Glass kiln cooling system and glass kiln

By combining the burner cooling assembly with the kiln cooling assembly, the cooling air drawn from the kiln cooling assembly cools the burner, the problem of large number and high cost of cooling fans in the existing glass kiln cooling system is solved, and the effect of reducing equipment and usage costs is achieved.

CN222665681UActive Publication Date: 2025-03-25HENAN SUNSHINE ELECTRIC TECH CO LTD +1
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Patent Information

Application Number
CN202420445387.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-03-25
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The existing glass kiln cooling system is independently set up, and the number of cooling fans is large, resulting in excessive equipment costs and usage costs.

Method used

The burner cooling assembly is combined with the kiln cooling assembly, and the cooling air drawn through the kiln cooling assembly cools the burner and reduces the number of cooling fans.

Benefits of technology

It reduces the equipment cost and usage cost of the cooling system, and meets the cooling process requirements of glass kilns, and is suitable for newly built and renovated glass kiln cooling systems.

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Abstract

The utility model relates to a glass kiln cooling system and a glass kiln. The glass kiln cooling system comprises a burner cooling assembly and a kiln ridge cooling assembly. The kiln ridge cooling assembly comprises a cooling fan and a kiln ridge cooling pipeline connected with the cooling fan. The combustor cooling assembly comprises an air inducing pipeline and a combustor cooling pipeline, the air inducing pipeline is communicated with the kiln ridge cooling pipeline and the combustor cooling pipeline, cooling air in the kiln ridge cooling assembly is introduced into the combustor cooling assembly, and an air inducing adjusting mechanism used for changing the flow and / or pressure of the cooling air is arranged on the air inducing pipeline. The burner cooling assembly and the kiln ridge cooling assembly are arranged in a combined mode, cooling air is led out of the kiln ridge cooling assembly to cool the burner, the number of cooling fans can be reduced, the equipment cost and the use cost of the cooling system are reduced, and the cooling system is suitable for building a new glass kiln cooling system and also suitable for building a kiln ridge cooling system. And the system is also suitable for the transformation of the existing glass kiln cooling system.
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Description

Technical Field

[0001] The present application relates to the technical field of glass kiln equipment, and in particular to a glass kiln cooling system and a glass kiln. Background Art

[0002] Glass kiln is an important equipment for producing cover glass and other glass products. Among them, the melting part of the cover glass kiln needs to be equipped with a cooling air system for cooling to ensure that the brick and steel structure of the important part of the melting part can operate normally and will not change due to high temperature. Due to the numerous components of the melting part, it is necessary to set up a cooling system covering multiple parts. For example, the kiln cooling air system usually needs to include components such as pool wall cooling air, slag cooling air, kiln sill cooling air, L hanging wall cooling air, burner cooling air and bubbler cooling air. For example, Chinese Patent 201921485091.7 discloses a cooling device for the bottom of the pool of the cooling part of a glass kiln. However, in the prior art, it is necessary to independently set up a cooling system with a cooling fan for each part, which will increase the equipment cost and cause the overall equipment cost and use cost of the glass kiln to be too high. Utility Model Content

[0003] The present application provides a glass kiln cooling system and a glass kiln, so as to solve the problems in the prior art that the glass kiln cooling system has independent arrangement of various parts, a large number of cooling fans, and high equipment cost and use cost.

[0004] A glass furnace cooling system provided according to the present application includes: a burner cooling component and a kiln sill cooling component;

[0005] The kiln sill cooling assembly includes: a cooling fan and a kiln sill cooling pipe connected to the cooling fan;

[0006] The burner cooling assembly includes: an induced draft duct and a burner cooling duct. The induced draft duct connects the kiln sill cooling duct and the burner cooling duct to guide the cooling air in the kiln sill cooling assembly into the burner cooling assembly.

[0007] In some embodiments, the burner cooling pipe includes: a left burner cooling dry pipe distributed along the left side of the glass kiln, and a right burner cooling dry pipe distributed along the right side of the glass kiln; the left burner cooling dry pipe and the right burner cooling dry pipe are respectively extended horizontally along the length direction of the glass kiln, and are respectively connected to burner cooling branch pipes leading to each burner.

[0008] In some embodiments, the induced draft duct is arranged vertically; the kiln sill cooling duct is provided with a first three-way joint, one end of which is vertically connected to the lower end of the induced draft duct upward; the upper end of the induced draft duct is provided with a second three-way joint, the second three-way joint is a right-angle corner tee, one end of the second three-way joint is vertically connected to the induced draft duct downward, and the other two ends are horizontally connected to the left burner cooling dry duct and the right burner cooling dry duct respectively.

[0009] In some embodiments, the induced draft duct is provided with an induced draft regulating mechanism for changing the cooling air flow rate and / or pressure, and each burner cooling branch duct is provided with a branch regulating mechanism for regulating the air volume of each branch.

[0010] In some embodiments, the burner cooling assembly further includes a plurality of temperature detection mechanisms, each temperature detection mechanism being installed at each burner position.

[0011] In some embodiments, the burner cooling assembly further includes a controller, which is connected to each temperature detection mechanism, each branch regulating mechanism and the induced draft regulating mechanism.

[0012] In some embodiments, the branch regulating mechanism and the induced draft regulating mechanism are both regulating valves.

[0013] In some embodiments, a bellows is connected to the end of each burner cooling branch pipe, and the bellows extends to the fire baffle of the burner.

[0014] In some embodiments, the bellows is a metal bellows.

[0015] According to another aspect of the present application, a glass furnace is provided. The glass furnace is provided with the above glass furnace cooling system.

[0016] In the technical solution of the present application, the glass kiln cooling system includes: a burner cooling assembly and a kiln sill cooling assembly; the kiln sill cooling assembly includes: a cooling fan and a kiln sill cooling pipe connected to the cooling fan; the burner cooling assembly includes: an induced draft pipe and a burner cooling pipe, the induced draft pipe connects the kiln sill cooling pipe and the burner cooling pipe, and the cooling air in the kiln sill cooling assembly is led into the burner cooling assembly, and the induced draft pipe is provided with an induced draft regulating mechanism for changing the flow rate and / or pressure of the cooling air. The present application sets the burner cooling assembly and the kiln sill cooling assembly together, and draws cooling air from the kiln sill cooling assembly to cool the burner, which can reduce the number of cooling fans set, and reduce the equipment cost and use cost of the cooling system. Moreover, since in the glass kiln, the cooling process of the kiln sill has started at the initial stage of the operation of the glass kiln, and is carried out before the cooling process of the burner, the working sequence of the kiln sill cooling fan can fully meet the cooling requirements of the burner from a process point of view, and will not affect the original cooling process. Therefore, the present application is applicable to both the construction of a new glass kiln cooling system and the transformation of an existing glass kiln cooling system. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0019] Figure 1 A front structural schematic diagram of a glass furnace cooling system according to an embodiment of the present application is shown;

[0020] Figure 2 The right side structural schematic diagram of the glass furnace cooling system according to an embodiment of the present application is shown;

[0021] Figure 3 The left structural schematic diagram of the glass furnace cooling system according to the embodiment of the present application is shown;

[0022] The above drawings include the following reference numerals:

[0023] 1. Kiln sill cooling assembly; 11. Kiln sill cooling duct; 12. Cooling fan; 2. Burner cooling assembly; 21. Induced air duct; 22. Induced air adjustment mechanism; 23. Second three-way joint; 24. Right burner cooling main duct; 25. Left burner cooling main duct; 26. Burner cooling branch duct; 27. Branch adjustment mechanism; 28. Bellows. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0026] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.

[0027] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0028] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0029] In the cooling system of the glass kiln, the burner is located at a higher position of the kiln, and the setting of its cooling assembly is inconvenient. Moreover, the cooling air volume required by the burner is not too large. If a cooling fan is set up for the burner cooling assembly alone, the equipment cost and use cost of the cooling system will be too high, increasing the production cost of the glass cover. Therefore, the present application adopts the method of guiding the cooling air from other parts to the burner cooling assembly to realize the reuse of the cooling fan, thereby reducing the equipment cost and use cost of the cooling system.

[0030] Among them, the applicant took into account that the cooling process of the burner needs to be carried out after the kiln is over-fired, which is earlier than the cooling process of the pool wall of the glass kiln and lags behind the cooling process of the kiln sill. Therefore, the applicant abandoned the pool wall cooling component closer to the burner, and combined the burner cooling component with the kiln sill cooling component to meet the cooling process requirements of the glass kiln and save equipment costs and usage costs.

[0031] Specifically, Figures 1 to 3 An embodiment of the glass furnace cooling system of the present application is conveniently illustrated.

[0032] like Figures 1 to 3 As shown, the present application discloses a glass furnace cooling system, including: a burner cooling assembly 2 and a kiln sill cooling assembly 1. The kiln sill cooling assembly 1 includes: a cooling fan 12 and a kiln sill cooling pipe 11 connected to the cooling fan 12. The burner cooling assembly 2 includes: an induced draft pipe 21 and a burner cooling pipe. The induced draft pipe 21 connects the kiln sill cooling pipe 11 and the burner cooling pipe, and guides the cooling air in the kiln sill cooling assembly 1 to the burner cooling assembly 2.

[0033] Through the above design, the present application jointly sets the burner cooling assembly 2 and the kiln sill cooling assembly 1, and draws cooling air from the kiln sill cooling assembly 1 to cool the burner, thereby reducing the number of cooling fans 12 to be set, and reducing the equipment cost and use cost of the cooling system. Moreover, since the cooling process of the kiln sill has already started at the initial stage of the operation of the glass kiln, it is carried out before the cooling process of the burner. Therefore, the working sequence of the kiln sill cooling fan 12 can fully meet the cooling requirements of the burner from a process point of view, and will not affect the original cooling process. Therefore, the embodiment of the present application is suitable for both the construction of a new glass kiln cooling system and the energy-saving transformation of an existing glass kiln cooling system.

[0034] In some embodiments of the present application, Figures 1 to 3As shown, a plurality of burners are arranged on both sides of the glass kiln, and correspondingly, the burner cooling pipe includes: a left burner cooling dry pipe 25 distributed along the left side of the glass kiln, and a right burner cooling dry pipe 24 distributed along the right side of the glass kiln. The left burner cooling dry pipe 25 and the right burner cooling dry pipe 24 are respectively extended horizontally along the length direction of the glass kiln to cool the burners on the left and right sides. Moreover, the left burner cooling dry pipe 25 and the right burner cooling dry pipe 24 are respectively connected to the burner cooling branch pipe 26 leading to each burner to transport cooling air to each corresponding burner to cool the burner.

[0035] In some embodiments of the present application, Figure 1 and Figure 2 As shown, in the burner cooling assembly 2, the induced air duct 21 is vertically arranged and used as the main duct of the burner cooling assembly 2. The kiln sill cooling duct 11 is provided with a first three-way joint (not shown), one end of which is vertically connected to the lower end of the induced air duct 21. The upper end of the induced air duct 21 is provided with a second three-way joint 23, which is a right-angle corner tee, one end of which is vertically connected to the induced air duct 21 downward, and the other two ends are respectively arranged horizontally to respectively connect the left burner cooling main duct 25 and the right burner cooling main duct 24.

[0036] Since the induced draft duct 21 is arranged vertically, the burner cooling duct and the kiln sill cooling duct 11 are connected only by two upper and lower three-way joints, so the structure is simple and the cost is low. The laying distance of the duct is short and the distribution is straight, which realizes the nearest straight line induced draft, which is beneficial to reduce the duct pressure drop generated by the induced draft process and save energy costs.

[0037] In some embodiments of the present application, Figures 1 to 3 As shown, the induced air duct 21 is provided with an induced air regulating mechanism 22 for changing the cooling air flow rate and / or pressure, so that the cooling air flow rate and / or pressure in the kiln sill cooling assembly 1 can be adjusted to a value suitable for the burner cooling assembly 2, thereby meeting the burner cooling needs. Figures 1 to 3 As shown, each burner cooling branch pipe 26 is provided with a branch regulating mechanism 27 for adjusting the air volume of each branch, so as to realize independent cooling of each burner and improve the cooling control accuracy of the burner.

[0038] In some embodiments of the present application, the burner cooling assembly 2 also includes multiple temperature detection mechanisms, each of which is installed at the position of each burner to detect the real-time temperature of each burner for monitoring by production personnel to adjust the cooling air volume.

[0039] In some embodiments of the present application, the burner cooling assembly 2 further includes a controller, which is connected to each temperature detection mechanism, each branch regulating mechanism 27 and the induced draft regulating mechanism 22. Thus, each branch regulating mechanism 27 and the induced draft regulating mechanism 22 can be linked with each temperature detection mechanism through the controller to achieve automatic feedback regulation, so as to improve the automation of the cooling system, reduce the intensity of human work, maintain the temperature cooling effect of each burner stable, and protect the safety of production equipment.

[0040] In some embodiments of the present application, the branch regulating mechanism 27 and the induced draft regulating mechanism 22 are both regulating valves, which may be manual regulating valves or automatic regulating valves (such as solenoid valves). The temperature detection mechanism may be a thermocouple.

[0041] In some embodiments of the present application, Figures 1 to 3 As shown, in the burner cooling pipes on the left and right sides, the ends of each burner cooling branch pipe 26 are connected to a bellows 28, which extends to the fire baffle of the burner, and its end faces the fire baffle to blow air to cool the fire baffle. Among them, in the preferred embodiment of the present application, the bellows 28 is a metal bellows 28, which has high high temperature resistance and mechanical properties, good heat conduction effect, stable structure, and long service life.

[0042] Combination Figures 1 to 3 The embodiment shown illustrates the process flow of the glass furnace cooling system of the present application embodiment:

[0043] When applied to the modification of an existing glass kiln, it is only necessary to connect the first three-way joint to the kiln sill cooling pipe 11 of the glass kiln to introduce the induced draft pipe 21, and use the induced draft pipe 21 as the main pipe of the burner cooling assembly 2. During production, the kiln sill cooling air is adjusted to become kiln burner cooling air with a suitable air volume through the induced draft adjustment mechanism 22, and the kiln burner cooling air is distributed to the right burner cooling main pipe 24 and the left burner cooling main pipe 25 of the kiln through the second three-way joint 23, and then enters the burner cooling branch pipes 26 on the left and right sides, and then after being adjusted by the branch adjustment mechanism 27, it is blown to the burner fire damper through the metal bellows 28, so as to achieve the effect of cooling the burner fire damper.

[0044] Based on the above glass kiln cooling system, the present application also discloses a glass kiln, which is provided with any of the above glass kiln cooling systems. The glass kiln of this embodiment realizes the reuse of the cooling fan 12 in the kiln sill cooling assembly 1 by drawing out the cold air from the kiln sill cooling pipe 11 and using it as the cold air source for the burner, thereby reducing the equipment cost and use cost of the glass kiln.

[0045] In summary, the glass kiln cooling system of the embodiment of the present application combines the burner cooling assembly with the kiln sill cooling assembly, and draws cooling air from the kiln sill cooling assembly to cool the burner, which can reduce the number of cooling fans, thereby reducing the equipment cost and use cost of the cooling system. Moreover, since in the glass kiln, the kiln sill cooling process starts at the beginning of the operation of the glass kiln, before the cooling process of the burner, the working sequence of the kiln sill cooling fan can fully meet the cooling requirements of the burner from a process point of view, and will not affect the original cooling process. Therefore, the embodiment of the present application is suitable for both the construction of a new glass kiln cooling system and the modification of an existing glass kiln cooling system.

[0046] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A glass furnace cooling system, characterized in that: include: A burner cooling assembly (2) and a kiln sill cooling assembly (1); The kiln sill cooling assembly (1) comprises: a cooling fan (12) and a kiln sill cooling pipeline (11) connected to the cooling fan (12); The burner cooling assembly (2) comprises: an induced draft duct (21) and a burner cooling duct, wherein the induced draft duct (21) is connected to the kiln sill cooling duct (11) and the burner cooling duct, and guides the cooling air in the kiln sill cooling assembly (1) into the burner cooling assembly (2).

2. The glass furnace cooling system according to claim 1, characterized in that: The burner cooling pipeline comprises: a left burner cooling main pipeline (25) distributed along the left side of the glass furnace, and a right burner cooling main pipeline (24) distributed along the right side of the glass furnace; the left burner cooling main pipeline (25) and the right burner cooling main pipeline (24) are respectively extended horizontally along the length direction of the glass furnace, and are respectively connected to the burner cooling branch pipeline (26) leading to each of the burners.

3. The glass furnace cooling system according to claim 2, characterized in that: The induced draft duct (21) is arranged vertically; the kiln sill cooling duct (11) is provided with a first three-way joint, one end of which is vertically connected to the lower end of the induced draft duct (21) upward; the upper end of the induced draft duct (21) is provided with a second three-way joint (23), the second three-way joint (23) is a right-angle corner tee, one end of which is vertically connected to the induced draft duct (21) downward, and the other two ends are horizontally connected to the left burner cooling dry duct (25) and the right burner cooling dry duct (24), respectively.

4. The glass furnace cooling system according to claim 2, characterized in that: The induced air duct (21) is provided with an induced air regulating mechanism (22) for changing the cooling air flow rate and / or pressure, and each of the burner cooling branch ducts (26) is provided with a branch regulating mechanism (27) for regulating the air volume of each branch.

5. The glass furnace cooling system according to claim 4, characterized in that: The burner cooling assembly (2) further comprises a plurality of temperature detection mechanisms, each of which is installed at a position of each burner.

6. The glass furnace cooling system according to claim 5, characterized in that: The burner cooling assembly (2) further comprises a controller, wherein the controller is connected to each of the temperature detection mechanisms, each of the branch regulating mechanisms (27) and the induced draft regulating mechanism (22).

7. The glass furnace cooling system according to claim 6, characterized in that: The branch regulating mechanism (27) and the induced draft regulating mechanism (22) are both regulating valves.

8. The glass furnace cooling system according to claim 2, characterized in that: The end of each burner cooling branch pipe (26) is connected to a bellows (28), and the bellows (28) extends to the fire baffle of the burner.

9. The glass furnace cooling system according to claim 8, characterized in that: The bellows (28) is a metal bellows (28).

10. A glass furnace, characterized in that: The glass furnace is provided with a glass furnace cooling system as claimed in any one of claims 1 to 9.

Citation Information

Patent Citations

  • Pool bottom cooling device of glass kiln cooling part

    CN210457936U