Particle bag unpacking device

By designing a particulate bag unpacking device, using loading and conveying, breaking, screening and air selection technologies, the problems of high labor intensity, low efficiency and high cost in manual unpacking are solved, and automated unpacking and material screening are realized, which improves work efficiency and safety.

CN222664033UActive Publication Date: 2025-03-25ANHUI MEIJIN AGRI TECH CO LTD
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Patent Information

Application Number
CN202421507906.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-03-25
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the prior art, manual unpacking of particulate matter bags has problems such as high labor intensity, low work efficiency and high cost, especially when dealing with toxic, strong corrosion, high dust and other materials, it poses a threat to the physical health of the operator.

Method used

A particulate bag unpacking device is designed, including a feeding conveying device and a screening mechanism. The small bag to be unpacked is guided to the screening mechanism through the bag breaking mechanism and the deflector. The roller screen and fan are used for screening and air selection, so as to realize automatic unpacking and material screening.

Benefits of technology

Automatic unpacking has been realized, which has reduced labor intensity and cost, improved work efficiency, reduced dust pollution, and is beneficial to the health protection of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of unpacking devices, and discloses a particulate matter bag unpacking device which comprises a feeding conveying device and a screening mechanism, a feeding port is formed in the top end of the feeding conveying device, a bag breaking mechanism is fixedly connected to the bottom of the feeding port, and a flow guide plate is fixedly connected to the bottom of the bag breaking mechanism. A screening mechanism is arranged at the bottom end of the guide plate, a waste bag outlet is formed in one end of the screening mechanism, a receiving hopper is arranged at the bottom of the screening mechanism, an air bellow is arranged at the bottom of the receiving hopper, a discharging port is formed in the bottom of the air bellow, and a finished product conveying device is arranged at the bottom of the discharging port; small packages to be unpacked are conveyed to the package breaking mechanism through the feeding conveying device, after package breaking treatment, a mixture passes through a flow guide plate to reach the screening mechanism to be screened, grains of the mixture subjected to package breaking enter a receiving hopper through a roller screen, and secondary winnowing screening is conducted on the grains through air blowing of a draught fan; and the winnowed grains are conveyed out through the finished product conveying device.
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Description

Technical Field

[0001] The utility model relates to the technical field of unpacking devices, in particular to a particle bag unpacking device. Background Art

[0002] The unpacking device is an automated equipment commonly used in industrial production. It is mainly used to quickly and safely unpack the materials in the packaging bag and transfer them to the next production link. These devices are widely used in chemical, food, pharmaceutical, building materials and other industries, especially suitable for bagged granules, powders, blocks and other materials. The unpacking device is designed to improve production efficiency and reduce the tedious and time-consuming manual operation. Especially in those occasions with high requirements for environmental hygiene, it can effectively reduce the dust pollution caused by manual unpacking, improve work efficiency and reduce labor intensity.

[0003] With regard to the existing related technologies, the utility model inventor believes that the following defects exist: unpacking and processing are often required in the rework of bagged particulate matter, and manual unpacking is generally adopted. The packaging bags are manually opened and the materials in the bags are poured into the conveying equipment. This unpacking method has the disadvantages of high labor intensity, low work efficiency and extremely high cost. Especially for the unpacking of toxic, highly corrosive, high-dust and other materials, operators are required to wear protective equipment such as masks, glasses, gloves, etc. Even so, working in such a harsh environment will pose a threat to the health of the operators. Utility Model Content

[0004] In order to solve the existing general manual unpacking method, in which the packaging bags are opened manually and the materials in the bags are poured into the conveying equipment, this unpacking method has the technical problems of high labor intensity, low work efficiency and extremely high cost, the utility model provides a particle bag unpacking device.

[0005] The utility model is implemented by the following technical scheme: a particle bag unpacking device, comprising a feeding conveying device and a screening mechanism, wherein a feeding port is arranged at the top of the feeding conveying device, a bag breaking mechanism is fixedly connected to the bottom of the feeding port, a guide plate is fixedly connected to the bottom of the bag breaking mechanism, a screening mechanism is arranged at the bottom end of the guide plate, and a shell is arranged outside the screening mechanism;

[0006] A waste bag outlet is provided at one end of the screening mechanism, a receiving hopper is provided at the bottom of the screening mechanism, a bellows is provided at the bottom of the receiving hopper, a discharge port is provided at the bottom of the bellows, a finished product conveying device is provided at the bottom of the discharge port, an air blast channel is fixedly connected to one end of the bellows, a fan is provided at one end of the air blast channel, and the fan is located inside the outer shell.

[0007] Preferably, the bag breaking mechanism includes a lower bag channel, the top of the lower bag channel is fixedly connected to the bottom of the feed port, and the bottom of the lower bag channel is fixedly connected to the top of the guide plate. When the small bag to be unpacked reaches the inside of the feed port from the top of the loading conveying device, it passes through the lower bag channel for bag breaking, and then reaches the inside of the screening mechanism through the guide plate.

[0008] Preferably, a first crushing roller and a second crushing roller are arranged inside the lower bag channel, and one end of the lower bag channel and the first crushing roller are fixedly connected to a motor, and the motor is located outside the lower bag channel.

[0009] Preferably, the first crushing roller and the second crushing roller are rotatably connected inside the lower bag channel, and the first crushing roller and the second crushing roller rotate in opposite directions.

[0010] Preferably, the screening mechanism includes a roller screen, the bottom end of the guide plate is located inside one end of the roller screen, one end of the waste bag outlet is located at the other end of the roller screen, and the other end of the waste bag outlet is located outside the outer shell.

[0011] Preferably, the roller screen is in a cylindrical shape, and a plurality of sub-screen holes are machined around the roller screen, and the sub-screen holes are rotatably connected to the inside of the shell.

[0012] Preferably, the roller screen is in an inclined state, and the bottom end of the roller screen is close to one end of the waste bag outlet.

[0013] Preferably, the bottom of the loading and conveying device is fixedly connected to a fixed bracket, and the bottom of the fixed bracket is fixedly connected to a plurality of rollers.

[0014] Preferably, the bottom of the finished product conveying device is fixedly connected to a support frame, and the bottom of the support frame is fixedly connected to a plurality of rollers.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] When the utility model is in use, the small packages to be opened are transported to the inside of the feed port through the loading conveying device, and reach the inside of the bag breaking mechanism through the feed port, and the bag breaking process is performed by relative rotation of the first crushing roller and the second crushing roller. After the bag is broken, the mixture after the bag is broken is guided by the guide plate to the inside of the screening mechanism for screening, and the grains in the broken bag mixture pass through the roller screen to enter the inside of the receiving hopper, and the waste bag is discharged through the waste bag outlet after reaching the bottom of the screening mechanism, and then the fan is started to make the fan blow air through the blast channel to the inside of the bellows, and the grains are screened for the second time by air selection, and the impurities are filtered by air selection, so that the grains after air selection reach the bottom of the finished product conveying device through the discharge port, and finally are sent out by the finished product conveying device for collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a structural diagram of the connection between the discharge port and the finished product conveying device of the utility model;

[0019] Figure 3 It is a schematic diagram of the connection structure between the screening mechanism and the receiving hopper of the utility model;

[0020] Figure 4 For the utility model Figure 3 Enlarged schematic diagram of part A in the middle.

[0021] In the figure: 1. feeding conveying device; 2. screening mechanism; 201. roller screen; 202. screening holes; 3. fixed bracket; 4. feeding port; 5. bag breaking mechanism; 501. bag lowering channel; 502. first crushing roller; 503. second crushing roller; 6. guide plate; 7. outer shell; 8. receiving hopper; 9. fan; 10. discharge port; 11. waste bag outlet; 12. finished product conveying device; 13. support frame; 14. blast channel; 15. bellows. DETAILED DESCRIPTION

[0022] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0023] Example 1: Please refer to Figure 1 - Figure 4 , a particle bag unpacking device of the present embodiment comprises a feeding conveying device 1 and a screening mechanism 2, a feeding port 4 is arranged at the top of the feeding conveying device 1, a bag breaking mechanism 5 is fixedly connected to the bottom of the feeding port 4, a guide plate 6 is fixedly connected to the bottom of the bag breaking mechanism 5, a screening mechanism 2 is arranged at the bottom end of the guide plate 6, a shell 7 is arranged outside the screening mechanism 2, a waste bag outlet 11 is arranged at one end of the screening mechanism 2, a receiving hopper 8 is arranged at the bottom of the receiving hopper 8, a bellows 15 is arranged at the bottom of the bellows 15, a discharge port 10 is arranged at the bottom of the bellows 15, a finished product conveying device 12 is arranged at the bottom of the discharge port 10, one end of the bellows 15 is fixedly connected to a blast channel 14, one end of the blast channel 14 is arranged with a fan 9, and the fan 9 is located inside the shell 7;

[0024] The small package to be opened is placed at the bottom of the loading conveyor 1, and the loading conveyor 1 is started to transport the small package to be opened to the top of the loading conveyor 1, so that the small package to be opened is transferred from the top of the loading conveyor 1 to the inside of the feed port 4, and then to the inside of the package breaking mechanism 5 through the feed port 4, and is broken by the package breaking mechanism 5;

[0025] Secondly, after the bag is broken by the bag breaking mechanism 5, the broken mixture is guided by the guide plate 6 to the inside of the screening mechanism 2 for screening, and the screening mechanism 2 is rotated and rolled inside the shell 7, thereby driving the broken mixture to rotate, so that the grains reach the inside of the receiving hopper 8;

[0026] Then, the fan 9 is started to blow air through the inside of the air blowing channel 14 to the inside of the wind box 15, and the grains are screened twice, and the impurities are filtered by air separation. The grains after air separation will reach the discharge port 10, and then reach the bottom of the finished product conveying device 12 through the discharge port 10, and finally be conveyed out through the finished product conveying device 12. At the same time, the waste bag reaches the bottom end of the screening mechanism 2 and reaches the waste bag outlet 11 for discharge;

[0027] Further, the bag breaking mechanism 5 includes a bag lowering channel 501, the top of the bag lowering channel 501 is fixedly connected to the bottom of the feed port 4, and the bottom of the bag lowering channel 501 is fixedly connected to the top of the guide plate 6. When the small bag to be opened reaches the inside of the feed port 4 from the top of the feeding conveyor 1, it passes through the bag lowering channel 501 and is broken, so that the broken bag mixture reaches the top of the guide plate 6, and then reaches the inside of the screening mechanism 2 through the guide plate 6;

[0028] Further, the lower bag channel 501 is provided with a first crushing roller 502 and a second crushing roller 503, and one end of the lower bag channel 501 and the first crushing roller 502 are fixedly connected to a motor, and the motor is located outside the lower bag channel 501, and the first crushing roller 502 and the second crushing roller 503 are rotatably connected to the lower bag channel 501, and the first crushing roller 502 and the second crushing roller 503 rotate in opposite directions. By starting the motor connected to the first crushing roller 502 and the second crushing roller 503, the first crushing roller 502 and the second crushing roller 503 are relatively rotated in the lower bag channel 501, so that the small bags to be opened can be broken, and the broken mixture passes through the guide plate 6 to reach the inside of the screening mechanism 2;

[0029] Further, the screening mechanism 2 includes a roller screen 201, the bottom end of the guide plate 6 is located inside one end of the roller screen 201, one end of the waste bag outlet 11 is located at the other end of the roller screen 201, and the other end of the waste bag outlet 11 is located outside the housing 7. When the broken bag mixture passes through the guide plate 6 and reaches the inside of the screening mechanism 2, the screening mechanism 2 rotates and screens, so that the grains of the broken bag mixture pass through the roller screen 201 and enter the inside of the receiving hopper 8, so that the waste bag reaches the bottom of the screening mechanism 2 and is discharged through the waste bag outlet 11;

[0030] In some examples, the roller screen 201 is cylindrical, and a plurality of sub-screen holes 202 are processed around the roller screen 201. The sub-screen holes 202 are rotatably connected to the inside of the housing 7. The roller screen 201 is in an inclined state, and the bottom end of the roller screen 201 is close to one end of the waste bag outlet 11. Since the roller screen 201 is in an inclined state, it is convenient to screen the mixture when the roller screen 201 rotates, so that the waste bag can reach the bottom of the screening mechanism 2.

[0031] Furthermore, the bottom of the loading and conveying device 1 is fixedly connected to a fixed bracket 3, and the bottom of the fixed bracket 3 is fixedly connected to a plurality of rollers. By providing the loading and conveying device 1, it is convenient to transport the small packages to be unpacked to the inside of the feed port 4, and the position of the loading and conveying device 1 is conveniently moved by the rollers at the bottom of the fixed bracket 3;

[0032] Furthermore, the bottom of the finished product conveying device 12 is fixedly connected to a support frame 13, and the bottom of the support frame 13 is fixedly connected to a plurality of rollers. By providing the finished product conveying device 12, it is convenient to guide the grains after air selection through the finished product conveying device 12 and then collect them, and the position of the loading conveying device 1 can be conveniently moved through the rollers at the bottom of the finished product conveying device 12.

[0033] Workflow steps:

[0034] S1: The feeding and conveying device 1 transports the small packages to be opened to the package breaking mechanism 5 for breaking;

[0035] S2: The mixture after breaking the bag arrives at the screening mechanism 2 for screening;

[0036] S3: The screened mixture is subjected to secondary air separation by the fan 9;

[0037] S4: The air-selected grains are then discharged from the discharge port 10 for collection;

[0038] S5: The waste bag automatically flows out from the waste bag outlet 11.

[0039] Working principle: The small packages to be opened are transported to the inside of the feed port 4 through the feeding conveying device 1, and then reach the inside of the bag breaking mechanism 5 through the feed port 4. The bag breaking process is carried out by relative rotation of the first crushing roller 502 and the second crushing roller 503. After the bag is broken, the mixture after the bag is broken is guided by the guide plate 6 and reaches the inside of the screening mechanism 2 for screening. The grains in the broken bag mixture pass through the roller screen 201 and enter the inside of the receiving hopper 8. The waste bag reaches the bottom of the screening mechanism 2 and is discharged through the waste bag outlet 11. The fan 9 is then started to blow air through the blowing channel 14 to the inside of the bellows 15, and the grains are screened for the second time by air separation, and the impurities are filtered by air separation. The air-separated grains are passed through the discharge port 10 to the bottom of the finished product conveying device 12, and finally are conveyed out by the finished product conveying device 12 for collection.

[0040] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A particle bag unpacking device, comprising a feeding and conveying device (1) and a screening mechanism (2), characterized in that: The top of the feeding conveying device (1) is provided with a feeding port (4), the bottom of the feeding port (4) is fixedly connected to a bag breaking mechanism (5), the bottom of the bag breaking mechanism (5) is fixedly connected to a guide plate (6), the bottom of the guide plate (6) is provided with a screening mechanism (2), and the outside of the screening mechanism (2) is provided with a shell (7); A waste bag outlet (11) is provided at one end of the screening mechanism (2), a receiving hopper (8) is provided at the bottom of the screening mechanism (2), a bellows (15) is provided at the bottom of the receiving hopper (8), a discharge port (10) is provided at the bottom of the bellows (15), a finished product conveying device (12) is provided at the bottom of the discharge port (10), one end of the bellows (15) is fixedly connected to an air blast channel (14), one end of the air blast channel (14) is provided with a fan (9), and the fan (9) is located inside the housing (7).

2. A particle bag unpacking device according to claim 1, characterized in that: The bag breaking mechanism (5) comprises a lower bag channel (501), the top of the lower bag channel (501) is fixedly connected to the bottom of the feed port (4), and the bottom of the lower bag channel (501) is fixedly connected to the top of the guide plate (6).

3. A particle bag unpacking device according to claim 2, characterized in that: A first crushing roller (502) and a second crushing roller (503) are arranged inside the lower bag channel (501), and one end of the lower bag channel (501) and the first crushing roller (502) are fixedly connected to a motor, and the motor is located outside the lower bag channel (501).

4. A particle bag unpacking device according to claim 3, characterized in that: The first crushing roller (502) and the second crushing roller (503) are rotatably connected inside the lower bag channel (501), and the rotation directions of the first crushing roller (502) and the second crushing roller (503) are opposite.

5. The particle bag unpacking device according to claim 1, characterized in that: The screening mechanism (2) comprises a roller screen (201), the bottom end of the guide plate (6) is located inside one end of the roller screen (201), one end of the waste bag outlet (11) is located at the other end of the roller screen (201), and the other end of the waste bag outlet (11) is located outside the outer shell (7).

6. A particle bag unpacking device according to claim 5, characterized in that: The roller screen (201) is in a cylindrical shape, and a plurality of sub-screen holes (202) are machined around the periphery of the roller screen (201), and the sub-screen holes (202) are rotatably connected to the interior of the outer shell (7).

7. The particle bag unpacking device according to claim 5, characterized in that: The roller screen (201) is in an inclined state, and the bottom end of the roller screen (201) is close to one end of the waste bag outlet (11).

8. The particle bag unpacking device according to claim 1, characterized in that: The bottom of the loading and conveying device (1) is fixedly connected to a fixed bracket (3), and the bottom of the fixed bracket (3) is fixedly connected to a plurality of rollers.

9. The particle bag unpacking device according to claim 1, characterized in that: The bottom of the finished product conveying device (12) is fixedly connected to a support frame (13), and the bottom of the support frame (13) is fixedly connected to a plurality of rollers.