Cutting device with chipping collecting function

By designing a cutting device with debris collection function, the risk of waste residue splash and manual cleaning during glass substrate cutting is solved, and the effect of automatic cleaning and improving safety and efficiency is achieved.

CN222665706UActive Publication Date: 2025-03-25CHONGQING ANJIADA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421383546.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-25
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

When cutting glass substrates, existing cutting devices are prone to spattering waste residues and require manual cleaning, which poses a risk of cutting.

Method used

A cutting device with debris collection function is designed, including a base housing, a collection box, a turntable, a pull tube, a suction head and a fan. Through the cooperation of the upper and lower blades, the waste residue can be concentrated into the collection box, and the suction head and fan are used to automatically clean the waste residue to avoid manual contact.

Benefits of technology

It effectively reduces the risk of glass waste splash, reduces the need for manual cleaning, and improves the safety and efficiency of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass substrate processing, in particular to a cutting device with a scrap collecting function, which comprises a base shell, a collecting box is attached to the inside of the base shell, a support plate is welded above the base shell, a turntable is inserted into one side of the support plate through a rotating shaft, and a pull tube is glued to one side of the support plate; a fixing disc is connected to one end of the pull pipe in a glued mode, a first motor is installed in front of the fixing disc through a screw, a first gear is connected to an output shaft of the first motor in an inserted mode, a second gear is meshed with the lower portion of the first gear, a shaft rod of the center portion of the second gear is connected to a connecting plate in an inserted mode, and a suction head is arranged at one end of the connecting plate. According to the improved cutting device, a hole is formed in the table top, waste residues cut by a blade can be brought into a collecting box, the waste residues are prevented from splashing during cutting, the table top is provided with a residue suction device with the height and the rotating angle adjustable, and cleaning is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass substrate processing, in particular to a cutting device with a debris collection function. Background Art

[0002] Glass substrate is a basic material used to manufacture products such as electronic devices, optical devices and flat panel displays. It is usually made of glass material and is flat, transparent and has good physical properties. Glass substrates are widely used in electronics, optics, optoelectronics, flat panel displays and other fields. They can be used as chip bases, liquid crystal display substrates, solar cell substrates, sensor substrates, etc. to manufacture various electronic devices. In addition, glass substrates can also be used to manufacture various optical and display devices such as optical fibers, optical lenses, touch screens, and panel glass.

[0003] A cutting device is a device used to cut materials into the desired shape or size. It can be used for various materials, including metal, plastic, glass, paper, etc. The types and working principles of cutting devices are different. Existing cutting devices can generally only cut, resulting in the waste residue from cutting easily splashing, and there is no independent collection device.

[0004] In the process of realizing the present invention, the inventors found that the existing technology had the following problems: 1. Waste glass residue is easily generated during the cutting process, resulting in waste residue splashing; 2. Some waste glass residue will fall onto the table during the cutting process and needs to be cleaned manually. Generally, manual cleaning of the table with a broom is used, which causes waste residue to splash easily during the cleaning process and cut the hands. Utility Model Content

[0005] The present invention aims to provide a cutting device with a debris collection function to address the problem, as discussed in the background art, of glass waste being easily generated and splashed during the cutting process. To achieve this, the present invention provides the following technical solution: a cutting device with a debris collection function comprising a base housing, a collection box being bonded to the interior of the base housing, a support plate welded to the top of the base housing, a turntable being plugged into one side of the support plate via a rotating shaft, and a pull tube being glued to one side of the support plate.

[0006] A fixed plate is glued to one end of the pull tube, a first motor is installed in front of the fixed plate by screws, a first gear is plugged into the output shaft of the first motor, a second gear is meshed below the first gear, a central shaft of the second gear is plugged into the connecting plate, a suction head is provided at one end of the connecting plate, a discharge pipe is glued to the rear of the suction head.

[0007] Further preferably, a feed port is welded above the collecting box, a movable box is attached to the inside of the collecting box, a fixed seat is attached to one side of the feed port, an auxiliary blade is installed on one side of the fixed seat by screws, a fan is attached to one side of the movable box, and the internal structural dimensions of the rear plate of the feed port are consistent with the external structural dimensions of the fixed seat, and the auxiliary blade is located at the center of the feed port.

[0008] Further preferably, the outer wall slide groove of the turntable is fitted with a ball bearing, the outer wall of the ball bearing is fitted with the outer wheel plate slide groove, a large gear is connected to the rear of the turntable through a rotating shaft, a slide rail is welded on one side of the outer wheel plate, a moving rod is fitted inside the slide rail, the top of the moving rod is connected to the support block, a cutting blade is welded on the other side of the outer wheel plate, a small gear is meshed with the bottom of the large gear, a second motor is provided behind the small gear, and the small gear forms a rotating structure through the second motor, and the large gear forms a rotating structure through the small gear.

[0009] Further preferably, the first gear forms a rotating structure through the first motor, and the second gear forms a rotating structure through the first gear.

[0010] Further preferably, three first motors, a first gear, a second gear and a connecting plate are respectively provided on one side of the fixed disk, and the first motor A is set on the upper side of one side of the fixed disk, and the first motor B and the first motor C are respectively provided on both sides of the fixed disk, and the central axis of the fixed disk is horizontally arranged as the second gear A, the second gear B and the second gear C in sequence.

[0011] Further preferably, the internal structural dimensions of the collecting box are consistent with the external structural dimensions of the moving box.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] In the utility model, the upper and lower blades are fitted together during cutting, the upper blade moves vertically downward for cutting, and the lower blade is fixed. The lower blade is located in the middle of the storage box, and the fallen residues can be concentrated into the feed port, reducing the splashing of some glass waste residues, so that the cut waste residues can fall downward into the storage box below.

[0014] In the utility model, in order to prevent some glass residues from falling onto the table during cutting, an independent suction device is provided, which can be adjusted to any angle and height. The waste is sucked into the storage box through the suction pipe by the suction fan, thereby achieving the cleaning effect, avoiding manual cleaning, and reducing the risk of glass residues splashing during cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the collection box of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of one side of the turntable of the utility model;

[0019] Figure 5 This is a structural diagram of one side of the draw tube of the utility model.

[0020] In the figure: 1. base shell; 2. collecting box; 201. moving box; 202. auxiliary blade; 203. feed port; 204. fixed seat; 205. fan; 3. turntable; 301. large gear; 302. outer wheel; 303. ball; 304. cutting blade; 305. small gear; 306. second motor; 307. slide rail; 308. support block; 309. moving rod; 4. pulling tube; 401. first motor; 402. first gear; 403. second gear; 404. fixed plate; 405. discharge pipe; 406. connecting plate; 407. suction head; 5. support plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0022] See also Figures 1 to 5 The utility model provides a technical solution: a cutting device with a debris collection function, comprising a base shell 1, a collection box 2 is attached to the inside of the base shell 1, a support plate 5 is welded on the top of the base shell 1, a turntable 3 is plugged into one side of the support plate 5 through a rotating shaft, and a pull tube 4 is glued to one side of the support plate 5.

[0023] One end of the pulling tube 4 is glued to a fixed plate 404, and a first motor 401 is installed in front of the fixed plate 404 by screws. The output shaft of the first motor 401 is plugged with a first gear 402, and a second gear 403 is meshed below the first gear 402. The central shaft of the second gear 403 is plugged into the connecting plate 406, and a suction head 407 is provided at one end of the connecting plate 406. A discharge pipe 405 is glued to the rear of the suction head 407.

[0024] In this embodiment, Figure 1 、 Figure 3 and Figure 4As shown, a feed port 203 is welded on the top of the collecting box 2, a movable box 201 is attached to the inside of the collecting box 2, a fixed seat 204 is attached to one side of the feed port 203, an auxiliary blade 202 is installed on one side of the fixed seat 204 by screws, a fan 205 is attached to one side of the movable box 201, and the internal structural dimensions of the rear plate of the feed port 203 are consistent with the external structural dimensions of the fixed seat 204, and the auxiliary blade 202 is located at the center of the feed port 203; because the cutting device will produce glass debris when cutting the glass substrate, it is easy to cut the user's hands if not cleaned in time, and the glass debris is relatively sharp. Now, an improvement is made to provide a hole in the base shell 1 to facilitate cutting by the cutting blade 304 and the auxiliary blade 202. The waste residue generated by the cutting can enter the inside of the feed port 203 along the hole, and the auxiliary blade 202 is located in the middle of the feed port 203 to prevent the debris from falling outside, thereby achieving the effect of the debris falling into the inside of the feed port 203.

[0025] In this embodiment, Figure 1 、 Figure 2 and Figure 4 As shown, the outer wall slide groove of the turntable 3 is fitted with a ball bearing 303, the outer wall of the ball bearing 303 is fitted with the slide groove of the outer wheel disc 302, the rear of the turntable 3 is connected with a large gear 301 through a rotating shaft, a slide rail 307 is welded on one side of the outer wheel disc 302, a moving rod 309 is fitted inside the slide rail 307, the top of the moving rod 309 is plugged into the support block 308, a cutting blade 304 is welded on the other side of the outer wheel disc 302, a small gear 305 is meshed with the bottom of the large gear 301, a second motor 306 is provided at the rear of the small gear 305, and the small gear 305 forms a rotating structure through the second motor 306, and the large gear 301 forms a rotating structure through the small gear 305; because the blade is generally located at The outer surface of the table is outside, which makes it easy for glass fragments to fall into the shell during cutting. Now the second motor 306 is improved to rotate the small gear 305, which is engaged with the large gear 301. The large gear 301 drives the turntable 3 to rotate. The turntable 3 causes the ball 303 and the outer wheel 302 to form a centrifugal motion. The turntable 3 causes the slide rail 307 to push the moving rod 309 to move inside the support block 308 to achieve a limiting effect. The turntable 3 causes the cutting blade 304 to move downward to form a reciprocating motion. The cutting blade 304 is fixed to the handle by a screw. The handle is welded to the turntable 3, so that the cutting blade 304 can slide down and drop the fragments into the hole together; thereby achieving the cutting effect of the cutting blade 304.

[0026] In this embodiment, Figure 5As shown, the first gear 402 is rotated by the first motor 401, and the second gear 403 is rotated by the first gear 402. When the cutting device cuts the glass substrate, a large amount of debris is generated. The surface of the debris is relatively sharp and needs to be cleaned in time. The existing method is generally to clean it with a desktop sweeping broom, which requires manual cleaning. It is easy to splash during cleaning and cause cuts. The improved first motor 401 now rotates the first gear 402, and the first gear 402 rotates the second gear 403, thereby achieving the function of controlling the drive of the suction head 407.

[0027] In this embodiment, Figure 5 As shown, one side of the fixed disk 404 is respectively provided with three first motors 401, first gears 402, second gears 403 and connecting plates 406, and the upper side of the fixed disk 404 is provided with a first motor 401A, the two sides of the fixed disk 404 are respectively provided with a first motor 401B and a first motor 401C, and the central axis of the fixed disk 404 is horizontally arranged with a second gear 403A, a second gear 403B and a second gear 403C. Because a large amount of debris is generated when the cutting device cuts the glass substrate, the surface of the debris is relatively sharp and needs to be cleaned in time. The existing method is generally to clean it with a desktop sweeping broom, which requires manual cleaning and is easy to splash during cleaning, causing the risk of cutting oneself. The output shaft of the improved first motor 401A is now plugged into the first gear 402A, so that the first gear 402A is meshed with the second gear 403A. The central axis of the second gear 403A is connected to the connecting plate 406A, and the base on the connecting plate 406A is fitly connected to the suction head 407. The output shaft of the first motor 401B is inserted into the first gear 402B, so that the first gear 402B is meshed with the second gear 403B. The central axis of the second gear 403B is connected to the connecting plate 406B, and the base on the connecting plate 406B is fitly connected to the suction head 407. The output shaft of the first motor 401C is inserted into the first gear 402C, so that the first gear 402C is meshed with the second gear 403C. The central axis of the second gear 403C is connected to the connecting plate 406C, and the base on the connecting plate 406C is fitly connected to the suction head 407. Three supporting points of the connecting plate 406 are provided below the suction head 407. Rotating one of them forms a tilted relationship, thereby achieving the function of adjusting the angle of the suction head 407.

[0028] In this embodiment, Figure 1 、 Figure 3 and Figure 5As shown, the internal structure and size of the collection box 2 are consistent with the external structure and size of the mobile box 201; because a large amount of debris will be generated when the cutting device cuts the glass substrate, the surface of the debris is relatively sharp, and it is generally cleaned with a desktop cleaning broom, which requires manual handling and is easy to be cut during the cleaning process. Now, the improvement is to use a fan 205 to suck the material into the mobile box 201 inside the collection box 2. The discharge pipe 405 is connected above the mobile box 201 to form a suction relationship, thereby achieving the collection function of the mobile box 201.

[0029] The use method and advantages of the utility model: When the cutting device with debris collection function is used, the working process is as follows:

[0030] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, first, the second motor 306 drives the small gear 305, the large gear 301, the turntable 3, the ball 303 and the outer wheel disc 302 to rotate clockwise in sequence, so that the slide rail 307 drives the moving rod 309 to move vertically upward and the cutting blade 304 to move vertically downward. The cutting blade 304 and the auxiliary blade 202 fit together to cut the glass substrate, so that the waste residue enters the collection box 2 and the moving box 201 connected to the feed port 203. The fan 205 operates to move the pulling tube 4 vertically downward to a suitable position. The first motor 401 on the fixed plate 404 drives the first gear 402 and the second gear 403 to rotate clockwise, so that the second gear 403 drives the connecting plate 406 to move to one side, so that the suction head 407 is tilted to absorb the residue.

[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Persons skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting device with a debris collection function, comprising a base housing (1), characterized in that: A collection box (2) is attached to the interior of the base shell (1), a support plate (5) is welded on the top of the base shell (1), a rotating disk (3) is plugged into one side of the support plate (5) via a rotating shaft, and a pull tube (4) is glued to one side of the support plate (5); One end of the pulling tube (4) is glued with a fixed plate (404), and a first motor (401) is installed in front of the fixed plate (404) by screws. The output shaft of the first motor (401) is plugged with a first gear (402), and a second gear (403) is meshed below the first gear (402). The central shaft of the second gear (403) is plugged into a connecting plate (406), and a suction head (407) is provided at one end of the connecting plate (406), and a discharge pipe (405) is glued to the rear of the suction head (407).

2. The cutting device with debris collection function according to claim 1, characterized in that: A feed port (203) is welded above the collecting box (2), a movable box (201) is attached to the interior of the collecting box (2), a fixed seat (204) is attached to one side of the feed port (203), an auxiliary blade (202) is installed on one side of the fixed seat (204) by means of screws, a fan (205) is attached to one side of the movable box (201), and the internal structural dimensions of the rear plate of the feed port (203) are consistent with the external structural dimensions of the fixed seat (204), and the auxiliary blade (202) is located at the center of the feed port (203).

3. The cutting device with debris collection function according to claim 1, characterized in that: A ball bearing (303) is fitted in the outer wall groove of the rotating disk (3), and the outer wall of the ball bearing (303) is fitted in the groove of the outer wheel disc (302). A large gear (301) is inserted at the rear of the rotating disk (3) through a rotating shaft. A slide rail (307) is welded on one side of the outer wheel disc (302). A moving rod (309) is fitted inside the slide rail (307). The top end of the moving rod (309) is inserted in a supporting block (308). A cutting blade (304) is welded on the other side of the outer wheel disc (302). A small gear (305) is meshed below the large gear (301). A second motor (306) is provided at the rear of the small gear (305), and the small gear (305) forms a rotating structure through the second motor (306), and the large gear (301) forms a rotating structure through the small gear (305).

4. The cutting device with debris collection function according to claim 1, characterized in that: The first gear (402) forms a rotating structure through the first motor (401), and the second gear (403) forms a rotating structure through the first gear (402).

5. The cutting device with debris collection function according to claim 1, characterized in that: One side of the fixed disk (404) is respectively provided with three first motors (401), a first gear (402), a second gear (403) and a connecting plate (406), and the upper side of one side of the fixed disk (404) is provided with a first motor (401) A, and the two sides of the fixed disk (404) are respectively provided with a first motor (401) B and a first motor (401) C, and the central axis of the fixed disk (404) is horizontally arranged in sequence with a second gear (403) A, a second gear (403) B and a second gear (403) C.

6. The cutting device with debris collection function according to claim 1, characterized in that: The internal structural dimensions of the collecting box (2) are consistent with the external structural dimensions of the moving box (201).