Surface treatment pickling tank

By designing automated feeding devices and exhaust devices, the problems of time-consuming and labor-intensive manual operation and acidic waste gas pollution during the existing pickling process are solved, automatic transportation of pipe materials and purification of waste gas are realized, and the pickling efficiency and safety are improved.

CN222666009UActive Publication Date: 2025-03-25YANGZHOU AOYANG SHUNCHANG METAL MATERIAL CO LTD
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Patent Information

Application Number
CN202420877795.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-03-25
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

During the existing pickling process, it is necessary to manually hold a pickling tank to discharge and collect materials, which is time-consuming and labor-intensive, and produces a large amount of acidic waste gas, pollutes the environment and endangers human health.

Method used

A surface treatment pickling tank is designed, including a feeding device and an exhaust device. The feeding device automatically carries out the pipe material through the stepping movement of the lead plate and the displacement block, and the exhaust device sucks and purifies the gas generated during the pickling process through the fan blade and the filter block.

Benefits of technology

The automatic transportation of pipe materials is realized, which reduces manual operation time and improves pickling efficiency; by purifying and exhaust gas, the direct emission of acidic waste gas is avoided, and the environment and human health are protected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface treatment pickling tank, which relates to the technical field of metal processing and comprises a tank body. The outer wall of the placing frame is fixedly connected with the outer wall of the tank body; the outer wall of the material guiding plate is fixedly connected with the inner wall of the tank body; the outer wall of the feeding device is fixedly connected with the inner wall of the tank body; and the outer wall of the exhaust device is fixedly connected with the top end of the tank body. According to the pipe pickling device, the feeding device is arranged, when pipes are pickled, the guide plate guides the moving direction, and the stepping effect is achieved along with continuous ascending and descending of the displacement block, so that the pipes are conveyed out of the tank body and slide into the placing frame outside the tank body to be stored, the problem that the pipes need to be manually placed and taken during pickling is solved, and the pickling efficiency is improved. And time is saved, multiple pipes can be subjected to acid pickling at the same time, and manpower resources are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to a surface treatment pickling tank. Background Art

[0002] The method of using acid solution to remove scale and rust on the surface of steel is called pickling. It is a method of cleaning the metal surface. It is usually carried out together with pre-filming. Generally, the workpiece is immersed in an aqueous solution of sulfuric acid to remove oxides and other films on the metal surface. It is a pre-treatment or intermediate treatment for processes such as electroplating, enameling, and rolling.

[0003] However, in the prior art, after the pipe fittings are rolled, their surfaces generally need to be cleaned to facilitate subsequent surface processing. However, in the current pickling process, manual hand-held pickling is required to discharge and take out materials, which is time-consuming and labor-intensive. In addition, a large amount of acidic waste gas will be generated during the pickling process. The direct discharge and diffusion of the waste gas not only pollutes the environment, but also endangers the health of the workers. Utility Model Content

[0004] In view of the deficiencies in the prior art, the technical solution adopted by the utility model to solve the technical problems thereof is: a surface treatment pickling tank, comprising: a tank body; a placing rack, the outer wall of the placing rack is fixedly connected to the outer wall of the tank body; a guide plate, the outer wall of the guide plate is fixedly connected to the inner wall of the tank body; a feeding device, the outer wall of the feeding device is fixedly connected to the inner wall of the tank body; an exhaust device, the outer wall of the exhaust device is fixedly connected to the top of the tank body; the feeding device comprises a limit shell, the inner wall of the limit shell is fixedly connected to a fixed block, the bottom end of the limit shell is fixedly connected to a telescopic cylinder, the output end of the telescopic cylinder is fixedly connected to a connecting rod, and the top end of the connecting rod is fixedly connected to a displacement block.

[0005] Preferably, the outer wall of the displacement block is slidably connected to the outer wall of the fixed block, and the outer wall of the displacement block is slidably connected to the inner wall of the limit shell. The pipe material slides into the upper end of the displacement block along the slope of the top of the fixed block. At this time, the telescopic cylinder is started to drive the connecting rod to move upward, so that the displacement block pushes the pipe material to move to the fixed block of the previous step. At this time, the telescopic cylinder moves downward again, so that the displacement block descends, and the pipe material slides into the displacement block of the previous step again. With the continuous rise and fall of the displacement block, a stepping effect is achieved, thereby conveying the pipe material.

[0006] Preferably, the outer wall of the limiting shell is fixedly connected to the inner wall of the tank body, and the outer wall of the limiting shell is fixedly connected to the outer wall of the guide plate. Guided by the guide plate, the pipe material moves downward on the guide plate and is pickled by the solution in the tank body until the pipe material moves to the feeding device.

[0007] Preferably, the exhaust device includes an exhaust pipe, the middle end of the inner wall of the exhaust pipe is fixedly connected to a motor through a frame, the top end of the inner wall of the exhaust pipe is movably connected to a filter block, the top end of the exhaust pipe is threadedly connected to a locking ring, and the output end of the motor is fixedly connected to a fan blade. The bottom end of the inner wall of the exhaust pipe is fixedly connected to a guide plate, the inner wall of the guide plate is fixedly connected to a fixed rod, and the end of the fixed rod away from the guide plate is fixedly connected to a protective plate. The motor drives the fan blade to rotate, sucks the gas generated during the pickling process, and purifies it through the filter block in the exhaust pipe, and then discharges it from the top end of the exhaust pipe, and the guide plate and the protective plate connected to the fixed rod prevent the acid solution from splashing when the pipe material enters the tank body.

[0008] Preferably, the outer wall of the exhaust pipe is fixedly connected to the inner wall of the tank body, and the outer wall of the filter block is slidably connected to the outer wall of the locking ring. After the locking ring connected by thread is rotated and removed from the exhaust pipe, the filter block can be taken out of the exhaust pipe for cleaning and replacement.

[0009] The beneficial effects of the utility model are as follows:

[0010] 1. The utility model arranges a feeding device, and when the pipe material is pickled, a guide plate guides the moving direction, and as the displacement block continues to rise and fall, a stepping effect is achieved, so that the pipe material is transported out of the tank body and slides into the placement rack outside the tank body for storage, which solves the problem of manual material discharge and material collection during pickling of the pipe material, saves time, and multiple pipe materials can be pickled at the same time, thereby saving human resources.

[0011] 2. The utility model sets an exhaust device, and the fan blades rotate to suck the gas generated in the pickling process, and purify and discharge it through the filter block in the exhaust pipe, so as to avoid the pollution caused by the direct discharge of untreated exhaust gas and endanger human health. The drainage plate and the protective plate are used to prevent the acid solution from splashing when the pipe material enters the tank body, and enter the exhaust device to cause corrosion damage. After removing the locking ring, the filter block can be taken out from the exhaust pipe for cleaning and replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is the front view of the utility model;

[0013] Figure 2 It is a cross-sectional view of the utility model;

[0014] Figure 3 It is a structural schematic diagram of the feeding device of the utility model;

[0015] Figure 4 It is a structural schematic diagram of the exhaust device of the utility model.

[0016] In the figure: 1. trough body; 2. placement rack; 3. exhaust device; 301. exhaust pipe; 302. filter block; 303. locking ring; 304. motor; 305. fan blade; 306. guide plate; 307. protective plate; 308. fixing rod; 4. feeding device; 401. limit shell; 402. fixing block; 403. telescopic cylinder; 404. connecting rod; 405. displacement block; 5. guide plate. DETAILED DESCRIPTION

[0017] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.

[0018] Example:

[0019] See also Figure 1 - Figure 4 The utility model provides a technical solution: a surface treatment pickling tank, comprising a tank body 1; a placing rack 2, the outer wall of the placing rack 2 is fixedly connected to the outer wall of the tank body 1; a guide plate 5, the outer wall of the guide plate 5 is fixedly connected to the inner wall of the tank body 1; a feeding device 4, the outer wall of the feeding device 4 is fixedly connected to the inner wall of the tank body 1; an exhaust device 3, the outer wall of the exhaust device 3 is fixedly connected to the top of the tank body 1; the feeding device 4 comprises a limiting shell 401, the inner wall of the limiting shell 401 is fixedly connected with a fixed block 402, the bottom end of the limiting shell 401 is fixedly connected with a telescopic cylinder 403, the output end of the telescopic cylinder 403 is fixedly connected with a connecting rod 404, and the top of the connecting rod 404 is fixedly connected with a displacement block 405.

[0020] The outer wall of the displacement block 405 is slidably connected to the outer wall of the fixed block 402, and the outer wall of the displacement block 405 is slidably connected to the inner wall of the limit shell 401. The telescopic cylinder 403 is started to drive the fixedly connected connecting rod 404 to move upward, so that the displacement block 405 slides on the inner wall of the limit shell 401, so that the displacement block 405 pushes the pipe material to move to the fixed block 402 of the previous step. At this time, the telescopic cylinder 403 moves downward again, so that the displacement block 405 descends, and the pipe material slides onto the displacement block 405 of the previous step again. As the displacement block 405 continues to rise and fall, a stepping effect is achieved, thereby transporting the pipe material up.

[0021] The outer wall of the limiting shell 401 is fixedly connected to the inner wall of the tank body 1, and the outer wall of the limiting shell 401 is fixedly connected to the outer wall of the guide plate 5. The pipe material moves downward on the guide plate 5 and is pickled by the solution in the tank body 1 until the pipe material moves to the feeding device 4 fixedly connected thereto.

[0022] The exhaust device 3 includes an exhaust pipe 301, the middle end of the inner wall of the exhaust pipe 301 is fixedly connected to a motor 304 through a frame, the top of the inner wall of the exhaust pipe 301 is movably connected to a filter block 302, the top of the exhaust pipe 301 is threadedly connected to a locking ring 303, and the output end of the motor 304 is fixedly connected to a fan blade 305. The bottom end of the inner wall of the exhaust pipe 301 is fixedly connected to a guide plate 306, the inner wall of the guide plate 306 is fixedly connected to a fixed rod 308, and the end of the fixed rod 308 away from the guide plate 306 is fixedly connected to a protective plate 307. The motor 304 drives the fixedly connected fan blade 305 to rotate, sucks the gas generated during the pickling process, enters the exhaust pipe 301 through the gap between the guide plate 306 and the protective plate 307 connected to the fixed rod 308, and is purified by the filter block 302 in the exhaust pipe 301.

[0023] The outer wall of the exhaust pipe 301 is fixedly connected to the inner wall of the tank body 1, and the outer wall of the filter block 302 is slidably connected to the outer wall of the locking ring 303. After rotating the locking ring 303 threadedly connected to the exhaust pipe 301 and removing the locking ring 303, the filter block 302 can be taken out of the exhaust pipe 301 for cleaning and replacement.

[0024] Working principle:

[0025] When in use, the pipe material is put into the opening on the tank body 1 and placed on the guide plate 5. Guided by the guide plate 5, the pipe material moves downward on the guide plate 5 and is pickled by the solution in the tank body 1 until the pipe material moves to the feeding device 4. At this time, the displacement block 405 is at the bottom of the fixed block 402, and the pipe material slides into the upper end of the displacement block 405 along the slope of the top of the fixed block 402. At this time, the telescopic cylinder 403 is started to drive the connecting rod 404 to move upward, so that the displacement block 405 slides in the limiting shell 401, so that the displacement block 405 pushes the pipe material to move to the fixed block 402 of the upper stage. At this time, the telescopic cylinder 403 moves downward again, causing the displacement block 405 to descend, and the pipe material slides into the displacement block 405 of the upper stage again. As the displacement block 405 continues to rise and fall, a stepping effect is achieved, thereby transporting the pipe material up. When it reaches the top, the pipe material leaves the feeding device 4 and slides into the placement rack 2 outside the tank body 1 for storage;

[0026] During the pickling process, the motor 304 drives the fan blade 305 to rotate through the exhaust device 3, and the gas generated during the pickling process is sucked. The gas enters the exhaust pipe 301 through the gap between the guide plate 306 and the protective plate 307 connected to the fixed rod 308, and is purified by the filter block 302 in the exhaust pipe 301, and then discharged from the top of the exhaust pipe 301. The guide plate 306 and the protective plate 307 connected to the fixed rod 308 prevent the acidic solution from splashing when the pipe material enters the tank body 1, and enters the exhaust device 3 to cause corrosion damage. After long-term use, the threaded locking ring 303 is rotated, and after removing the locking ring 303, the filter block 302 can be taken out from the exhaust pipe 301 for cleaning and replacement.

[0027] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.

Claims

1. A surface treatment pickling tank, characterized in that: include: Tank body (1); A placement rack (2), wherein the outer wall of the placement rack (2) is fixedly connected to the outer wall of the tank body (1); A material guiding plate (5), the outer wall of the material guiding plate (5) being fixedly connected to the inner wall of the tank body (1); A feeding device (4), wherein the outer wall of the feeding device (4) is fixedly connected to the inner wall of the tank body (1); An exhaust device (3), wherein an outer wall of the exhaust device (3) is fixedly connected to the top end of the tank body (1); The feeding device (4) comprises a limiting shell (401), the inner wall of the limiting shell (401) is fixedly connected to a fixing block (402), the bottom end of the limiting shell (401) is fixedly connected to a telescopic cylinder (403), the output end of the telescopic cylinder (403) is fixedly connected to a connecting rod (404), and the top end of the connecting rod (404) is fixedly connected to a displacement block (405).

2. A surface treatment pickling tank according to claim 1, characterized in that: The outer wall of the displacement block (405) is slidably connected to the outer wall of the fixed block (402), and the outer wall of the displacement block (405) is slidably connected to the inner wall of the limiting shell (401).

3. A surface treatment pickling tank according to claim 1, characterized in that: The outer wall of the limiting shell (401) is fixedly connected to the inner wall of the tank body (1), and the outer wall of the limiting shell (401) is fixedly connected to the outer wall of the material guide plate (5).

4. A surface treatment pickling tank according to claim 1, characterized in that: The exhaust device (3) comprises an exhaust pipe (301), the middle end of the inner wall of the exhaust pipe (301) is fixedly connected to a motor (304) via a frame, the top end of the inner wall of the exhaust pipe (301) is movably connected to a filter block (302), the top end of the exhaust pipe (301) is threadedly connected to a locking ring (303), and the output end of the motor (304) is fixedly connected to a fan blade (305).

5. A surface treatment pickling tank according to claim 4, characterized in that: The bottom end of the inner wall of the exhaust pipe (301) is fixedly connected to a guide plate (306), the inner wall of the guide plate (306) is fixedly connected to a fixing rod (308), and the end of the fixing rod (308) away from the guide plate (306) is fixedly connected to a protective plate (307).

6. A surface treatment pickling tank according to claim 5, characterized in that: The outer wall of the exhaust pipe (301) is fixedly connected to the inner wall of the tank body (1), and the outer wall of the filter block (302) is slidably connected to the outer wall of the locking ring (303).