Automatic mounting equipment for prefabricated wallboards
By designing a prefabricated wall panel automatic installation device using vacuum suction cups, the problem of wall panel docking difficulties in the existing technology caused by the thickness of the plywood is solved, and efficient and convenient installation of wall panels is achieved.
Patent Information
- Application Number
- CN202421443849.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing prefabricated wall panel installation equipment is difficult to dock when the wall panel is buttted and installed due to the thickness of the plyboard, which reduces the applicability.
An automatic installation equipment for prefabricated wall panels is designed, and a suction mechanism is used to firmly absorb one side of the wall panel through a vacuum suction cup, avoiding the use of two ply plates to clamp both sides of the wall panel, thereby realizing the suction and lifting of the wall panels and automatic docking installation.
Through the use of the suction mechanism, the problem of clamping plate hindering the side of the wall panel is avoided, and the wall panels are easily connected, which improves installation efficiency and applicability.
Smart Images

Figure CN222667651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembled building construction, in particular to automatic installation equipment for prefabricated wall panels. Background Art
[0002] Prefabricated wall panels are building components that are prefabricated in a factory. They are usually made of concrete, steel, wood or other building materials, and then assembled on the construction site. When installing wood wall panels, automatic installation equipment is required;
[0003] After searching, the patent with the authorization announcement number CN214834906U proposes a prefabricated wall panel quick installation device, which belongs to the technical field of prefabricated building construction. It includes a flatbed truck, the top edge of the flatbed truck is hinged with a diagonal support frame, the flatbed truck is provided with a diagonal support member for driving the diagonal support frame to rotate, the diagonal support frame is slidably connected with a lifting frame in the extension direction of the diagonal support frame, the diagonal support frame is provided with a lifting device for driving the lifting frame to slide, the lifting frame is provided with a wall panel clamp for clamping the wall panel, and a rotating member for driving the wall panel clamp to rotate is provided between the wall panel clamp and the lifting frame. This application only requires one person to operate, and can realize the clamping and installation of multiple wall panels, saving time and effort, improving the wall panel installation accuracy and effectively improving the wall panel installation efficiency. The following problems exist in this technical solution:
[0004] In the prior art, the wall panels can be clamped and installed by two clamping plates. Since the two clamping plates are located on both sides of the wall panels during the clamping process and the clamping plates have a certain thickness, when the wall panels are butt-jointed and installed, the clamping plates will hinder the clamping of the side of the wall panels, making it difficult to achieve butt-jointing of the wall panels, thereby reducing the applicability.
[0005] In view of the above problems, the utility model document proposes an automatic installation device for prefabricated wall panels. Utility Model Content
[0006] The utility model provides an automatic installation device for prefabricated wall panels, which solves the problem in the prior art that due to the two clamping plates being located on both sides of the wall panel during the clamping process and the presence of a certain thickness of the clamping plates, the clamping plates will hinder the clamping of the side surfaces of the wall panel during the butt-jointed installation of the wall panel, thereby making it difficult to achieve the butt joint of the wall panel and reducing the applicability.
[0007] The utility model provides the following technical solutions:
[0008] An automatic installation device for prefabricated wall panels, comprising:
[0009] A bottom plate, a support plate is arranged on the top of the bottom plate, a slide groove is opened on one side of the support plate, a slider is slidably connected inside the slide groove, a mounting frame is fixedly arranged on one side of the slider, and a moving frame is slidably connected inside the mounting frame;
[0010] The suction and fixing mechanism is arranged on the top of the bottom plate and is used to absorb and fix the wall panel;
[0011] The locking mechanism is arranged on the bottom plate and is used to lock and fix the bottom plate.
[0012] In a possible design, the suction mechanism includes a mounting groove, which is opened inside the movable frame, and a connector is arranged inside the mounting groove. A mounting plate is fixedly arranged on one side of the movable frame, and two vacuum suction cup bodies are fixedly installed on one side of the mounting plate. One end of the connector is connected to two connecting pipes, and the ends of the two connecting pipes away from the vacuum suction cup bodies respectively penetrate one side of the inner wall of the mounting groove and one side of the mounting plate and are connected to the vacuum suction cup body.
[0013] In a possible design, a movable groove is opened at the top of the base plate, and a first motor is fixedly installed on one side of the base plate. The output end of the first motor passes through one side of the base plate and extends to the inside of the movable groove. A movable threaded rod is fixedly arranged at the output end of the first motor through a coupling. The outer wall of the movable threaded rod is threadedly connected to a movable block slidably connected to the inside of the movable groove, and the top side of the movable block is fixed to the bottom side of the support plate.
[0014] In a possible design, a hydraulic cylinder is fixedly installed on one side of the inner wall of the installation frame, the output end of the hydraulic cylinder is fixed to one side of the moving frame, a telescopic rod is fixedly provided on the side of the moving frame away from the hydraulic cylinder, and the end of the telescopic rod away from the moving frame is fixed to one side of the inner wall of the installation frame.
[0015] In a possible design, the locking mechanism includes four support frames, and the four support frames are respectively fixed on both sides of the base plate, and a moving wheel is fixedly installed on the bottom side of each support frame. The outer wall of the moving wheel is provided with a groove, and a ring block is fixedly provided inside the groove, and the outer wall of the ring block is provided with multiple locking holes.
[0016] In a possible design, a locking rod for inserting into the locking hole passes through the top and bottom sides of the support frame, and an outer wall of the locking rod is provided with an external thread connected to the internal thread of the top side of the support frame.
[0017] In a possible design, a second motor is fixedly installed on the top of the support plate, and the output end of the second motor passes through the top side of the support plate and extends to the inside of the slide groove. A lifting threaded rod is fixedly provided on the output end of the second motor through a coupling, and the outer wall of the lifting threaded rod is connected to the internal thread of the slider.
[0018] In the present application, when in use, the device is first moved to the front of the prefabricated wall panel to be installed by the moving wheels on the four support frames. Since the outer wall of the moving wheel is provided with a ring block and a locking hole, the locking rod can be screwed into the corresponding locking hole through the external thread on the locking rod and the thread connection of the support frame, so that the moving wheel is fixed on the ground, thereby locking the position of the device to prevent sliding movement when the wall panel is adsorbed, thereby improving the stability during use. Then, the first motor installed on one side of the bottom plate is turned on to run, and the moving threaded rod is driven to rotate by the first motor, thereby controlling the horizontal movement of the moving block in the moving groove, which can drive the support plate, the mounting plate and the vacuum suction cup body to move to the target position. In order to facilitate the subsequent adsorption operation, when the vacuum suction cup body contacts the wall panel, the movable frame sliding inside the installation frame, the installation slot and the connector arranged in the movable frame, and the connecting pipe connected to the vacuum suction cup body are used. The connector can be connected to an external vacuum pump to generate negative pressure, and then the negative pressure is transmitted to the vacuum suction cup body through the connecting pipe, and cooperates with the drive of the first motor, so that the vacuum suction cup body can be firmly adsorbed on one side of the wall panel, which is conducive to the absorption and lifting of the wall panel. It is not necessary to fix the two sides of the wall panel by clamping the two clamping plates, so as to avoid the clamping plates hindering the clamping of the side of the wall panel when the wall panel is butt-jointed and installed, thereby achieving the effect of convenient butt joint of the wall panel and improving the applicability.
[0019] When the wall panel is lifted by suction, the moving wheel is used to move the device to the wall position to be installed. At this time, the second motor installed on the top of the support plate is opened to run, and the output end of the second motor drives the lifting threaded rod to rotate. The outer wall of the lifting threaded rod is connected with the internal thread of the slider, so that the slider can move up and down in the slide groove, driving the installation frame and the moving frame to rise and fall, and then driving the wall panel after suction to move, so that the wall panel can reach the required appropriate height, so as to adapt to the different heights of the wall and enhance the scope of use. Then the first motor is started again to drive the wall panel to fit one side of the wall, and finally the hydraulic cylinder inside the installation frame is opened to run. The extension and contraction of the hydraulic cylinder can drive the moving frame and the wall panel to move in the horizontal direction, and then drive one side of the wall panel to be clamped, so as to achieve the purpose of docking the wall panel and achieve the effect of automatic docking and installation. At the same time, a telescopic rod is also provided between the moving frame and the installation frame to ensure the stability of the movement of the moving frame, which is convenient for use.
[0020] In the utility model, the automatic installation device for prefabricated wall panels can be firmly adsorbed on one side of the wall panel through the adsorption mechanism, which is conducive to the adsorption and lifting of the wall panel, and there is no need to fix the wall panel by clamping the two sides of the wall panel with two clamping plates;
[0021] In the utility model, the automatic installation device for prefabricated wall panels can fix the moving wheels on the ground through a locking mechanism, thereby locking the position of the device to prevent sliding when the wall panels are adsorbed, thereby improving the stability during use;
[0022] In the utility model, there is no need to fix the wall panel by clamping both sides of the wall panel with two clamps, so as to avoid the clamps hindering the clamping of the side of the wall panel when the wall panel is butt-jointed and installed, thereby achieving the effect of convenient butt joint of the wall panel and improving applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of the main structure of a prefabricated wall panel automatic installation device provided by an embodiment of the utility model;
[0024] Figure 2 A schematic diagram of a support plate structure of a prefabricated wall panel automatic installation device provided by an embodiment of the utility model;
[0025] Figure 3 A schematic diagram of a movable frame structure of a prefabricated wall panel automatic installation device provided by an embodiment of the utility model;
[0026] Figure 4 A schematic diagram of the moving wheel structure of a prefabricated wall panel automatic installation device provided in an embodiment of the utility model.
[0027] Reference numerals:
[0028] 1. Base plate; 2. First motor; 3. Moving groove; 4. Moving threaded rod; 5. Moving block; 6. Support plate; 7. Second motor; 8. Lifting threaded rod; 9. Slide groove; 10. Slider; 11. Mounting frame; 12. Moving frame; 13. Mounting plate; 14. Vacuum suction cup body; 15. Connector; 16. Connecting pipe; 17. Hydraulic cylinder; 18. Telescopic rod; 19. Support frame; 20. Moving wheel; 21. Locking rod; 22. External thread; 23. Locking hole. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0030] Example 1
[0031] Please refer to Figure 1-Figure 4 , a mounting device, comprising:
[0032] A base plate 1, a support plate 6 is arranged on the top of the base plate 1, a slide groove 9 is provided on one side of the support plate 6, a slider 10 is slidably connected inside the slide groove 9, a mounting frame 11 is fixedly provided on one side of the slider 10, a moving frame 12 is slidably connected inside the mounting frame 11, a suction mechanism, the suction mechanism is arranged on the top of the base plate 1 for adsorbing and fixing the wall panel, the suction mechanism includes a mounting groove, the mounting groove is provided inside the moving frame 12, a connector 15 is provided inside the mounting groove, a mounting plate 13 is fixedly provided on one side of the moving frame 12, two vacuum suction cup bodies 14 are fixedly installed on one side of the mounting plate 13, one end of the connector 15 is connected with two connecting pipes 16, and the ends of the two connecting pipes 16 away from the vacuum suction cup body 14 successively penetrate one side of the inner wall of the mounting groove and one side of the mounting plate 13 and are connected with the vacuum suction cup body 14.
[0033] By utilizing the movable frame 12 that slides inside the installation frame 11, the installation grooves and connectors 15 are arranged in the movable frame 12, and the connector 15 can be connected to an external vacuum pump to generate negative pressure, and then the negative pressure is transmitted to the vacuum suction cup body 14 through the connecting pipe 16, so that the vacuum suction cup body 14 is firmly adsorbed on one side of the wall panel, which is conducive to the absorption and lifting of the wall panel. There is no need to fix the two sides of the wall panel by clamping two clamps, which avoids the clamps hindering the clamping of the side of the wall panel when the wall panel is docked and installed, thereby achieving the effect of convenient docking of the wall panel and improving applicability.
[0034] A moving groove 3 is provided at the top of the base plate 1, and a first motor 2 is fixedly installed on one side of the base plate 1. The output end of the first motor 2 passes through one side of the base plate 1 and extends to the inside of the moving groove 3. A moving threaded rod 4 is fixedly provided at the output end of the first motor 2 through a coupling. The outer wall of the moving threaded rod 4 is threadedly connected to a moving block 5 slidably connected to the inside of the moving groove 3. The top side of the moving block 5 is fixed to the bottom side of the support plate 6. The moving threaded rod 4 is driven to rotate by the first motor 2, thereby controlling the horizontal movement of the moving block 5 in the moving groove 3, which can drive the support plate 6, the mounting plate 13 and the vacuum suction cup body 14 to move to the target position for subsequent adsorption operations.
[0035] A hydraulic cylinder 17 is fixedly installed on one side of the inner wall of the installation frame 11, and the output end of the hydraulic cylinder 17 is fixed to one side of the moving frame 12. When the hydraulic cylinder 17 inside the installation frame 11 is turned on, the extension and retraction of the hydraulic cylinder 17 can drive the moving frame 12 and the wall panel to move in the horizontal direction, and then drive one side of the wall panel to be clamped, so as to achieve the purpose of docking the wall panel and achieve the effect of automatic docking and installation. A telescopic rod 18 is fixedly provided on the side of the moving frame 12 away from the hydraulic cylinder 17, and one end of the telescopic rod 18 away from the moving frame 12 is fixed to one side of the inner wall of the installation frame 11. At the same time, a telescopic rod 18 is also provided between the moving frame 12 and the installation frame 11 to ensure the stability of the movement of the moving frame 12 and facilitate use.
[0036] The locking mechanism is arranged on the base plate 1 for locking and fixing the base plate 1. The locking mechanism includes four support frames 19. The four support frames 19 are respectively fixedly arranged on both sides of the base plate 1. A moving wheel 20 is fixedly installed on the bottom side of each support frame 19. The outer wall of the moving wheel 20 is provided with a groove. A ring block is fixedly arranged inside the groove. The outer wall of the ring block is provided with a plurality of locking holes 23. The top and bottom sides of the support frame 19 are penetrated by the same locking rod 21 for plugging into the locking hole 23. The outer wall of the locking rod 21 is provided with an external thread 22 connected to the internal thread of the top side of the support frame 19.
[0037] The device is moved to the front of the prefabricated wall panel to be installed by the moving wheels 20 on the four support frames 19, and then the locking rod 21 is screwed into the corresponding locking hole 23 through the external thread 22 on the locking rod 21 and the threaded connection with the support frame 19, so that the moving wheels 20 are fixed to the ground, thereby locking the position of the device to prevent sliding movement when adsorbing the wall panel, thereby improving the stability during use.
[0038] The present application can be used in the field of prefabricated building construction, and can also be used in other fields applicable to the present application.
[0039] The vacuum chuck body 14 and the connector 15 are the same as the vacuum chuck body 3 and the connector 13 mentioned in the Chinese patent authorization announcement No. CN220165577U, and their structure and mechanism are not described in detail here;
[0040] Example 2
[0041] refer to Figure 1 and Figure 2 , improved on the basis of the first embodiment: an automatic installation device for prefabricated wall panels, which is applied to the field of prefabricated building construction;
[0042] A second motor 7 is fixedly installed on the top of the support plate 6. The output end of the second motor 7 passes through the top side of the support plate 6 and extends to the inside of the slide groove 9. A lifting threaded rod 8 is fixedly provided on the output end of the second motor 7 through a coupling. The outer wall of the lifting threaded rod 8 is connected to the internal thread of the slider 10. The second motor 7 installed on the top of the support plate 6 is opened for operation. The output end of the second motor 7 drives the lifting threaded rod 8 to rotate. The outer wall of the lifting threaded rod 8 is connected to the internal thread of the slider 10, so that the slider 10 can move up and down in the slide groove 9, driving the installation frame 11 and the moving frame 12 to rise and fall, and then driving the wall panels after suction to move, so that the wall panels can reach the required appropriate height, so as to adapt to the different heights of the wall, thereby enhancing the scope of use.
[0043] However, as is well known to those skilled in the art, the working principles and wiring methods of the first motor 2, the second motor 7, the vacuum suction cup body 14, the connector 15 and the hydraulic cylinder 17 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0044] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model; in the absence of conflicts, the embodiments of the utility model and the features in the embodiments can be combined with each other. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.
Claims
1. An automatic installation device for prefabricated wall panels, characterized in that: include: A bottom plate (1), a support plate (6) is arranged on the top of the bottom plate (1), a slide groove (9) is provided on one side of the support plate (6), a slider (10) is slidably connected inside the slide groove (9), a mounting frame (11) is fixedly arranged on one side of the slider (10), and a moving frame (12) is slidably connected inside the mounting frame (11); A suction and fixing mechanism, which is arranged on the top of the bottom plate (1) and is used to absorb and fix the wall plate; A locking mechanism is arranged on the base plate (1) and is used to lock and fix the base plate (1).
2. The automatic installation equipment for prefabricated wall panels according to claim 1 is characterized in that: The suction mechanism comprises a mounting groove, which is opened inside the moving frame (12), and a connector (15) is arranged inside the mounting groove. A mounting plate (13) is fixedly arranged on one side of the moving frame (12), and two vacuum suction cup bodies (14) are fixedly mounted on one side of the mounting plate (13). One end of the connector (15) is connected to two connecting pipes (16), and the ends of the two connecting pipes (16) away from the vacuum suction cup bodies (14) successively penetrate one side of the inner wall of the mounting groove and one side of the mounting plate (13) and are connected to the vacuum suction cup bodies (14).
3. The automatic installation equipment for prefabricated wall panels according to claim 2 is characterized in that: A movable groove (3) is provided at the top of the base plate (1); a first motor (2) is fixedly mounted on one side of the base plate (1); an output end of the first motor (2) passes through one side of the base plate (1) and extends into the interior of the movable groove (3); a movable threaded rod (4) is fixedly arranged at the output end of the first motor (2) via a coupling; an outer wall of the movable threaded rod (4) is threadedly connected to a movable block (5) slidably connected to the interior of the movable groove (3); and a top side of the movable block (5) is fixed to a bottom side of a support plate (6).
4. The automatic installation equipment for prefabricated wall panels according to claim 3 is characterized in that: A hydraulic cylinder (17) is fixedly mounted on one side of the inner wall of the installation frame (11); an output end of the hydraulic cylinder (17) is fixed to one side of the moving frame (12); a telescopic rod (18) is fixedly arranged on the side of the moving frame (12) away from the hydraulic cylinder (17); an end of the telescopic rod (18) away from the moving frame (12) is fixed to one side of the inner wall of the installation frame (11).
5. The automatic installation equipment for prefabricated wall panels according to claim 1, characterized in that: The locking mechanism comprises four support frames (19), the four support frames (19) are respectively fixedly arranged on both sides of the bottom plate (1), a moving wheel (20) is fixedly installed on the bottom side of each support frame (19), the outer wall of the moving wheel (20) is provided with a groove, a ring block is fixedly arranged inside the groove, and the outer wall of the ring block is provided with a plurality of locking holes (23).
6. The automatic installation equipment for prefabricated wall panels according to claim 5, characterized in that: The top and bottom sides of the support frame (19) are penetrated by a locking rod (21) for inserting into the locking hole (23), and the outer wall of the locking rod (21) is provided with an external thread (22) connected to the internal thread of the top side of the support frame (19).
7. The automatic installation equipment for prefabricated wall panels according to claim 1, characterized in that: A second motor (7) is fixedly mounted on the top of the support plate (6); an output end of the second motor (7) passes through the top side of the support plate (6) and extends to the inside of the slide groove (9); a lifting threaded rod (8) is fixedly mounted on the output end of the second motor (7) via a coupling; an outer wall of the lifting threaded rod (8) is connected to an internal thread of the slider (10).
Citation Information
Patent Citations
Quick mounting equipment for prefabricated wall panel
CN214834906U
Adjustable vacuum chuck
CN220165577U