Winding auxiliary discharging structure with clamping function
By designing a winding auxiliary unloading structure with clamping function, the problem of manual operation of the material roll unloading process in battery pole production is solved, and automatic unloading of the material roll is realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420631344.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the production process of existing battery pole plates, the unloading process of the roll relies on manual operations, resulting in low production efficiency, operating errors and safety hazards, which increases production costs and may affect product quality.
A winding auxiliary discharge structure with clamping function is designed, including the main fixing module, the first-stage telescopic module, the second-stage telescopic module and the auxiliary discharge push plate with distance detection and clamping capabilities. The automatic discharge of the roll is achieved through precise transmission and telescopic actions.
Automatic unloading of battery pole sheet rolls is realized, which significantly improves production efficiency, reduces labor costs, and ensures the stability and safety of product quality.
Smart Images

Figure CN222664938U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a winding auxiliary unloading structure with a clamping function, belonging to the technical field of industrial production. Background Art
[0002] As unmanned factories have become an important development trend in the modern manufacturing industry. In the current battery manufacturing process, especially in the production of battery pole pieces, although most of the processes have been automated, the key step of material roll unloading still relies on manual operation. Therefore, the development of a device that can automatically unload battery pole piece material rolls is of great significance to improving the automation level of battery manufacturing, reducing labor costs, and improving production efficiency. This device needs to have a precise clamping function to ensure the stability and safety of the material roll during the unloading process. This patent proposes a winding auxiliary unloading structure with a clamping function, which aims to realize the automatic unloading of battery pole piece material rolls in an automated and intelligent manner, thereby improving production efficiency, reducing labor costs, ensuring product quality, and promoting the further development of unmanned production in factories.
[0003] In the existing battery electrode production process, the unloading process of the material rolls still relies heavily on manual operation, which not only leads to low production efficiency, but also causes operational errors and safety hazards, increases production costs and may affect product quality. Utility Model Content
[0004] In order to solve the problems existing in the background technology, the utility model provides a winding auxiliary unloading structure with a clamping function, which can realize auxiliary unloading.
[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0006] A winding auxiliary unloading structure with a clamping function, comprising a main fixing module, a primary telescopic module, a secondary telescopic module and an auxiliary unloading push plate with distance detection and clamping capabilities;
[0007] The main fixing module comprises a main fixing plate (1), a solid optical axis I (3), a screw bearing seat (5), a ball screw (6) and a motor (7); the screw bearing seat is connected to one side of the main fixing plate (1) via the solid optical axis I; one end of the ball screw is connected to the screw bearing seat bearing, and the other end is driven by the motor (7) fixed to the main fixing plate (1);
[0008] The primary telescopic module comprises a primary telescopic transmission plate (9), a ball screw nut (10), a primary telescopic fixing plate (11) and a hollow optical axis (12); the primary telescopic transmission plate (9) and the ball screw nut (10) are fixedly connected, wherein the ball screw nut (10) is threadedly connected to the ball screw (6); the primary telescopic transmission plate is connected to a follower plate via a hollow optical axis, the follower plate is located on the other side of the main fixing plate, and the hollow optical axis (12) passes through the main fixing plate (1); the primary telescopic fixing plate (11) and the primary telescopic transmission plate (9) are located on the same side of the main fixing plate (1) and are fixedly connected;
[0009] The secondary telescopic module comprises a secondary telescopic fixed plate (15), a solid optical axis II (17) and an auxiliary unloading push plate; the solid optical axis II passes through the follower plate and is parallel to the hollow optical axis, one end of which is connected to the secondary telescopic fixed plate (15) and the other end of which is connected to the auxiliary unloading push plate;
[0010] The primary telescopic fixed plate (11) and the follower plate are both provided with fixed pulleys, and the steel wire rope is connected by passing through the two fixed pulleys; the main fixed plate (1) and the secondary telescopic fixed plate (15) are both provided with steel wire fixing plates, and the steel wire fixing plates lock the corresponding steel wires on the same side.
[0011] Furthermore, one end of the solid optical axis I (3) is connected to the screw bearing seat (5) through the optical axis fixing seat (4), and the other end is connected to the main fixing plate (1).
[0012] Furthermore, the hollow optical axis (12) is connected to the main fixing plate (1) via a linear bearing.
[0013] Furthermore, the other end of the solid optical axis II is connected to the auxiliary unloading push plate through a secondary telescopic connecting plate, and the auxiliary unloading push plate is also provided with a photoelectric distance sensor and a diaphragm cylinder.
[0014] Furthermore, the solid optical axis II (17) is connected to the follower plate via a linear bearing.
[0015] Furthermore, there are two of each of the solid optical axis I, the hollow optical axis and the solid optical axis II.
[0016] Compared with the background technology, the utility model has the following advantages:
[0017] The winding auxiliary unloading structure with clamping function proposed in the utility model realizes automatic unloading to solve the problem of reliance on manual operation in the unloading of battery pole sheet rolls in the modern battery manufacturing industry, significantly improves production efficiency, reduces labor costs, and ensures the stability and safety of product quality. The auxiliary unloading push plate integrates the detection distance and clamping functions. When the crane takes away the first roll, the push plate can ensure the stability of the subsequent rolls to prevent them from slipping, thereby significantly improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model.
[0019] Figure 2 It is a structural schematic diagram of an embodiment of the utility model from another viewing angle.
[0020] In the figure: 1. main fixed plate, 2. linear bearing, 3. 30 solid optical axis, 4. optical axis fixing seat, 5. screw bearing seat, 6. ball screw, 7. motor, 8. primary wire rope fixing plate, 9. primary telescopic transmission plate, 10. ball screw nut, 11. primary telescopic fixing plate, 12. 40 hollow optical axis, 13. fixed pulley I, 14. wire rope, 15. secondary telescopic fixing plate, 16. primary wire rope fixing plate, 17. 40 solid optical axis, 18. secondary telescopic connecting plate, 19. auxiliary unloading push plate, 20. photoelectric distance sensor, 21. diaphragm cylinder, 22. follower plate, 23. fixed pulley II. DETAILED DESCRIPTION
[0021] The following is combined with Figure 1-2 The specific implementation methods of the utility model are further described in detail with examples.
[0022] A winding auxiliary unloading structure with a clamping function, comprising a main fixing module, a primary telescopic module, a secondary telescopic module and an auxiliary unloading push plate with distance detection and clamping capabilities;
[0023] The main fixing module comprises a main fixing plate (1), a solid optical axis I (3), a screw bearing seat (5), a ball screw (6) and a motor (7); the screw bearing seat is connected to one side of the main fixing plate (1) via the solid optical axis I; one end of the ball screw is connected to the screw bearing seat bearing, and the other end is driven by the motor (7) fixed to the main fixing plate (1);
[0024] The primary telescopic module comprises a primary telescopic transmission plate (9), a ball screw nut (10), a primary telescopic fixing plate (11) and a hollow optical axis (12); the primary telescopic transmission plate (9) and the ball screw nut (10) are fixedly connected, wherein the ball screw nut (10) is threadedly connected to the ball screw (6); the primary telescopic transmission plate is connected to a follower plate via a hollow optical axis, the follower plate is located on the other side of the main fixing plate, and the hollow optical axis (12) passes through the main fixing plate (1); the primary telescopic fixing plate (11) and the primary telescopic transmission plate (9) are located on the same side of the main fixing plate (1) and are fixedly connected;
[0025] The secondary telescopic module comprises a secondary telescopic fixed plate (15), a solid optical axis II (17) and an auxiliary unloading push plate; the solid optical axis II passes through the follower plate and is parallel to the hollow optical axis, one end of which is connected to the secondary telescopic fixed plate (15) and the other end of which is connected to the auxiliary unloading push plate;
[0026] The primary telescopic fixed plate (11) and the follower plate are both provided with fixed pulleys, and the steel wire rope is connected by passing through the two fixed pulleys; the main fixed plate (1) and the secondary telescopic fixed plate (15) are both provided with steel wire fixing plates, and the steel wire fixing plates lock the corresponding steel wires on the same side.
[0027] One end of the solid optical axis I (3) is connected to the lead screw bearing seat (5) via an optical axis fixing seat (4), and the other end is connected to the main fixing plate (1).
[0028] The hollow optical axis (12) is connected to the main fixing plate (1) via a linear bearing.
[0029] The other end of the solid optical axis II is connected to the auxiliary unloading push plate through a secondary telescopic connecting plate, and the auxiliary unloading push plate is also provided with a photoelectric distance sensor and a diaphragm cylinder.
[0030] The solid optical axis II (17) is connected to the follower plate via a linear bearing.
[0031] There are two of each of the solid optical axis I, the hollow optical axis and the solid optical axis II.
[0032] The following is a further explanation of this patent through a principle description:
[0033] This embodiment is mainly composed of a main fixed module, a first-level telescopic module, a second-level telescopic module, and an auxiliary unloading push plate with distance detection and clamping capabilities. The main fixed module is designed to be stably installed on the winding device to ensure the stability and reliability of the overall structure. Driven by the motor, through the transmission of the wire rope and the ball screw, the first-level telescopic module and the second-level telescopic module can accurately perform telescopic actions to achieve precise positioning and operation. Auxiliary unloading push plate; the specific working process is as follows:
[0034] The ball screw is driven to rotate by the motor, and the ball screw drives the ball screw nut to move along it and makes the primary telescopic transmission plate and the follower plate move with it; since the primary telescopic fixed plate and the follower plate are connected by the fixed pulley and the wire rope, and since the total length of the wire rope remains unchanged and the fixed positions of the main fixed plate and the wire rope remain unchanged, the follower plate will drive the steel wire to rotate when it moves, and the wire rope drives the secondary telescopic fixed plate to move, and the auxiliary unloading push plate moves with the secondary telescopic fixed plate.
[0035] As the core action part of this patent, the auxiliary unloading push plate not only has the function of detecting distance, but also when the crane takes away the first roll, the clamping function of the push plate can ensure the stability of the subsequent rolls and prevent them from slipping, thereby greatly improving production efficiency and product quality. This patent realizes the automation and intelligence of auxiliary unloading of winding through innovative structural design and precise control mechanism, providing efficient and stable solutions for related industries.
[0036] This patent involves the working principle of the winding auxiliary unloading device, and its core components include a main fixed module, a first-level telescopic module, a second-level telescopic module, and a winding auxiliary unloading plate with a clamping function.
[0037] The main fixed module consists of a main fixed plate, linear bearings, a 30 solid optical axis, an optical axis fixing seat, a screw bearing seat, a ball screw, a motor and a wire rope fixing plate. The main fixed plate is firmly mounted on the winding structure, and the linear bearing ensures that the optical axis can achieve low friction operation during the sliding process. The 30 solid optical axis serves as a sliding rod and a supporting structure, and the optical axis fixing seat and the screw bearing seat jointly fix the optical axis and the ball screw. The motor serves as a driving unit, which drives the ball screw to rotate and then drives the first telescopic module to extend and retract. The wire rope fixing plate is used to fix the wire rope to achieve the synchronous drive of the first telescopic module to the second telescopic module.
[0038] The first-stage telescopic module consists of a first-stage telescopic transmission plate, a ball screw nut, a first-stage telescopic fixing plate, a 40 hollow optical shaft, a fixed pulley and a wire rope. The first-stage telescopic transmission plate fixes the ball screw nut, and the rotation of the ball screw drives the nut to move, thereby driving the entire first-stage telescopic module to move. The fixed pulley installed on the first-stage telescopic fixing plate rotates with the movement of the module. The 40 hollow optical shaft serves as the main support and moving structure of the first-stage telescopic module, and the wire rope ensures that the first and second-stage telescopic modules are telescoped synchronously.
[0039] The secondary telescopic module consists of a secondary telescopic fixing plate, a secondary wire rope fixing plate, a 40 solid optical axis and a secondary telescopic connecting plate. The secondary telescopic fixing plate fixes the fixed pulley and the secondary wire rope fixing plate to ensure that the wire rope power of the primary telescopic module is transmitted to the secondary telescopic module. The 40 solid optical axis provides support and movement functions, and the secondary telescopic connecting plate connects the telescopic structure and the auxiliary unloading push plate.
[0040] The auxiliary unloading plate with clamping function is composed of an auxiliary unloading push plate, a photoelectric distance sensor and a diaphragm cylinder. The auxiliary unloading push plate is designed with a retaining ring structure to effectively solve the problem of insufficient clamping force of the cylinder when pushing two rolls. The photoelectric distance sensor stops in time before pushing the material to prevent damage to the pole piece. The diaphragm cylinder has the function of clamping the barrel to ensure that when the overhead crane takes away the first roll, the subsequent rolls remain stable to prevent slipping due to disturbance deformation caused by gravity.
Claims
1. A winding auxiliary unloading structure with a clamping function, characterized in that: It includes a main fixed module, a primary telescopic module, a secondary telescopic module and an auxiliary unloading push plate with distance detection and clamping capabilities; The main fixing module comprises a main fixing plate (1), a solid optical axis I (3), a screw bearing seat (5), a ball screw (6) and a motor (7); the screw bearing seat is connected to one side of the main fixing plate (1) via the solid optical axis I; one end of the ball screw is connected to the screw bearing seat bearing, and the other end is driven by the motor (7) fixed to the main fixing plate (1); The primary telescopic module comprises a primary telescopic transmission plate (9), a ball screw nut (10), a primary telescopic fixing plate (11) and a hollow optical axis (12); the primary telescopic transmission plate (9) and the ball screw nut (10) are fixedly connected, wherein the ball screw nut (10) is threadedly connected to the ball screw (6); the primary telescopic transmission plate is connected to a follower plate via a hollow optical axis, the follower plate is located on the other side of the main fixing plate, and the hollow optical axis (12) passes through the main fixing plate (1); the primary telescopic fixing plate (11) and the primary telescopic transmission plate (9) are located on the same side of the main fixing plate (1) and are fixedly connected; The secondary telescopic module comprises a secondary telescopic fixed plate (15), a solid optical axis II (17) and an auxiliary unloading push plate; the solid optical axis II passes through the follower plate and is parallel to the hollow optical axis, one end of which is connected to the secondary telescopic fixed plate (15) and the other end of which is connected to the auxiliary unloading push plate; The primary telescopic fixed plate (11) and the follower plate are both provided with fixed pulleys, and the steel wire rope is passed around the two fixed pulleys to achieve connection; the main fixed plate (1) and the secondary telescopic fixed plate (15) are both provided with steel wire fixing plates, and the steel wire fixing plates lock the corresponding steel wires on the same side; The other end of the solid optical axis II is connected to the auxiliary unloading push plate through a secondary telescopic connecting plate, and the auxiliary unloading push plate is also provided with a photoelectric distance sensor and a diaphragm cylinder.
2. The winding auxiliary unloading structure with clamping function according to claim 1, characterized in that: One end of the solid optical axis I (3) is connected to the lead screw bearing seat (5) via an optical axis fixing seat (4), and the other end is connected to the main fixing plate (1).
3. The winding auxiliary unloading structure with clamping function according to claim 1, characterized in that: The hollow optical axis (12) is connected to the main fixing plate (1) via a linear bearing.
4. The winding auxiliary unloading structure with clamping function according to claim 1, characterized in that: The solid optical axis II (17) is connected to the follower plate via a linear bearing.
5. The winding auxiliary unloading structure with clamping function according to claim 1, characterized in that: There are two of each of the solid optical axis I, the hollow optical axis and the solid optical axis II.