Aerial scanning inkjet textile cutting bed
Through the intelligent identification and cutting technology of the aviation sweep inkjet textile cutting bed, the problems of low efficiency and low quality of traditional textile cutting methods are solved, efficient and accurate cutting is achieved, and production costs and waste are reduced.
Patent Information
- Application Number
- CN202421466598.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Traditional textile cutting methods are time-consuming and labor-intensive, requiring cooperation from multiple departments, and the cutting efficiency is low and the quality is not high, making it difficult to deal with complex digitally printed contoured textiles.
The aerial scanning inkjet textile cutting bed is adopted, combined with the cutting tool module, visual scanning device, pen tool module and automatic inkjet printing tool module, to realize intelligent identification and cutting of textile fiber fabrics to strips and grids and digital printing outlines.
It improves cutting efficiency and product accuracy, solves the problem that traditional hand-made cannot cut complex digitally printed outline textiles, reduces product waste and production costs, and improves textile production quality and efficiency.
Smart Images
Figure CN222666381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an aerial scanning inkjet textile cutting bed, belonging to the technical field of textile cutting. Background Art
[0002] The cutting of traditional textile materials relies on manual cutting or semi-mechanized or mechanized assisted cutting. There are several methods for traditional production and processing of textile materials: 1. After cutting, industrial production and processing need to be carried out according to the outline of the design paper pattern for craft sewing production. Before this kind of craft sewing production, the design paper pattern to be used will be printed with a marker in advance to cut the sample outline, and provided to the craft sewing production end for comparison with the cut textile material sewing production, or the design paper pattern marker to be used will be printed and laid flat on the textile material to be cut, and the design paper pattern outline printed by the marker will be manually or semi-mechanized to assist in cutting, and then provided to the craft sewing production end for reference. 2. When cutting textiles with many pieces and complex layout, computer typesetting is required, and the cutting marker paper printed in advance, and then the pre-printed cutting marker paper is laid on the cut textile, and then the cutting equipment is manually controlled to align the printed cutting marker paper starting point, and finally automatic mechanical cutting is performed. 3. When cutting textiles with striped patterns, it is necessary to set up a corresponding ordinary infrared laser beam above the cutting surface, and use the infrared laser beam to align the striped patterns on the textiles and the cutting paper pattern position, and finally perform semi-automatic cutting. 4. Another mode of cutting striped patterns is to install a projection device on the automatic mechanical cutting machine, set the projection grid size of the projection device according to the striped pattern textile stripe size, and then lay the striped textiles according to the projection grid of the projection device, and finally perform automatic cutting. 5. Cutting textiles with digital printed pattern outlines is generally done by hand scissors.
[0003] The above five traditional textile cutting methods are all time-consuming and labor-intensive, and require the cooperation of multiple departments. They will also generate a lot of time costs, and all require professional and experienced cutting technicians to complete the cutting work. The first method requires experienced cutters to complete the work. Not only does it take time and effort for experienced cutters to complete the work, but the qualified rate of the cut textile pieces is low. The second automatic cutting requires the pre-printed marking drawing to be placed on the textile for adsorption and fixation. It is difficult to accurately lay the marking drawing horizontally, vertically and in position according to the requirements of the automatic cutting equipment, and then manually control the cutting equipment to align the printed cutting marker paper starting point for cutting. The deviation between the textile pieces after cutting and the printed drawing has a great impact on the subsequent production reference. The third method is the most primitive manual cutting of striped textiles, which is inefficient and of low cutting quality. It basically requires secondary trimming. The operation process is time-consuming and labor-intensive, and it requires two people to cooperate in laying the striped textiles. The fourth type is an upgrade of the third type, combining automatic cutting equipment and projection, using projection to replace the original ordinary infrared laser rays, and cutting equipment to replace manual labor, but it still requires time-consuming and laborious manual labor to compare the projection grid of the projection equipment to lay the cloth horizontally and vertically. If the stripes of the textile are unstable, it is not only impossible to quickly compare the projection grid of the projection equipment to lay the cloth, but the quality of the cut pieces cannot be guaranteed. The fifth type is completely manual processing and cutting.
[0004] In view of this, it is necessary to develop a new textile cutting machine to solve the above-mentioned defects. Utility Model Content
[0005] The invention aims to provide an aerial scanning inkjet textile cutting table, which is suitable for strip and grid matching of textile fiber fabrics, intelligent recognition and cutting of digital printed contours, and intelligent cutting of inkjet printed contours of textile fiber materials.
[0006] In order to achieve the above-mentioned invention object, the technical solution adopted by the utility model is: an aerial scanning inkjet textile cutting table, comprising a cutting table body, a main body platform arranged above the cutting table body, and a working component arranged above the main body platform, wherein the working component comprises a crossbeam arranged above the main body platform, a visual scanning device, and a head module component.
[0007] The visual scanning device is fixed on one side of the crossbeam, the crossbeam is slidably arranged on the main platform, and the head module assembly is slidably arranged on the crossbeam.
[0008] The head module assembly includes a cutting tool module, a pen tool module, and an automatic inkjet printing tool module that are arranged to slide up and down.
[0009] A liquid crystal control display device is provided at the end of the main platform, and the cutting tool module, pen tool module, automatic inkjet printing tool module, and visual scanning device are respectively connected to the liquid crystal control display device through signal lines.
[0010] In the preferred technical solution, the cutting tool module includes an automatic cutting notch and small multi-layer automatic cutting tool module, and an automatic cutting circular knife tool module. The automatic cutting notch and small multi-layer automatic cutting tool module are fixedly mounted on a first up-and-down motion slider device, and the first up-and-down motion slider device is connected to the bracket of the head module assembly, so that the automatic cutting notch and small multi-layer automatic cutting tool module have the freedom to move up and down. The automatic cutting circular knife tool module is fixedly mounted on a second up-and-down motion slider device, and the second up-and-down motion slider device is connected to the bracket of the head module assembly, so that the automatic cutting circular knife tool module has the freedom to move up and down. The automatic cutting notch and small multi-layer automatic cutting tool module, the automatic cutting circular knife tool module, the first up-and-down motion slider device, and the second up-and-down motion slider device are all connected to the liquid crystal control display device through a signal line.
[0011] In the preferred technical solution, the automatic inkjet printing tool module is fixed on a third up-and-down moving slider device, and the third up-and-down moving slider device is connected to the bracket of the head module assembly, so that the automatic inkjet printing tool module has the freedom of up-and-down movement; the third up-and-down moving slider device is connected to the liquid crystal control display device through a signal line.
[0012] In a further technical solution, a scraping device is also provided at the bottom end of the automatic inkjet printing tool module, so that the material is not easily scraped during the mobile inkjet process.
[0013] In the preferred technical solution, the pen tool module is fixed on a fourth up-and-down motion slider device, and the fourth up-and-down motion slider device is connected to the bracket of the head module assembly, so that the pen tool module has the freedom of up-and-down motion; the fourth up-and-down motion slider device is connected to the liquid crystal control display device through a signal line.
[0014] In the preferred technical solution, the main platform is provided with a suction transmission belt for placing textile materials, the suction transmission belt is a transmission felt pad with breathable properties, and the main platform is also provided with a plurality of suction holes for adsorbing the plate material, and the suction transmission belt is arranged around the main platform.
[0015] In a preferred technical solution, anti-collision components are provided at both ends of the crossbeam to prevent the crossbeam from colliding with a human body when moving.
[0016] In the preferred technical solution, first linear guide rails and belt assemblies are provided on both sides of the main platform, and the crossbeam is connected to the first linear guide rails and belt assemblies, so that the crossbeam is slidably arranged on the main platform and has the freedom to move along the length direction of the main platform.
[0017] In a further technical solution, cutting table body and crossbeam connecting blocks are provided at both ends of the crossbeam, and the crossbeam is connected to the first linear guide rail and belt assembly through the cutting table body and the crossbeam connecting blocks.
[0018] In the preferred technical solution, a second linear guide rail and a belt assembly are provided on the crossbeam, and the head module assembly is connected to the second linear guide rail and the belt assembly, so that the head module assembly is slidably arranged on the crossbeam and has the freedom to move along the length direction of the crossbeam.
[0019] In the preferred technical solution, a plurality of cutting table body fixed feet and movable wheels are respectively provided around the bottom of the cutting table body.
[0020] In the above, the pen tool module is used to assist the inkjet function and adjust the application accuracy of each head tool module, and is also used for drawing lines and writing on special textile materials.
[0021] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0022] The utility model realizes the cutting of textiles with digital printed outlines on the work surface of a textile cutting table through the coordinated use of a cutting tool module, a visual scanning device, a pen tool module, an automatic inkjet printing tool module, and a liquid crystal control display device. Mechanical cutting replaces manual cutting in textiles with digital printed outlines, and while replacing manual cutting, not only the cutting efficiency and the cutting product accuracy are improved, but also the problem of the inability of traditional manual cutting to cut textiles with complex digital printed outlines is solved, thereby reducing product waste, reducing production costs, and further improving textile production quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 The utility model is a schematic diagram of the overall structure of the aerial scanning inkjet textile cutting table.
[0024] Figure 2 yes Figure 1 Top view of the .
[0025] Figure 3 yes Figure 1 Right view of .
[0026] Figure 4 yes Figure 2 An enlarged view of the nose module assembly at A in the middle.
[0027] Figure 5 yes Figure 3 An enlarged view of the nose module assembly at B.
[0028] Among them: 1001, cutting table body; 1002, anti-collision component; 1003, machine head module component; 1004, cutting table body and crossbeam connection block; 1005, crossbeam; 2001, main platform; 2002, visual scanning device; 2003, emergency stop device; 2004, liquid crystal control display device; 2005, automatic inkjet printing tool module; 2006, automatic cutting circular knife tool module; 2007, pen tool module; 2008, automatic cutting notch and small multi-layer automatic cutting tool module; 3008, third up and down moving slider device; 3009, spinning and scraping device; 3010, first up and down moving slider device; 3011, second up and down moving slider device; 3012, moving wheel; 3013, fixed foot; 3104, cutting table body and crossbeam connection block. DETAILED DESCRIPTION
[0029] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0030] Example 1: See Figure 1~Figure 5 As shown, an aerial scanning inkjet textile cutting table includes a cutting table body 1001, a main body platform 2001 arranged above the cutting table body, and a working component arranged above the main body platform 2001, wherein the working component includes a crossbeam 1005 arranged above the main body platform, a visual scanning device 2002, and a head module component 1003.
[0031] See also Figure 2 In the figure, the visual scanning device 2002 is fixed on the rear side of the moving direction of the beam. When the visual scanning device 2002 moves following the beam 1005, the navigation scanning quickly captures the striped textile on the main platform 2001. The beam 1005 is slidably set on the main platform 2001. The head module assembly 1003 is slidably set on the beam 1005. The head module assembly 1003 includes a cutting tool module, a pen tool module 2007, and an automatic inkjet printing tool module 2005 that are slidably set up and down. A liquid crystal control display device 2004 is provided at the end of the main platform 2001. The cutting tool module, the pen tool module 2007, the automatic inkjet printing tool module 2005, and the visual scanning device 2002 are respectively connected to the liquid crystal control display device 2004 through signal lines.
[0032] The cutting tool module includes an automatic cutting notch and small multi-layer automatic cutting tool module 2008 and an automatic cutting circular knife tool module 2006. The automatic cutting notch and small multi-layer automatic cutting tool module 2008 are fixed on a first up-and-down motion slider device 3010, and the first up-and-down motion slider device 3010 is connected to the bracket of the head module assembly 1003, so that the automatic cutting notch and small multi-layer automatic cutting tool module 2008 have the freedom of up-and-down motion. The automatic cutting circular knife tool module 2006 is fixed on a second up-and-down motion slider device 3011, and the second up-and-down motion slider device 3011 is connected to the bracket of the head module assembly 1003, so that the automatic cutting circular knife tool module 2006 has the freedom of up-and-down motion. The automatic cutting notch and small multi-layer automatic cutting tool module 2008, the automatic cutting circular knife tool module 2006, the first up-and-down motion slider device 3010, and the second up-and-down motion slider device are all connected to the liquid crystal control display device 2004 through a signal line.
[0033] See also Figure 2 , Figure 4 The automatic inkjet printing tool module 2005 is fixed on the third up-and-down moving slider device 3008, and the third up-and-down moving slider device 3008 is connected to the bracket of the head module assembly 1003, so that the automatic inkjet printing tool module 2005 has the freedom of up-and-down movement; the third up-and-down moving slider device 3008 is connected to the liquid crystal control display device 2004 through a signal line. At the same time, a spinning scraping device 3009 is also provided at the bottom of the automatic inkjet printing tool module 2005, so that it is not easy to scrape the material during the mobile inkjet process. By setting the automatic inkjet printing tool module 2005, when the textiles that need to be sewn and produced according to the outline of the designed paper pattern during industrial production and processing after cutting, and the textiles with many cutting pieces and complex material arrangement, there is no need to lay blank marker paper on other machines to draw patterns first, and the automatic cutting sample outline inkjet printing can be directly realized, which reduces the production steps and other production equipment investment, improves production efficiency and reduces production processes and production costs.
[0034] In this embodiment, the pen tool module 2007 is fixed on the fourth up-and-down moving slider device, and the fourth up-and-down moving slider device is connected to the bracket of the head module assembly, so that the pen tool module has the freedom of up-and-down movement; the fourth up-and-down moving slider device is connected to the liquid crystal control display device 2004 through a signal line. The pen tool module 2007, the automatic cutting notch and small multi-layer automatic cutting tool module 2008, the automatic cutting circular knife tool module 2006, and the automatic inkjet printing tool module 2005 are arranged in parallel. Through the setting of the pen tool module 2007, when encountering special textiles that cannot be inkjet, it can be applied to special textile materials for drawing lines and writing, and it also assists in adjusting the application accuracy of each head tool module.
[0035] In this embodiment, a suction transmission belt for placing textile materials is provided on the main platform 2001, and the suction transmission belt is a transmission felt pad with breathable properties. A plurality of suction holes for adsorbing the plate are also provided on the main platform, and the suction transmission belt is arranged around the main platform.
[0036] In this embodiment, anti-collision components 1002 are provided at both ends of the crossbeam to prevent the crossbeam 1005 from colliding with the human body when moving.
[0037] In this embodiment, a first linear guide and a belt assembly are provided on both sides of the main platform, and the crossbeam 1005 is connected to the first linear guide and the belt assembly, so that the crossbeam 1005 is slidably arranged on the main platform and has the freedom to move along the length direction of the main platform. A cutting table body and crossbeam 1005 connecting block 3014 is provided at both ends of the crossbeam 1005, and the crossbeam 1005 is connected to the first linear guide and the belt assembly through the cutting table body and crossbeam 1005 connecting block 3014. A second linear guide and a belt assembly are provided on the crossbeam 1005, and the head module assembly is connected to the second linear guide and the belt assembly, so that the head module assembly is slidably arranged on the crossbeam 1005 and has the freedom to move along the length direction of the crossbeam 1005.
[0038] In this embodiment, each up-and-down moving slider device, each linear guide rail and belt assembly are all existing components, as long as they can achieve the functions of the utility model. Through the arrangement of the above-mentioned up-and-down moving slider devices, each linear guide rail and belt assembly, the visual scanning device 2002 can be controlled by the liquid crystal control display device 2004 to move forward and backward with the crossbeam 1005 to achieve linear motion, such as Figure 1 The head module assembly moves in the length direction of the beam 1005 to achieve the movement of the head module assembly in the plane, such as Figure 2 As shown in , the movement in the left and right and up and down directions is realized; and the cutting tool module, the pen tool module 2007, and the automatic inkjet printing tool module 2005 move up and down perpendicular to the beam 1005, as shown in Figure 3 The up and down movement shown in the figure realizes the spatial movement of the cropping tool module, the pen tool module 2007 and the automatic inkjet printing tool module 2005 through the above movement.
[0039] In this embodiment, a plurality of cutting table body fixed feet 3013 and moving wheels 3012 are respectively provided around the bottom of the cutting table body 1001.
[0040] In this embodiment, an emergency stop device 2003 is also provided on the liquid crystal control display device 2004 .
[0041] The specific usage of the utility model is described as follows:
[0042] 1. After cutting, when industrial production and processing requires sewing and production according to the outline of the design paper pattern, and when there are many cutting pieces and complex material arrangement, the textile material is directly transferred to the cutting work area through the transmission felt pad of the main platform, and the blank marker paper to be printed is directly laid on the textile material, without printing the marker paper on another machine before laying it. After the inkjet printing is completed, the cutting tool module is synchronized for cutting; after the automatic inkjet printing is completed, if it is necessary to cut small multi-layer textiles, the automatic cutting notch and small multi-layer automatic cutting tool module can independently apply the automatic cutting notch and small multi-layer textiles. Among them, small multi-layer textiles refer to single-layer textiles with a thickness of less than 5mm.
[0043] 2. When cutting textile stripe-pattern materials into stripes: there is no need for traditional manual control of infrared rays or projection lines. The textile materials are laid out in stripes and directly transmitted to the cutting work area through the transmission felt pad. The visual scanning device is driven back and forth by the crossbeam to quickly capture the stripe patterns of the textiles. In conjunction with the LCD control display device, the aerial scanning special-shaped nesting software automatically realizes the stripe-pattern cutting of textile stripe-pattern materials.
[0044] 3. Textiles with digitally printed pattern outlines do not need to be cut manually according to the printed pattern outlines. The textiles with digitally printed pattern outlines can be directly transmitted to the cutting work area through the felt pad belt of the main platform. The visual scanning device is driven back and forth by the crossbeam to quickly capture the printed outline of the textile. The printed outline cutting edge line is then identified with the visual scanning device to automatically complete the cutting of the textiles with digitally printed pattern outlines.
[0045] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0046] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the protection scope of the present invention.
Claims
1. An aerial inkjet textile cutting table, comprising a cutting table body, a main body platform arranged above the cutting table body, and a working component arranged above the main body platform, characterized in that: The working assembly includes a crossbeam disposed above the main platform, a visual scanning device, and a head module assembly. The visual scanning device is fixed on one side of the crossbeam, the crossbeam is slidably arranged on the main platform, and the head module assembly is slidably arranged on the crossbeam. The head module assembly includes a cutting tool module, a pen tool module, and an automatic inkjet printing tool module that are arranged to slide up and down. A liquid crystal control display device is provided at the end of the main platform, and the cutting tool module, pen tool module, automatic inkjet printing tool module, and visual scanning device are respectively connected to the liquid crystal control display device through signal lines.
2. The aerial scanning inkjet textile cutting table according to claim 1, characterized in that: The cutting tool module includes an automatic cutting notch and a small multi-layer automatic cutting tool module, and an automatic cutting circular knife tool module. The automatic cutting notch and the small multi-layer automatic cutting tool module are fixed on a first up-and-down moving slider device, and the first up-and-down moving slider device is connected to the bracket of the head module assembly, so that the automatic cutting notch and the small multi-layer automatic cutting tool module have the freedom of up-and-down movement. The automatic cutting circular knife tool module is fixed on a second up-and-down moving slider device, and the second up-and-down moving slider device is connected to the bracket of the head module assembly, so that the automatic cutting circular knife tool module has the freedom of up-and-down movement; the automatic cutting notch and the small multi-layer automatic cutting tool module, the automatic cutting circular knife tool module, the first up-and-down moving slider device, and the second up-and-down moving slider device are all connected to the liquid crystal control display device through a signal line.
3. The aerial scanning inkjet textile cutting table according to claim 1, characterized in that: The automatic inkjet printing tool module is fixed on a third up-and-down moving slider device, and the third up-and-down moving slider device is connected to the bracket of the head module assembly, so that the automatic inkjet printing tool module has the freedom of up-and-down movement; the third up-and-down moving slider device is connected to the liquid crystal control display device through a signal line.
4. The aerial scanning inkjet textile cutting table according to claim 3 is characterized by: The bottom end of the automatic inkjet printing tool module is also provided with a spinning scraper, so that the material is not easily scraped during the mobile inkjet process.
5. The aerial scanning inkjet textile cutting table according to claim 1, characterized in that: The pen tool module is fixed on a fourth up-and-down motion slider device, and the fourth up-and-down motion slider device is connected to the bracket of the head module assembly, so that the pen tool module has the freedom of up-and-down motion; the fourth up-and-down motion slider device is connected to the liquid crystal control display device through a signal line.
6. The aerial scanning inkjet textile cutting table according to claim 1, characterized in that: The main platform is provided with a suction transmission belt for placing textile materials, the suction transmission belt is a transmission felt pad with air permeability, and the main platform is also provided with a plurality of suction holes for adsorbing the plate material, and the suction transmission belt is arranged around the main platform.
7. The aerial scanning inkjet textile cutting table according to claim 1, characterized in that: Anti-collision components are provided at both ends of the crossbeam to prevent the crossbeam from colliding with a human body when moving.
8. The aerial scanning inkjet textile cutting table according to claim 1, characterized in that: First linear guide rails and belt assemblies are arranged on both sides of the main platform, and the crossbeam is connected to the first linear guide rails and the belt assembly, so that the crossbeam is slidably arranged on the main platform and has the freedom to move along the length direction of the main platform.
9. The aerial scanning inkjet textile cutting table according to claim 8, characterized in that: The two ends of the crossbeam are provided with a cutting table body and a crossbeam connecting block, and the crossbeam is connected to the first linear guide rail and the belt assembly through the cutting table body and the crossbeam connecting block.
10. The aerial scanning inkjet textile cutting table according to claim 1, characterized in that: The crossbeam is provided with a second linear guide rail and a belt assembly, and the head module assembly is connected to the second linear guide rail and the belt assembly, so that the head module assembly is slidably arranged on the crossbeam and has the freedom to move along the length direction of the crossbeam.