Ultrasonic cleaning oil removal tank with electrolysis structure

By introducing an electrolytic structure into the ultrasonic cleaning and oil removal tank, the electrolytic reaction between the anode plate and the cathode is used to solve the problem of cleaning unclean caused by insufficient length of the traditional ultrasonic cleaning tank, and efficient cleaning of the metal wire surface is achieved.

CN222666080UActive Publication Date: 2025-03-25YANTAI YINUO ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202420758378.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-25
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The length of the traditional ultrasonic cleaning tank is insufficient, resulting in unclean cleaning of the metal wire and dirty pollution problems.

Method used

An ultrasonic cleaning and oil removal tank with an electrolytic structure is designed. An anode plate is installed in the cleaning liquid circulation tank. The metal wire acts as the cathode. The current is transmitted through the wire bracket to form an electrolytic oil removal circuit to achieve dual-action cleaning.

Benefits of technology

Double-acting cleaning is achieved within the short circuit, making the surface of the wire very clean, solving the problem of unclean cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an ultrasonic cleaning oil removal tank with an electrolysis structure, and belongs to the technical field of wire surface cleaning devices in wire electroplating. An ultrasonic cleaning oil removal tank with an electrolysis structure comprises a cleaning liquid circulating tank, wire supports are installed at the front end and the rear end of the cleaning liquid circulating tank, a plurality of ultrasonic vibrators are installed at the bottom of the cleaning liquid circulating tank, and the ultrasonic cleaning oil removal tank is characterized in that an anode plate is installed in the cleaning liquid circulating tank; the anode plate is installed in a clamping groove in the inner bottom of the cleaning liquid circulating tank, the two ends of the anode plate are provided with power connection plates used for power connection, power connection bolts are installed on the power connection plates, and the power connection bolts are connected with an anode wire; the wire support comprises a guide wheel vertical plate, four mounting holes arranged in an inverted triangle shape are formed in the guide wheel vertical plate, a metal guide wheel shaft is mounted in each mounting hole, a metal guide wheel sleeve is sleeved on the guide wheel shaft, and a metal guide wheel is fixedly sleeved on the guide wheel sleeve; the guide wheel is connected with a cathode wire.
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Description

Technical Field

[0001] The utility model relates to an ultrasonic cleaning and degreasing tank with an electrolytic structure, belonging to the technical field of wire surface cleaning devices in wire electroplating. Background Art

[0002] In the processing of metal wires, it is necessary to clean the metal wires. The traditional cleaning method is that the metal wires move through the retracting and releasing wires, pass through the ultrasonic cleaning tank in the middle, use the cleaning agent to clean, then go through ultrasonic water washing, and then dry. If the ultrasonic tank is not long enough, the wire will not be cleaned cleanly. When customers use the metal wires that are not cleaned cleanly, they often have the problem of dirt contaminating the splitting knife. Utility Model Content

[0003] In view of the problems existing in the prior art, in order to clean the surface of the wire more cleanly, an ultrasonic cleaning and degreasing tank with an electrolytic structure is provided.

[0004] The utility model solves the above technical problems through the following technical solutions:

[0005] An ultrasonic cleaning and degreasing tank with an electrolytic structure comprises a cleaning liquid circulation tank, a wire bracket is installed at the front end and the rear end of the cleaning liquid circulation tank, a plurality of ultrasonic vibrators are installed at the bottom of the cleaning liquid circulation tank, and the special feature is that an anode plate is installed in the cleaning liquid circulation tank; the anode plate is installed in a slot on the inner bottom of the cleaning liquid circulation tank, and power connection plates for connecting electricity are arranged at both ends of the anode plate, and power connection bolts are installed on the power connection plates, and the power connection bolts are connected to the anode wires; the wire bracket comprises a guide wheel vertical plate, and four mounting holes arranged in an inverted triangle are arranged on the guide wheel vertical plate, a metal guide wheel shaft is installed in each mounting hole, and the guide wheel shaft is sleeved with a metal guide wheel sleeve, and the metal guide wheel is fixedly sleeved on the guide wheel sleeve; the guide wheel shaft is connected to the cathode wire.

[0006] The advantages of the above technical solution are: an anode plate is installed in the cleaning liquid circulation tank of ultrasonic cleaning, the metal wire is used as the cathode, the front and rear conductive wheels conduct current, and the cleaning liquid is the electrolyte liquid to form an electrolytic degreasing circuit. Dual-action cleaning can be achieved in a very short distance, so that the surface of the metal wire is cleaned very cleanly.

[0007] On the basis of the above technical solution, this application makes the following improvements and perfections to the above technical solution:

[0008] Furthermore, a partition is provided at each end of the cleaning liquid circulation tank, and a notch is provided on the upper portion of the partition for the metal wire to pass through.

[0009] The beneficial effects of the above technical features in the present application are: the partition is used to control the space into which new cleaning liquid flows so as to effectively utilize the cleaning liquid, and the used cleaning liquid overflows and flows through the partition.

[0010] Furthermore, at least two longitudinal partitions are arranged between the two partitions, and the longitudinal partitions divide the cleaning liquid cleaning tank into a plurality of sub-cleaning tanks.

[0011] The beneficial effects of the above technical features in the present application are: improving the utilization efficiency of the cleaning liquid circulation tank and being able to clean multiple metal wires at the same time.

[0012] Furthermore, a cleaning liquid inlet is provided at the bottom of the middle portion of the sub-cleaning tank.

[0013] The beneficial effect of the above technical features in the present application is that the cleaning liquid flows into the middle of the sub-cleaning tank and diffuses to both sides, thereby ensuring the concentration of the cleaning liquid in the sub-cleaning tank.

[0014] Furthermore, two opposite anode plates are arranged in each sub-cleaning tank.

[0015] The beneficial effect of the above technical features in this application is to improve the efficiency of using the cleaning liquid.

[0016] Furthermore, a corresponding wire support is provided at the front and rear of each sub-cleaning tank.

[0017] The beneficial effect of the above technical features in the present application is that the wire support is used to support the metal wires and improve the straightening effect of each metal wire.

[0018] Furthermore, a cleaning liquid discharge groove is provided between the partition plate and the end vertical plate of the cleaning liquid circulation groove, and a cleaning liquid outlet pipe is provided at the bottom of the cleaning liquid discharge groove.

[0019] The beneficial effect of the above technical features in the present application is that the diameter of the cleaning liquid discharge pipe is also set to be larger than the diameter of the cleaning liquid inlet pipe, so that the cleaning liquid overflowing into the cleaning liquid discharge tank is uniformly collected and then flows out from the cleaning liquid outlet pipe.

[0020] Furthermore, the cleaning liquid circulation tank is a metal tank, and an insulating coating is coated inside the tank.

[0021] The beneficial effect of the above technical features in the present application is: since the ultrasonic vibrator used realizes ultrasonic cleaning in the cleaning tank, the cleaning tank needs to use a metal tank, and in order to prevent leakage, an insulating layer is coated in the tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of an ultrasonic cleaning and degreasing tank with an electrolytic structure according to the present application;

[0023] Figure 2 for Figure 1 The main view of

[0024] Figure 3 for Figure 1 A top view of

[0025] Figure 4 is a schematic diagram of the three-dimensional structure of the wire support;

[0026] Figure 5 Schematic diagram of the structure of the anode plate.

[0027] The reference numerals are recorded as follows: 1. cleaning liquid circulation tank; 2. wire support; 3. ultrasonic vibrator; 4. anode plate;

[0028] 101, partition; 102, longitudinal partition; 103, cleaning liquid inlet; 104, cleaning liquid outlet pipe;

[0029] 201, guide wheel vertical plate; 202, guide wheel shaft; 203, guide wheel sleeve; 204, guide wheel;

[0030] 401. Power board; 402. Power bolt. DETAILED DESCRIPTION

[0031] The following embodiments, in conjunction with the accompanying drawings, are only intended to illustrate the technical solutions described in the claims and are not intended to limit the protection scope of the claims.

[0032] Combined with Figure 1-5 , an ultrasonic cleaning and degreasing tank with an electrolytic structure, comprising a cleaning liquid circulation tank 1, a wire bracket 2 is installed at the front end and the rear end of the cleaning liquid circulation tank 1, a plurality of ultrasonic vibrators 3 are installed at the bottom of the cleaning liquid circulation tank 1, an anode plate 4 is installed in the cleaning liquid circulation tank 1; the anode plate 4 is installed in a card slot on the inner bottom of the cleaning liquid circulation tank 1, and power connection plates 401 for connecting electricity are arranged at both ends of the anode plate 4, and power connection bolts 402 are installed on the power connection plates 401, and the power connection bolts 402 are connected to the anode wire; The wire support 2 includes a guide wheel vertical plate 201, and four mounting holes arranged in an inverted triangle are arranged on the guide wheel vertical plate 201, one of the mounting holes is located at the bottom, and the other three holes are located at the top. Among the three mounting holes located at the top, the mounting holes on both sides are long holes, which can be used to adjust the relative height of the guide wheel; a metal guide wheel shaft 202 is installed in each mounting hole, and the guide wheel shaft 202 is sleeved with a metal guide wheel sleeve 203, and the metal guide wheel 204 is fixedly sleeved on the guide wheel sleeve 203; the guide wheel shaft 202 is connected to the cathode wire.

[0033] On the basis of the above technical solution, this application makes the following improvements and perfections to the above technical solution:

[0034] Wherein, a partition 101 is provided at each end of the cleaning liquid circulation tank 1, the height of the partition 101 is lower than the height of the side wall of the cleaning liquid circulation tank 1, and a notch for the metal wire to pass through is provided on the upper part of the partition 101; at least two longitudinal partitions 102 are provided between the two partitions, and the longitudinal partitions 102 divide the cleaning liquid cleaning tank into a plurality of sub-cleaning tanks; a cleaning liquid inlet 103 is provided at the bottom of the tank in the middle of the sub-cleaning tank; two opposite anode plates 4 are provided in each sub-cleaning tank; a cleaning liquid discharge tank is provided between the partition 101 and the end vertical plate of the cleaning liquid circulation tank 1, and a cleaning liquid outlet pipe 104 is provided at the bottom of the cleaning liquid discharge tank; a row of ultrasonic vibrators is installed at the bottom of each sub-cleaning tank;

[0035] A corresponding wire support 2 is provided at the front and rear of each sub-cleaning tank.

[0036] Furthermore, the cleaning liquid circulation tank 1 is a metal tank, and an insulating coating is coated inside the tank.

[0037] When in use, the metal wire is wound around the guide wheel of the front wire support 2, passes through the sub-cleaning tank of the cleaning liquid circulation tank 1, and then is wound around the guide wheel of the rear wire support, and then is wound around the wire-winding mechanism; the cleaning liquid inlet is connected to the cleaning liquid tank through a pump, and the cleaning liquid outlet pipe is connected back to the cleaning liquid tank through a pipeline; the power supply is started, and the pump supplies cleaning liquid to the cleaning liquid circulation tank, and at the same time, the circuit of the ultrasonic vibrator 3, the anode plate 4 and the guide wheel 204 is connected, the metal wire serves as the cathode, the front and rear conductive wheels conduct current, and the cleaning agent liquid serves as the electrolyte liquid to form an electrolytic degreasing circuit.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An ultrasonic cleaning and degreasing tank with an electrolytic structure, comprising a cleaning liquid circulation tank (1), a wire bracket (2) being installed at the front end and the rear end of the cleaning liquid circulation tank (1), and a plurality of ultrasonic vibrators (3) being installed at the bottom of the cleaning liquid circulation tank (1), characterized in that: An anode plate (4) is installed in the cleaning liquid circulation tank (1); the anode plate (4) is installed in a slot on the inner bottom of the cleaning liquid circulation tank (1); power connection plates (401) for connecting electricity are arranged at both ends of the anode plate (4); power connection bolts (402) are installed on the power connection plates (401); the power connection bolts (402) are connected to the anode wire; the wire support (2) comprises a guide wheel vertical plate (201); four mounting holes arranged in an inverted triangle are arranged on the guide wheel vertical plate (201); a metal guide wheel shaft (202) is installed in each mounting hole; the guide wheel shaft (202) is sleeved with a metal guide wheel sleeve (203); the metal guide wheel (204) is fixedly sleeved on the guide wheel sleeve (203); the guide wheel shaft (202) is connected to the cathode wire.

2. The ultrasonic cleaning and degreasing tank with an electrolytic structure according to claim 1, characterized in that: A partition plate (101) is provided at each end of the cleaning liquid circulation tank (1), and a notch is provided on the top of the partition plate (101) for the metal wire to pass through.

3. The ultrasonic cleaning and degreasing tank with an electrolytic structure according to claim 2, characterized in that: At least two longitudinal partitions (102) are arranged between the two partitions, and the longitudinal partitions (102) divide the cleaning liquid cleaning tank into a plurality of sub-cleaning tanks.

4. The ultrasonic cleaning and degreasing tank with an electrolytic structure according to claim 3, characterized in that: A cleaning liquid inlet (103) is provided at the bottom of the middle portion of the sub-cleaning tank.

5. The ultrasonic cleaning and degreasing tank with an electrolytic structure according to claim 3, characterized in that: Two opposing anode plates (4) are arranged in each sub-cleaning tank.

6. The ultrasonic cleaning and degreasing tank with an electrolytic structure according to claim 3, characterized in that: A corresponding wire support (2) is provided at the front and rear of each sub-cleaning tank.

7. The ultrasonic cleaning and degreasing tank with an electrolytic structure according to claim 2, characterized in that: A cleaning liquid discharge groove is provided between the partition plate (101) and the end vertical plate of the cleaning liquid circulation groove (1), and a cleaning liquid outlet pipe (104) is provided at the bottom of the cleaning liquid discharge groove.

8. The ultrasonic cleaning and degreasing tank with an electrolytic structure according to claim 1, characterized in that: The cleaning liquid circulation tank (1) is a metal tank, and an insulating coating is coated inside the tank.