In view of the above-mentioned technical problems, the purpose of the utility model is to provide a spring packing mechanism to reduce counting errors and improve packing efficiency.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A spring packing mechanism comprises a linear drive mechanism, the linear drive mechanism comprises a horizontal guide rail and a slider slidably connected to the guide rail, the slider is provided with a support platform, the support platform is provided with a carton with an upper opening, the carton is provided with a vertical partition, the partition divides the interior of the carton into a plurality of loading spaces, and the carton and the support platform move synchronously with the slider under the drive of the linear drive mechanism; a material receiving auxiliary device is provided on one side of the linear drive mechanism, a guide plate is provided on the material receiving auxiliary device, a first end located at a high position and a second end located at a low position are provided on the guide plate, an inwardly concave arc surface is formed between the first end and the second end, after the spring is dropped, it moves from the first end along the arc surface, passes through the second end, leaves the guide plate and falls into a loading space of the carton, a counting sensor is provided near the first end of the material receiving auxiliary device, and when the count of the springs that have passed reaches a preset value, the slider drives the carton to move so that the subsequent dropped springs fall into other loading spaces.

[0006] Preferably, a weighing module is provided in the support platform, and a display screen for displaying weight is provided on the side of the support platform.

[0007] Preferably, a warning light is provided on the support platform, and the warning light is on when the weighing data of the weighing module does not correspond to the measurement data of the counting sensor.

[0008] Preferably, a baffle is provided on the edge of the support platform, and one side of the carton abuts against the baffle.

[0009] Preferably, the material collecting auxiliary device includes a first side plate and a second side plate located on both sides of the guide plate, a movable plate is arranged between the first side plate and the second side plate, the part of the guide plate located between the movable plate and the first side plate forms a guide channel for the spring to pass through, the movable plate is horizontally slidably connected to the first side plate, and the width of the guide channel changes when the movable plate moves.

[0010] Preferably, the second side plate is provided with a through hole, the movable plate is provided with a sliding rod corresponding to the through hole, the sliding rod connected to the movable plate passes through the through hole and extends to the outside of the second side plate, and a handle is provided at the end of the sliding rod.

[0011] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0012] The utility model comprises a spring packing mechanism including a linear drive mechanism, which includes a horizontal guide rail and a slider slidably connected to the guide rail, a support platform is arranged on the slider, a carton with an upper opening is arranged on the support platform, a vertical partition is arranged in the carton, the partition divides the inside of the carton into a plurality of loading spaces, the carton and the support platform move synchronously with the slider under the drive of the linear drive mechanism to receive the fallen spring, a material receiving auxiliary device is arranged on one side of the linear drive mechanism, a guide plate is arranged on the material receiving auxiliary device, the spring falls into a loading space of the carton along the guide plate after falling, a counting sensor is arranged near the first end of the material receiving auxiliary device, when the count of the springs passing through reaches a preset value, the slider drives the carton to move so that the subsequent fallen springs fall into other loading spaces, and the cartons are filled in sequence, so that packing is faster, the degree of automation is improved, the counting error is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The technical solution of the utility model is further described below in conjunction with the accompanying drawings:

[0014] Attached Figure 1 It is a three-dimensional diagram of the spring packing mechanism of the utility model;

[0015] Attached Figure 2 It is a stereoscopic diagram from another perspective of the spring packaging mechanism of the utility model.

[0016] Among them: 1. linear drive mechanism; 2. guide rail; 3. support platform; 31. display screen; 32. warning light; 33. baffle; 4. carton; 5. partition; 6. material collection auxiliary device; 61. first side plate; 62. second side plate; 63. moving plate; 64. slide bar; 65. handle; 7. guide plate; 71. first end; 72. second end; 8. counting sensor; 9. spring. DETAILED DESCRIPTION

[0017] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0018] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0019] As attached Figure 1 , Attachment Figure 2 The utility model spring packing mechanism is shown, including a linear drive mechanism 1, the linear drive mechanism 1 includes a horizontal guide rail 2 and a slider slidably connected to the guide rail 2, the slider is connected to a support platform 3, a carton 4 with an upper opening is placed on the support platform 3, the carton 4 is used to store springs 9, a vertical partition 5 is placed in the carton 4, the partition 5 divides the inside of the carton 4 into a plurality of loading spaces, the width of the loading space is slightly larger than the width of the spring 9. Driven by the linear drive mechanism 1, the carton 4 and the support platform 3 move synchronously with the slider, so that the loading space receives the fallen spring 9.

[0020] One side of the linear drive mechanism 1 is provided with a material receiving auxiliary device 6, on which a guide plate 7 is installed, and the guide plate 7 has a first end 71 located at a high position and a second end 72 located at a low position, and an inwardly concave arc surface is formed between the first end 71 and the second end 72. After the spring 9 is dropped, it moves along the arc surface from the first end 71, passes through the second end 72, and then leaves the guide plate 7 and falls into a loading space of the carton 4. A counting sensor 8 is installed near the first end 71 of the material receiving auxiliary device 6. When the count of the springs 9 passing by reaches a preset value, the slider drives the carton 4 to move so that the subsequent falling springs 9 fall into other loading spaces, and the packing is completed after each loading space is filled in turn.

[0021] A weighing module is arranged inside the support platform 3, and a display screen 31 for displaying weight is installed on the side of the support platform 3. A warning light 32 is installed on the support platform 3. When the weighing data of the weighing module does not correspond to the measurement data of the counting sensor 8, the warning light 32 is on, reminding the staff to check and confirm whether the reason is that the spring 9 does not fall smoothly on the guide plate 7 or the spring 9 falls outside the carton 4.

[0022] A baffle 33 is installed at the edge of the support platform 3, and one side of the carton 4 is against the baffle 33, so that the carton 4 keeps synchronization when the slider moves and does not cause deviation due to acceleration, resulting in the opening of the carton 4 being unable to align with the second end 72 of the guide plate 7, so that the spring 9 can fall accurately into the loading space.

[0023] The material collecting auxiliary device 6 includes a first side plate 61 and a second side plate 62 located on both sides of the guide plate 7, a movable plate 63 is provided between the first side plate 61 and the second side plate 62, the portion of the guide plate 7 located between the movable plate 63 and the first side plate 61 forms a guideway through which the spring 9 can pass, the movable plate 63 is horizontally slidably connected to the first side plate 61, and the width of the guideway changes when the movable plate 63 moves to accommodate springs 9 of different widths. A through hole is processed on the second side plate 62, and a slide bar 64 corresponding to the through hole is connected to the movable plate 63. The slide bar 64 connected to the movable plate 63 passes through the through hole and extends to the outside of the second side plate 62, and a handle 65 is connected to the end of the slide bar 64. The width of the guideway can be manually adjusted by holding the handle, so that the applicability of the material collecting auxiliary device 6 is wider.

[0024] The spring 9 packing mechanism of the utility model is placed under the spring machine. After the formed spring 9 is cut from the wire and falls, it slides from the first end 71 of the guide plate 7 to the second end 72 and falls into a loading space of the carton 4. The counting sensor 8 counts the springs 9 passing through, and the weighing module in the support platform 3 weighs the carton 4. When the weight and the number of springs 9 reach the corresponding preset values ​​at the same time, the linear drive mechanism 1 drives the slider to move the carton 4 to the right by the width of a loading space, so that the subsequent falling springs 9 fall into the second loading space, and the carton 4 is filled in turn to complete the packing.

[0025] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A spring packing mechanism, characterized in that: The invention comprises a linear drive mechanism, which comprises a horizontal guide rail and a slider slidably connected to the guide rail, a support platform is arranged on the slider, a carton with an upper opening is arranged on the support platform, a vertical partition is arranged in the carton, the partition divides the interior of the carton into a plurality of loading spaces, and the carton and the support platform move synchronously with the slider under the drive of the linear drive mechanism; a material receiving auxiliary device is arranged on one side of the linear drive mechanism, a guide plate is arranged on the material receiving auxiliary device, a first end located at a high position and a second end located at a low position are arranged on the guide plate, a concave arc surface is formed between the first end and the second end, after the spring is dropped, it moves from the first end along the arc surface, passes through the second end, leaves the guide plate and falls into a loading space of the carton, a counting sensor is arranged near the first end of the material receiving auxiliary device, and when the count of the springs passing through reaches a preset value, the slider drives the carton to move so that the subsequent dropped springs fall into the loading space.

2. The spring packing mechanism according to claim 1, characterized in that: A weighing module is arranged inside the supporting platform, and a display screen for displaying weight is arranged on the side of the supporting platform.

3. The spring packing mechanism according to claim 2, characterized in that: A warning light is arranged on the supporting platform, and the warning light is on when the weighing data of the weighing module does not correspond to the measurement data of the counting sensor.

4. The spring packing mechanism according to claim 1, characterized in that: A baffle is provided at the edge of the support platform, and one side of the carton abuts against the baffle.

5. The spring packing mechanism according to claim 1, characterized in that: The material receiving auxiliary device includes a first side plate and a second side plate located on both sides of the guide plate, a movable plate is arranged between the first side plate and the second side plate, the part of the guide plate located between the movable plate and the first side plate forms a guide path for the spring to pass through, the movable plate is horizontally slidably connected to the first side plate, and the width of the guide path changes when the movable plate moves.

6. The spring packing mechanism according to claim 5, characterized in that: The second side plate is provided with a through hole, the movable plate is provided with a sliding rod corresponding to the through hole, the sliding rod connected to the movable plate passes through the through hole and extends to the outside of the second side plate, and a handle is provided at the end of the sliding rod.