Deslagging and cleaning device for U-shaped water seal smoke guide system

By designing a slag cleaning device for U-shaped water sealing and smoke conducting system, the wear problem of elephant nose bend pipe caused by slag accumulation is solved, and the efficient operation of the system and the long life of the equipment are achieved.

CN222665773UActive Publication Date: 2025-03-25SHANXI LUAN COKING CO LTD +1
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Patent Information

Application Number
CN202421378884.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-25
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

In the existing U-shaped water sealing and smoke conducting system, smoke will be deposited at the bottom of the sink during the collection process to form slag accumulation, resulting in wear and damage to the elephant nostril bend tube, affecting the normal operation of the dust collection system.

Method used

A slag cleaning device for U-shaped water sealing and smoke conducting system is designed, including a base frame, a rectangular frame, an inverted U-shaped frame, an extrusion roller, a press roller, a cylinder and a wool cloth. Through the cooperation of these components, effective cleaning of the slag and moisture discharge are achieved.

Benefits of technology

It effectively avoids slag accumulation and blocking the U-shaped water seal trough, improves the efficiency of the system, extends the service life of the elephant nostril bend pipe, and ensures the normal operation of the dust collection system.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222665773U_ABST
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Abstract

The utility model discloses a deslagging and cleaning device for a U-shaped water seal smoke guide system, and relates to the technical field of deslagging and cleaning tools for the U-shaped water seal smoke guide system, the deslagging and cleaning device comprises a bottom frame, a plurality of equidistant supporting columns are vertically and fixedly connected to the bottom surface of the bottom frame, and a deslagging assembly is arranged at the upper end of the bottom frame; through the cooperation of the first extrusion roller and the second extrusion roller, part of water in residues can be conveniently discharged, water in the residues can be conveniently and completely discharged subsequently, and the situation that the U-shaped water seal tank is blocked due to the fact that water in the residues is not completely discharged is avoided; through the cooperation of the first press roll and the second press roll, residual water of residues can be conveniently discharged, so that relatively dry residues are obtained, and blockage of the residues is avoided; through cooperation of a first air cylinder, a first extrusion roller, a second extrusion roller, a first pressing roller and a second pressing roller, pressure at different stages can be adjusted conveniently, and therefore residues are extruded conveniently, and moisture of the residues is discharged conveniently; according to the device, the U-shaped water seal tank is prevented from being blocked by residues, and the efficiency of the U-shaped water seal smoke guide system is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag removal and cleaning tools for U-shaped water-sealed smoke guiding systems, in particular to a slag removal and cleaning device for U-shaped water-sealed smoke guiding systems. Background Art

[0002] The coke oven machine side / coke side dust removal water sealing device is used to transport the smoke collected by the dust hoods of the coke pusher and coal loading car on the side of the 2×60-hole 6.25-meter ramming coke oven machine to the ground dust removal station for purification; the coke oven coke side dust removal water sealing device is used to transport the smoke collected by the dust hoods of the coke blocking car on the coke side of the 2×60-hole 6.25-meter ramming coke oven to the ground dust removal station for purification; the water sealing device is a trough body welded by steel structure, which is arranged on the side of the coke oven machine, and the coke pusher track is far away from the outside of the coke oven; the water sealing device includes a dust collecting main pipe, a U-shaped water seal groove sealing structure connected to the coke pusher, a water trough, a bracket, a water supply and drainage system, etc.; during the collection process, some smoke will fall into the sealing water due to inertia and sink to the bottom of the U-shaped water seal groove to form slag; the slag will wear the most important component of the U-shaped water seal smoke guide system-the elephant trunk elbow. If the elephant trunk elbow is damaged and leaks, it will cause the dust collection system to be paralyzed and affect production; therefore, the above problems need to be improved and handled. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a slag removal and cleaning device for a U-shaped water seal smoke guiding system.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a slag cleaning device for a U-shaped water-seal smoke guiding system, comprising a base frame, the bottom surface of the base frame is vertically fixed with a plurality of equidistant support columns, fixed seats are vertically installed at both ends of one side of the top surface of the base frame, a guide hopper is installed between the fixed seats at both ends, and a servo motor is installed at the front end of the other side of the top surface of the base frame, and a slag removal assembly is provided at the upper end of the base frame.

[0005] Preferably, the slag discharge assembly includes a rectangular frame arranged at the upper end of the base frame, the rectangular frame is installed on one side of the top surface of the base frame, and an L-shaped frame is fixedly connected to one side of the inner part of the rectangular frame, and a plurality of equidistant inverted U-shaped frames are installed at both ends of the top surface of the base frame.

[0006] Preferably, a first extrusion roller, a second extrusion roller, a first pressing roller and a second pressing roller are sequentially installed inside the multiple inverted U-shaped frames, the first extrusion roller, the second extrusion roller, the first pressing roller and the second pressing roller are all installed at the upper and lower ends inside the inverted U-shaped frame, and a first cylinder is installed on the top surface of the inverted U-shaped frame, the output shaft of the first cylinder passes through the inverted U-shaped frame and is rotatably connected to the first extrusion roller, the second extrusion roller, the first pressing roller and the second pressing roller at the upper end inside.

[0007] Preferably, a second cylinder is installed on the top surface of the rectangular frame, and a first adjusting roller is longitudinally arranged between the rectangular frames at both ends, and both ends of the first adjusting roller are rotatably connected to the output shaft of the second cylinder, and a first stretching roller is longitudinally arranged between the L-shaped frames on both sides, one end of the first stretching roller is fixedly connected to the first guide rod, and the other end of the first stretching roller is rotatably connected to the first screw, and the first screw is threadedly connected to one side of the rectangular frame, and an upper wool cloth is arranged on the outer side of the first stretching roller, and the inner wall of the upper wool cloth abuts against the outer sides of the first extrusion roller, the second extrusion roller, the first pressing roller, the second pressing roller, the first adjustment roller and the first stretching roller at the upper end, and a brush roller is longitudinally abutted against the outer side of the upper wool cloth, and both ends of the brush roller are rotatably connected to one side of the inverted U-shaped frame.

[0008] Preferably, a third cylinder is installed on one side of the bottom surface of the base frame, and a second adjustment roller is longitudinally arranged between the two ends of the third cylinder, and both ends of the second adjustment roller are rotatably connected to the output shaft of the third cylinder, and a second stretching roller is longitudinally arranged on one side of the top surface of the base frame, one end of the second stretching roller is fixedly connected to a second guide rod, and the other end of the second stretching roller is rotatably connected to a second screw, and the second screw is threadedly connected to one side of the base frame.

[0009] Preferably, a lower felt cloth is provided on the outer side of the second stretching roller, and the inner wall of the lower felt cloth is respectively abutted against the outer sides of the first squeezing roller, the second squeezing roller, the first pressing roller, the second pressing roller, the second adjustment roller and the second stretching roller at the lower end, and the inner wall of one side of the lower felt cloth is abutted against a discharge roller, and the pulleys at the front end of the discharge roller are respectively sleeved with the first belt and the second belt, the other end of the first belt is sleeved on the pulley of the servo motor output shaft, and the other end of the second belt is sleeved on the pulley at the front end of the second pressing roller.

[0010] Preferably, a scraper is longitudinally provided on the other side of the base frame, both ends of the scraper are mounted on the inner wall of the base frame, and the scraper abuts against the outer surface of the lower wool cloth.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: in the utility model, through the cooperation of the first squeezing roller and the second squeezing roller, it is convenient to discharge part of the moisture of the residue, and it is convenient to completely discharge the moisture inside the residue later, so as to avoid the moisture in the residue not being completely discharged and causing the U-shaped water seal groove to be blocked; through the cooperation of the first pressing roller and the second pressing roller, it is convenient to discharge the remaining moisture of the residue, so as to obtain relatively dry residue and avoid its blockage; through the cooperation of the guide hopper and the lower wool cloth, it is convenient to collect and transfer the residue, which is convenient for subsequent drainage; through the cooperation of the upper wool cloth and the lower wool cloth, it is convenient to squeeze the residue to discharge the moisture; through the cooperation of the first cylinder and the first squeezing roller, the second squeezing roller, the first pressing roller and the second pressing roller, it is convenient to adjust the pressure at different stages, so as to facilitate squeezing the residue to discharge its moisture; the device avoids the residue clogging the U-shaped water seal groove and improves the efficiency of the U-shaped water seal smoke guide system. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0013] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the overall back three-dimensional structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0016] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged structure of part A in the middle.

[0017] Serial numbers in the figure: 1. base frame; 2. support column; 3. fixed seat; 4. guide hopper; 5. servo motor; 6. rectangular frame; 7. L-shaped frame; 8. inverted U-shaped frame; 9. first extrusion roller; 10. second extrusion roller; 11. first pressing roller; 12. second pressing roller; 13. first cylinder; 14. second cylinder; 15. first adjustment roller; 16. first stretching roller; 17. first screw; 18. upper wool cloth; 19. brush roller; 20. third cylinder; 21. second adjustment roller; 22. second stretching roller; 23. second screw; 24. first guide rod; 25. second guide rod; 26. first belt; 27. second belt; 28. discharge roller; 29. ​​lower wool cloth; 30. scraper. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0019] Example: See Figure 1-4The utility model discloses a slag cleaning device for a U-shaped water-sealed smoke guiding system, comprising a base frame 1, through which a guide hopper 4, a servo motor 5, a rectangular frame 6 and an inverted U-shaped frame 8 are conveniently installed; a plurality of equidistant support columns 2 are vertically fixedly connected to the bottom surface of the base frame 1, and the base frame 1 is conveniently supported by the support columns 2; fixed seats 3 are vertically installed at both ends of one side of the top surface of the base frame 1, and the guide hopper 4 is conveniently installed through the fixed seats 3; a guide hopper 4 is installed between the fixed seats 3 at both ends, and the guide hopper 4 is convenient for unloading; and a servo motor 5 is installed at the front end of the other side of the top surface of the base frame 1, and the first belt 26 is conveniently rotated by the servo motor 5; a slag discharge assembly is provided at the upper end of the base frame 1; the slag discharge assembly comprises a rectangular frame 6 arranged at the upper end of the base frame 1, and the rectangular frame 6 is convenient for installing L The rectangular frame 6 is installed on one side of the top surface of the base frame 1, and an L-shaped frame 7 is fixedly connected to one side of the inner side of the rectangular frame 6, and the L-shaped frame 7 is convenient for installing the first screw 17 and the first stretching roller 16; a plurality of equidistant inverted U-shaped frames 8 are installed at both ends of the top surface of the base frame 1, and the first cylinder 13, the first squeezing roller 9, the second squeezing roller 10, the first pressing roller 11, the second pressing roller 12 and the brush roller 19 are convenient for installing the inverted U-shaped frames 8; the first squeezing roller 9, the second squeezing roller 10, the first pressing roller 11 and the second pressing roller 12 are installed in sequence inside the plurality of inverted U-shaped frames 8, and the first squeezing roller 9 and the second squeezing roller 10 are convenient for squeezing out part of the water, and the first pressing roller 11 and the second pressing roller 12 are convenient for squeezing out the remaining The moisture is squeezed out; the first squeezing roller 9, the second squeezing roller 10, the first pressing roller 11 and the second pressing roller 12 are all installed at the upper and lower ends of the inverted U-shaped frame 8, and the first cylinder 13 is installed on the top surface of the inverted U-shaped frame 8, and the height of the first squeezing roller 9, the second squeezing roller 10, the first pressing roller 11 and the second pressing roller 12 can be adjusted by the first cylinder 13; the output shaft of the first cylinder 13 passes through the inverted U-shaped frame 8 and is rotatably connected with the first squeezing roller 9, the second squeezing roller 10, the first pressing roller 11 and the second pressing roller 12 at the upper end of the interior; the second cylinder 14 is installed on the top surface of the rectangular frame 6, and the movement of the first adjustment roller 15 can be easily controlled by the second cylinder 14; the first adjustment roller 15 is longitudinally arranged between the rectangular frames 6 at both ends, and the first adjustment roller 1 5 is convenient for adjusting the gap size between the upper felt cloth 18 and the lower felt cloth 29; both ends of the first adjustment roller 15 are rotatably connected to the output shaft of the second cylinder 14, and a first stretching roller 16 is longitudinally arranged between the L-shaped frames 7 on both sides, and the gap size between the upper felt cloth 18 and the lower felt cloth 29 is convenient for adjusting the gap size between the upper felt cloth 18 and the lower felt cloth 29; one end of the first stretching roller 16 is fixedly connected to the first guide rod 24, and the first guide rod 24 facilitates the rotation of the first stretching roller 16; and the other end of the first stretching roller 16 is rotatably connected to the first screw 17, and the movement of the first stretching roller 16 is conveniently controlled by the first screw 17; the first screw 17 is threadedly connected to one side of the rectangular frame 6, and an upper felt cloth 18 is arranged on the outer side of the first stretching roller 16, and the upper felt cloth 18 facilitates the discharge of moisture;The inner wall of the upper felt cloth 18 abuts against the outer sides of the first squeezing roller 9, the second squeezing roller 10, the first pressing roller 11, the second pressing roller 12, the first adjusting roller 15 and the first stretching roller 16 at the upper end, and a brush roller 19 abuts against the outer side of the upper felt cloth 18 longitudinally, and the brush roller 19 is used to brush off the residue attached to the surface of the upper felt cloth 18; the two ends of the brush roller 19 are rotatably connected to one side of the inverted U-shaped frame 8. ;

[0020] In the utility model, a third cylinder 20 is installed on one side of the bottom surface of the base frame 1, and the movement of the second adjustment roller 21 is conveniently controlled by the third cylinder 20; a second adjustment roller 21 is longitudinally arranged between the third cylinders 20 at both ends, and the lower wool cloth 29 is conveniently adjusted by the second adjustment roller 21; the two ends of the second adjustment roller 21 are rotatably connected to the output shaft of the third cylinder 20, and a second stretching roller 22 is longitudinally arranged on one side of the top surface of the base frame 1, and the lower wool cloth 29 is conveniently adjusted by the second stretching roller 22; a second guide rod 25 is fixedly connected to one end of the second stretching roller 22, and the second guide rod 25 is convenient to connect the second stretching roller 22; and the second stretching roller 22 is rotatably connected to the other end of the second stretching roller 22, and the movement of the second stretching roller 22 is conveniently controlled by the second screw 23; the second screw 23 is threadedly connected to one side of the base frame 1; a lower wool cloth 29 is arranged on the outer side of the second stretching roller 22, and the lower wool cloth 29 is convenient to support residues and discharge moisture; The inner wall of the felt cloth 29 is respectively in contact with the outer sides of the first squeezing roller 9, the second squeezing roller 10, the first pressing roller 11, the second pressing roller 12, the second adjusting roller 21 and the second stretching roller 22 at the lower end, and the inner wall of one side of the lower felt cloth 29 is in contact with a discharge roller 28, which facilitates the rotation of the lower felt cloth 29; the pulleys at the front end of the discharge roller 28 are respectively sleeved with the first belt 26 and the second belt 27, which facilitates the rotation of the discharge roller 28 and the rotation of the second pressing roller 12 by the second belt 27; the other end of the first belt 26 is sleeved on the pulley of the output shaft of the servo motor 5, and the other end of the second belt 27 is sleeved on the pulley at the front end of the second pressing roller 12; a scraper 30 is longitudinally provided on the other side of the base frame 1, which facilitates the scraping of the residue on the lower felt cloth 29; the two ends of the scraper 30 are installed on the inner wall of the base frame 1, and the scraper 30 is in contact with the outer side surface of the lower felt cloth 29.

[0021] Working principle: When the utility model is used, firstly, all electrical equipment are connected with wires and powered on, the servo motor 5 is started, the first belt 26 is rotated by the servo motor 5, the discharge roller 28 is rotated by the first belt 26, the lower felt cloth 29 and the second belt 27 are rotated by the discharge roller 28, the second pressing roller 12 is rotated by the second belt 27, and then the residue is poured into the guide hopper 4, and then the residue is guided to the side of the lower felt cloth 29 by the guide hopper 4, and the residue is moved to the first squeezing roller 9, the second squeezing roller 12 and the lower felt cloth 29 in sequence by the lower felt cloth 29. The pressure roller 10, the first pressing roller 11 and the second pressing roller 12, and the first cylinder 13 are started at the same time, and the first cylinder 13 controls the upper first squeezing roller 9, the second squeezing roller 10, the first pressing roller 11 and the second pressing roller 12 to descend, so as to discharge the moisture inside the residue. When the residue moves to the discharge roller 28, the residue attached to the upper felt cloth 18 is brushed onto the lower felt cloth 29 by the brush roller 19, and then the residue on the lower felt cloth 29 is scraped off by the scraper 30. When the moisture in the residue is drained, all electrical equipment is powered off.

[0022] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A slag removal and cleaning device for a U-shaped water seal smoke guiding system, comprising a base frame (1), characterized in that: The bottom surface of the base frame (1) is vertically fixed with a plurality of equidistant support columns (2), and fixed seats (3) are vertically installed at both ends of one side of the top surface of the base frame (1), and a guide hopper (4) is installed between the fixed seats (3) at both ends, and a servo motor (5) is installed at the front end of the other side of the top surface of the base frame (1), and a slag discharge assembly is provided at the upper end of the base frame (1).

2. The slag removal and cleaning device for a U-shaped water seal smoke guiding system according to claim 1, characterized in that: The slag discharge assembly comprises a rectangular frame (6) arranged at the upper end of the base frame (1), the rectangular frame (6) being mounted on one side of the top surface of the base frame (1), and an L-shaped frame (7) being fixedly connected to one side of the interior of the rectangular frame (6), and a plurality of equidistant inverted U-shaped frames (8) being mounted on both ends of the top surface of the base frame (1).

3. The slag removal and cleaning device for a U-shaped water seal smoke guiding system according to claim 2, characterized in that: A first squeezing roller (9), a second squeezing roller (10), a first pressing roller (11) and a second pressing roller (12) are sequentially installed inside the plurality of inverted U-shaped frames (8); the first squeezing roller (9), the second squeezing roller (10), the first pressing roller (11) and the second pressing roller (12) are all installed at the upper and lower ends inside the inverted U-shaped frame (8); a first cylinder (13) is installed on the top surface of the inverted U-shaped frame (8); an output shaft of the first cylinder (13) passes through the inverted U-shaped frame (8) and is rotatably connected to the first squeezing roller (9), the second squeezing roller (10), the first pressing roller (11) and the second pressing roller (12) at the upper end inside.

4. The slag removal and cleaning device for a U-shaped water seal smoke guiding system according to claim 2, characterized in that: A second cylinder (14) is installed on the top surface of the rectangular frame (6), a first adjustment roller (15) is longitudinally arranged between the two ends of the rectangular frames (6), both ends of the first adjustment roller (15) are rotatably connected to the output shaft of the second cylinder (14), a first stretching roller (16) is longitudinally arranged between the two sides of the L-shaped frames (7), one end of the first stretching roller (16) is fixedly connected to a first guide rod (24), and the other end of the first stretching roller (16) is rotatably connected to a first screw rod (17), and the first screw rod ( 17) is threadedly connected to one side of the rectangular frame (6), an upper wool cloth (18) is provided on the outer side of the first stretching roller (16), the inner wall of the upper wool cloth (18) abuts against the outer sides of the first squeezing roller (9), the second squeezing roller (10), the first pressing roller (11), the second pressing roller (12), the first adjustment roller (15) and the first stretching roller (16) at the upper end, and a brush roller (19) is longitudinally abutted against the outer side of the upper wool cloth (18), and both ends of the brush roller (19) are rotatably connected to one side of the inverted U-shaped frame (8).

5. The slag removal and cleaning device for a U-shaped water seal smoke guiding system according to claim 1, characterized in that: A third cylinder (20) is installed on one side of the bottom surface of the base frame (1), and a second adjustment roller (21) is longitudinally arranged between the two ends of the third cylinder (20), and the two ends of the second adjustment roller (21) are rotatably connected to the output shaft of the third cylinder (20), and a second stretching roller (22) is longitudinally arranged on one side of the top surface of the base frame (1), one end of the second stretching roller (22) is fixedly connected to a second guide rod (25), and the other end of the second stretching roller (22) is rotatably connected to a second screw rod (23), and the second screw rod (23) is threadedly connected to one side of the base frame (1).

6. The slag removal and cleaning device for a U-shaped water seal smoke guiding system according to claim 5, characterized in that: A lower wool cloth (29) is provided on the outer side of the second stretching roller (22), and the inner wall of the lower wool cloth (29) is respectively in contact with the outer sides of the first squeezing roller (9), the second squeezing roller (10), the first pressing roller (11), the second pressing roller (12), the second adjustment roller (21) and the second stretching roller (22) at the lower end, and the inner wall of one side of the lower wool cloth (29) is in contact with a discharge roller (28), and the pulleys at the front end of the discharge roller (28) are respectively sleeved with the first belt (26) and the second belt (27), the other end of the first belt (26) is sleeved on the pulley of the output shaft of the servo motor (5), and the other end of the second belt (27) is sleeved on the pulley at the front end of the second pressing roller (12).

7. The slag removal and cleaning device for a U-shaped water seal smoke guiding system according to claim 1, characterized in that: A scraper (30) is longitudinally provided on the other side of the base frame (1), with both ends of the scraper (30) mounted on the inner wall of the base frame (1), and the scraper (30) abuts against the outer surface of the lower wool cloth (29).