Motor stator dipping paint lifting device

By designing a motor stator paint-immersed lifting device with crossed main boom and uniform hanging rope, the problem of unifying the lifting of direct and semi-direct drive stator coils in the prior art is solved, and the lifting of stator coils that are adapted to different sizes is realized, which improves production efficiency and saves workload costs.

CN222665133UActive Publication Date: 2025-03-25HAMI CRRC NEW ENERGY MOTOR CO LTD
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Patent Information

Application Number
CN202420101215.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-03-25
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The existing motor stator paint-immersed lifting device cannot be suitable for the unified lifting of direct drive and semi-direct drive stator coils, resulting in cumbersome operation process, large number of tooling, large area of ​​floor space, and inconvenient use.

Method used

A motor stator paint-immersed lifting device is designed, using four main booms arranged crosswise and a uniformly arranged hanging rope. The length of the boom is increased by extending the boom, adapting to stator coils of different sizes, and improving torsional strength through cross-shaped reinforcement ribs and boom reinforcement ribs.

Benefits of technology

It realizes unified lifting of different models of stator coils, reduces lifting and switching of tooling, improves production efficiency, and saves tooling manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222665133U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of motor stator coil processing, in particular to a motor stator paint dipping lifting device which comprises a lifting appliance body, the lifting appliance body comprises four main lifting arms which are arranged in a crossed mode, an upper lifting hole is vertically and upwards formed in the geometric center of the lifting appliance body, the lower end face of each main lifting arm extends downwards to form a main lifting lug, and the lifting appliance body is provided with a lower lifting lug. By arranging the extending suspension arm at the rear end of the main suspension arm, the length of the suspension arm is increased, so that stator coils with different sizes can be hoisted, the stator coils are hoisted into heating equipment to be dried and moistened through the universal device for stator paint dipping hoisting, and the stator coils are hoisted into paint dipping equipment to be subjected to paint dipping treatment after being dried and moistened, so that the universal device is suitable for hoisting the stator coils with different models; the hoisting switching of the tool is reduced, the production efficiency is improved, and the manufacturing cost of the tool is saved.
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Description

Technical Field

[0001] The utility model relates to the field of motor stator coil processing, in particular to a motor stator paint dipping and lifting device. Background Art

[0002] In the motor production process, stator varnishing is an essential step. The varnishing process can improve the insulation strength and moisture resistance of the winding and extend the service life of the stator. During the stator varnishing process, the stator cannot be directly placed in the varnishing tank for varnishing. The stator needs to be fixed on the tooling, and the varnishing lifting device lifts the tooling to lift the stator to the varnishing tank or heating furnace.

[0003] There are two types of lifting devices currently in use: special lifting devices for direct-drive models and special lifting devices for semi-direct-drive stator models. The switching process is troublesome, and there is a lack of a common device for direct-drive and semi-direct-drive stator painting lifting. The stator painting lifting devices currently used are direct-drive stator painting lifting devices for direct-drive stators and semi-direct-drive stators for semi-direct-drive stators. They need to be lifted with their own tooling. During the machine model change process, the lifting device and the sling must be replaced at the same time. The lifting times are high, the number of tooling is large, and the storage area is large, which is inconvenient in actual use.

[0004] Therefore, the problems existing in the existing motor stator paint dipping and lifting device are effectively solved, and the utility model provides a motor stator paint dipping and lifting device. Utility Model Content

[0005] The utility model aims to overcome the defects described in the background technology, thereby providing a motor stator paint dipping and lifting device.

[0006] To achieve the above purpose, the technical solution of the utility model is:

[0007] A motor stator paint dipping lifting device comprises a lifting device body, the lifting device body comprises four main lifting arms arranged crosswise, an upper lifting hole is provided vertically upward at the geometric center of the lifting device body, a main lifting ear is extended downward from the lower end face of each main lifting arm, four main lifting ears are arranged in an array evenly distributed according to the circumference of the geometric center of the lifting device body; an extension lifting arm is installed at the end of the main lifting arm through a connecting flange bolt, a secondary lifting ear is extended downward from the lower end face of each main lifting arm, four main lifting ears are arranged in an array evenly distributed according to the circumference of the geometric center of the lifting device body; the four main lifting ears or the four secondary lifting ears are connected to a lifting rope, and an upper lifting ring and a lower lifting ring are respectively provided at the upper and lower ends, the upper lifting ring is buckled with the four main lifting ears or the four secondary lifting ears, and the lower lifting ring is the load-bearing end; the lifting rope is subjected to a gluing treatment on the outer surface to facilitate the treatment of paint dipping.

[0008] Furthermore, the upper end surface of the sling body is provided with cross-shaped reinforcing ribs, and the main lifting hole is arranged at the center of the cross-shaped reinforcing ribs; such an arrangement can enhance the torsional strength of the cross-shaped main lifting arm.

[0009] Furthermore, a reinforcing patch is fixedly welded on the cross reinforcing ribs on the outer peripheral surface of the main lifting hole. When too heavy is placed, the lifting hole is deformed, causing the lifting device to tilt or even fall off.

[0010] Furthermore, boom reinforcement ribs are provided between each of the main booms to further prevent deformation of the four main booms.

[0011] Furthermore, the load-bearing end is a direct-drive stator coil or a stator coil tray carrying a semi-direct-drive stator coil.

[0012] When the utility model is in use, the balance of the stator coil during the paint dipping can be achieved through the cross-shaped main boom and the evenly distributed suspension ropes. By arranging the extended boom, the length of the boom is increased, so that stator coils of different sizes can be hoisted. When the direct-driven stator coil with a larger outer diameter is hoisted, the suspension rope is installed on the auxiliary suspension ear of the extended boom, and the lower suspension ring of the suspension rope is connected to the suspension plate on the direct-driven stator coil to directly hoist the direct-driven stator coil; when the semi-direct-driven stator coil with a small outer diameter is hoisted, the semi-direct-driven stator coil is evenly placed on the stator coil tray, and the semi-direct-driven stator coil is hoisted by the tray; after the stator coil is hoisted, it enters the paint dipping equipment for paint dipping.

[0013] The benefits of the present invention are:

[0014] By setting an extended boom, the length of the boom is increased, so that stator coils of different sizes can be hoisted, and the stator coils are hoisted to the heating equipment for drying through the stator paint dipping hoisting general device. After drying, they are hoisted into the paint dipping equipment for paint dipping. It is suitable for the hoisting of stator coils of different models, reduces the hoisting and switching of tooling, improves production efficiency, and saves tooling manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the motor stator paint dipping and lifting device of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the utility model when hoisting the stator of the direct-drive motor;

[0017] In the figure: 1. sling body, 2. main jib, 201. main lifting eye, 3. extension jib, 301. auxiliary lifting eye, 302. connecting flange, 4. lifting rope, 401. upper lifting ring, 402. lower lifting ring, 6. cross reinforcement rib, 601. upper lifting hole, 602. reinforcement patch, 7. jib reinforcement rib, 8. stator coil tray, 9. semi-direct drive stator coil, 10. direct drive stator coil, 1001. hanging plate. DETAILED DESCRIPTION

[0018] The motor stator paint dipping and lifting device of the utility model is described in more detail below with reference to the accompanying drawings and through specific implementation methods.

[0019] like Figure 1 - Figure 2 As shown:

[0020] A motor stator paint dipping lifting device, comprising a lifting device body 1, the lifting device body 1 comprises four main lifting arms 2 arranged crosswise, the geometric center of the lifting device body 1 is provided with an upper lifting hole 601 vertically upward, the lower end surface of each main lifting arm 2 is provided with a main lifting ear 201 extending downward, and four main lifting ears 201 are arranged in an array evenly distributed according to the circumference of the geometric center of the lifting device body 1; the end of the main lifting arm 2 is bolted with an extension lifting arm 3 through a connecting flange 302, and the lower end of each main lifting arm 2 is provided with a main lifting ear 201 extending downwardly, and the main lifting ear 201 is arranged in an array evenly distributed according to the circumference of the geometric center of the lifting device body 1; the end of the main lifting arm 2 is bolted with a connecting flange 302, and the lower end of each main lifting arm 2 is provided with a main lifting ear 201 extending downwardly, and the main lifting ear 201 is provided with a main lifting ear 201 extending downwardly, and the main lifting ear 201 is provided with a main lifting ear 201 extending downwardly, and the main lifting ear 201 is provided with a main lifting ear 201 extending upwardly, and the main lifting ear 201 extends downward ... Auxiliary lifting ears 301 are extended downward from each surface, and four main lifting ears 201 are arranged in an array evenly distributed according to the geometric center circumference of the sling body 1; the four main lifting ears 201 or the four auxiliary lifting ears 301 are connected to a lifting rope 4, and an upper lifting ring 401 and a lower lifting ring 402 are respectively provided at the upper and lower ends of the lifting rope 4, the upper lifting ring 401 is buckled with the four main lifting ears 201 or the four auxiliary lifting ears 301, and the lower lifting ring 402 is the load-bearing end; the outer surface of the lifting rope 4 is subjected to a gluing treatment to facilitate the treatment of varnish dipping.

[0021] The upper end surface of the sling body 1 is provided with a cross-shaped reinforcement rib, and the main lifting hole is arranged at the center of the cross reinforcement rib 6; such an arrangement can enhance the torsional strength of the cross-shaped main suspension arm 2.

[0022] A reinforcing patch 602 is fixedly welded on the cross reinforcing rib 6 on the outer peripheral surface of the main lifting hole. When too heavy is placed, the lifting hole is deformed, causing the lifting device to tilt or even fall off.

[0023] Boom reinforcement ribs 7 are provided between each of the main booms 2 to further prevent deformation of the four main booms 2 .

[0024] Furthermore, the load-bearing end is a direct-drive stator coil 10 or a stator coil tray 8 carrying a semi-direct-drive stator coil 9 .

[0025] When the utility model is in use, the cross-shaped main suspension arms 2 and the evenly distributed suspension ropes 4 can realize the balance of the stator coil during the paint dipping. The extended suspension arms 3 are provided to increase the length of the suspension arms, so that stator coils of different sizes can be hoisted.

[0026] like Figure 1 As shown, when lifting the direct-drive stator coil 10 with a larger outer diameter, the lifting rope 4 is installed on the auxiliary lifting ear 301 of the extended lifting arm 3, and the lower lifting ring 402 of the lifting rope 4 is connected to the hanging plate 1001 on the direct-drive stator coil 10, so as to directly lift the direct-drive stator coil 10; Figure 2 As shown, when lifting a semi-direct-drive stator coil 9 with a small outer diameter, the semi-direct-drive stator coil 9 is evenly placed on a stator coil tray 8, and the semi-direct-drive stator coil 9 is lifted by the tray; after the stator coil is lifted, it enters a varnishing device for varnishing treatment.

[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.

Claims

1. A motor stator paint dipping and lifting device, characterized in that: The sling comprises a main body, wherein the main body comprises four main lifting arms arranged crosswise, an upper lifting hole is arranged vertically upward from the geometric center of the sling body, a main lifting lug extends downward from the lower end surface of each main lifting arm, and four main lifting lugs are arranged in an array evenly distributed around the circumference of the geometric center of the sling body; The end of the main boom is fixedly provided with an extension boom through a connecting flange, and a secondary lifting lug extends downward from the lower end surface of each main boom, and four main lifting lugs are arranged in an array evenly distributed according to the geometric center circumference of the main body of the sling; The four main lifting ears or the four auxiliary lifting ears are connected with a lifting rope, and an upper lifting ring and a lower lifting ring are respectively provided at the upper and lower ends of the lifting rope. The upper lifting ring is buckled with the four main lifting ears or the four auxiliary lifting ears, and the lower lifting ring is the load-bearing end.

2. A motor stator varnishing and lifting device according to claim 1, characterized in that: The upper end surface of the hanger body is provided with a cross reinforcement rib, and the upper hanging hole is arranged at the geometric center of the cross reinforcement rib.

3. The motor stator paint dipping and lifting device according to claim 2 is characterized in that: A reinforcing patch is fixedly welded on the outer peripheral surface of the upper hanging hole.

4. The motor stator paint dipping and lifting device according to claim 1 is characterized in that: Boom reinforcement ribs are arranged between each of the main booms.

5. The motor stator paint dipping and lifting device according to claim 1, characterized in that: The load-bearing end is a direct-drive stator coil or a stator coil tray carrying a semi-direct-drive stator coil.

6. The motor stator paint dipping and lifting device according to claim 1, characterized in that: The outer surface of the sling is subjected to glue pressing treatment.